ESAB Warrior 400i MV CC/CV Instruction Manual
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Summary of Contents for ESAB Warrior 400i MV CC/CV
- Page 1 Warrior™ 400i MV CC/CV Instruction manual Valid for: serial no. 505-xxx-xxx 0463 397 001 US 20181009...
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Page 2: Table Of Contents
Symbols and functions ................MAINTENANCE ................... Overview ....................Power source ..................Welding torch..................TROUBLESHOOTING ................. ORDERING SPARE PARTS ................ DIAGRAM ......................ORDERING NUMBERS ..................24 ACCESSORIES ....................25 Rights reserved to alter specifications without notice. 0463 397 001 © ESAB AB 2018... -
Page 3: Safety
Warn bystanders not to look at the arc and not to expose themselves to the rays of the electric-arc or hot metal. 0463 397 001 - 3 - © ESAB AB 2018... - Page 4 Do not stand directly on metal or the ground while working in tight quarters or a damp area; stand on dry boards or an insulating platform and wear rubber-soled shoes. 0463 397 001 - 4 - © ESAB AB 2018...
- Page 5 (California Health & Safety Code §25249.5 et seq.) CYLINDER HANDLING Cylinders, if mishandled, can rupture and violently release gas. A sudden rupture of cylinder valve or relief device can injure or kill. Therefore: 0463 397 001 - 5 - © ESAB AB 2018...
- Page 6 If using lift forks to move unit, be sure forks are long enough to extend beyond opposite side of unit. • Keep cables and cords away from moving vehicles when working from an aerial location. 0463 397 001 - 6 - © ESAB AB 2018...
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Page 7: User Responsibility
Protection Devices" User responsibility Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed, in addition to the standard regulations that apply to the workplace. - Page 8 Keep the welding power source and cables as far away from your body as possible. ○ Connect the work cable to the workpiece as close as possible to the area being welded. 0463 397 001 - 8 - © ESAB AB 2018...
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Page 9: California Proposition 65 Warning
CAUTION! This product is solely intended for arc welding. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information, contact your local ESAB dealer or visit us on our website. California Proposition 65 Warning... -
Page 10: Introduction
Warrior™ Yardfeed 200 and Warrior™ Yardfeed 200w • MobileFeed 201 AVS • MobileFeed 301 AVS ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual. Equipment The power source is supplied with: • 16.4 ft (5 m) return cable with earth clamp •... -
Page 11: Technical Data
Operating temperature 14 to 104 °F (-10 to +40 °C) Transportation temperature -4 to 131 °F (-20 to +55 °C) Constant sound pressure when idling <70 dB(A) Dimensions l × w × h 28.03 × 12.80 × 18.50 in. (712 × 325 × 470 mm) Weight 134 lbs (60.8 kg) Insulation class 0463 397 001 - 11 - © ESAB AB 2018... - Page 12 Equipment marked IP23 is intended for indoor and outdoor use. Application class The symbol indicates that the power source is designed for use in areas with increased electrical hazard. 0463 397 001 - 12 - © ESAB AB 2018...
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Page 13: Installation
4 INSTALLATION INSTALLATION General The installation must be carried out by a professional. Lifting instructions 0463 397 001 - 13 - © ESAB AB 2018... -
Page 14: Location
Generators with Automatic Voltage Regulation (AVR) or with an equivalent or better type of regulation, with rated power ≥40 kW, are recommended. 0463 397 001 - 14 - © ESAB AB 2018... -
Page 15: Operation
The power source has two outputs, a positive welding terminal (+) and a negative welding terminal (-), for connecting welding and return cables. The output to which the welding cable is connected depends on the welding method or type of electrode used. 0463 397 001 - 15 - © ESAB AB 2018... -
Page 16: Turning The Mains Power On/Off
Symbols and functions Location of lifting eye Voltage Reducing Device Thermal protection Basic electrode Rutile electrode Cellulosic electrode Arc force Inductance TIG welding (Live Arc air gouging TIG) 0463 397 001 - 16 - © ESAB AB 2018... - Page 17 This is indicated by a lit VRD LED. The VRD function is blocked when the system senses that welding has started. Contact an authorized ESAB service technician to deactivate/activate the function. Thermal protection The welding power source has thermal protection that operates if the temperature becomes too high.
- Page 18 • connection cable between power source and wire feed unit • gas cylinder • gas regulator (not needed for self-shielded core wire welding) • return cable with clamp 0463 397 001 - 18 - © ESAB AB 2018...
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Page 19: Maintenance
Remove the side panels on the power source. Remove the top panel on the power source. Remove the dust cover of the plastic dust box (f) mounted on the heat sink. 0463 397 001 - 19 - © ESAB AB 2018... -
Page 20: Welding Torch
The wire end must not have sharp edges when inserted into the wire liner. For detailed information, see the instruction manuals for welding torches. 0463 397 001 - 20 - © ESAB AB 2018... -
Page 21: Troubleshooting
Check the mains power supply MCB and fuses. • Check that the specified voltage is equal to the nominal mains voltage. • Restart the power source with the main switch. 0463 397 001 - 21 - © ESAB AB 2018... -
Page 22: Ordering Spare Parts
Spare parts and wear parts can be ordered through your nearest ESAB dealer, see the back cover of this document. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list. -
Page 23: Diagram
DIAGRAM DIAGRAM 0463 397 001 - 23 - © ESAB AB 2018... -
Page 24: Ordering Numbers
Warrior™ 400i MV CC/CV 220-460 V 0463 400 001 Spare parts list Warrior™ 350i, 400i MV CC/CV 0463 402 001 Service manual Warrior™ 350i, 400i MV CC/CV Technical documentation is available on the Internet at: www.esab.com 0463 397 001 - 24 - © ESAB AB 2018... -
Page 25: Accessories
Warrior™ Feed 304 Dual Euro Connector 0558 101 947 Warrior™ Feed 304 Dual 0558 102 235 Warrior™ 404HD 0459 906 900 Warrior™ Yardfeed 200 0459 906 901 Warrior™ Yardfeed 200w with water cooling 0463 397 001 - 25 - © ESAB AB 2018... - Page 26 TWECO (NAS) 0459 491 896 Remote control unit AT1 MMA and TIG current 0459 491 897 Remote control unit AT1 CF MMA and TIG: course and fine setting of current 0463 397 001 - 26 - © ESAB AB 2018...
- Page 27 0465 510 880 Trolley 0465 508 880 Trolley guide pin extension kit Used together with the trolley when the wire feed unit is equipped with wheel kit 0465 427 880 Cooling unit 0463 397 001 - 27 - © ESAB AB 2018...
- Page 28 0700 300 545 TXH™ 151 V, OKC 50, 8 m 0700 300 553 TXH™ 201 V, OKC 50, 4 m 0700 300 556 TXH™ 201 V, OKC 50, 8 m 0463 397 001 - 28 - © ESAB AB 2018...
- Page 29 Monocable only 0468 253 881 Flair 1600 incl. monocable 2.5 m 0468 253 036 Torch only 0468 253 035 Monocable only 0349 090 886 Foot control FS002 MMA and TIG: current 0463 397 001 - 29 - © ESAB AB 2018...
- Page 30 For contact information visit esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com...
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