Related Manuals for ESAB Aristo RoboFeed 3804HW
Summary of Contents for ESAB Aristo RoboFeed 3804HW
- Page 1 Aristo® RoboFeed 3804HW, FeedControl 3804HW Instruction manual Valid for: Serial number: 133-xxx-xxxx 0463 280 301 GB 20211123...
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Page 3: Table Of Contents
Adjusting the gas pressure pre-set value for the pressure guard ...................... Wire feed pressure .......................... MAINTENANCE ....................Inspection and cleaning ....................... ORDERING SPARE PARTS ..........................WIRING DIAGRAM ............................WEAR PARTS ......................... ORDERING NUMBERS ............................. ACCESSORIES 0463 280 301 - 3 - © ESAB AB 2021... -
Page 4: Safety
(SDSs). Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. - Page 5 If equipped with ESAB cooler Use ESAB approved coolant only. Non-approved coolant might damage the equipment and jeopardize product safety. In case of such damage, all warranty undertakings from ESAB cease to apply. Recommended ESAB coolant ordering number: 0465 720 002. For ordering information, see the "ACCESSORIES" chapter in the instruction manual.
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Page 6: Fire Hazard
For further information contact the nearest ESAB dealer. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0463 280 301 - 6 -... -
Page 7: Introduction
NOTE! The wire feed unit utilizes the robot's safety system to obtain maximum interference protection. ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual. Equipment The wire feed unit is supplied with an instruction manual and a quick connection for Marathon Pac™ . -
Page 8: Technical Data
Equipment marked IP2X is intended for indoor use. Coolant It is very important to use the ESAB ready-mixed coolant! If other coolants are used the equipment could be damaged or in worst case the chassis could become live. You can find the ordering number of ESAB's ready-mixed coolant in the "ACCESSORIES"... -
Page 9: Installation
Example of a robotic welding system NOTE! A mounting kit and a cable kit are required for mounting to a robot, please contact your local ESAB dealer for more information. 0463 280 301 - 9 - © ESAB AB 2021... -
Page 10: Reconnection For Welding Torch With Self-Cooling
E on the control board. Connector 13XS80 contains a jumper connecting pins 3 and 4 in terminal E. If connector 13XS80 is not removed, the water pump will operate continuously and will ultimately break down! 0463 280 301 - 10 - © ESAB AB 2021... -
Page 11: Operation
Read it through before you start using the equipment! WARNING! Assure that the side panels are closed during operation. WARNING! Rotating parts can cause injury, take great care. 0463 280 301 - 11 - © ESAB AB 2021... -
Page 12: Connections And Control Devices Robofeed 3804Hw
6 Push button for inching 3 Connection for the welding cable or the return 7 Push button for gas purging cable. 4 Connection for welding torch (EURO) 8 Quick connector Marathon Pac™ 0463 280 301 - 12 - © ESAB AB 2021... -
Page 13: Connections And Control Devices Feedcontrol 3804Hw
Gas purging is used when measuring the gas flow or to flush any air or moisture from the gas hoses before welding starts. Gas purging occurs for as long as the button is held depressed and occurs without voltage or wire feed starting. Shielding gas out 0463 280 301 - 13 - © ESAB AB 2021... -
Page 14: Restrictions Regarding The Welding Torch Connector
Nozzle ordering no. 0469 837 880, 0469 837 882 3.5 ±0.1 0469 837 881 (Aluminum) 3.0 ±0.1 Dimensions for ESAB EURO connector Recommended dimensions mating parts Replacing and inserting wire WARNING! RISK OF CRUSHING! Do not use safety gloves when replacing wire, feed rollers and wire bobbins. -
Page 15: Changing Feed Rollers Robofeed 3804Hw
4) Turn the adjusting screw on the pressure guard until you reach the break point. 5) Repeat the test if needed. 6) After having set the correct pre-set value, fasten the adjusting screw using thread locker (Loctite 243 or equivalent). 0463 280 301 - 15 - © ESAB AB 2021... -
Page 16: Wire Feed Pressure
When you hold the welding torch approximately 6 mm (¼ in.) from the piece of wood (1), the feed rollers should slip. If you hold the welding torch approximately 50 mm (2 in.) from the piece of wood, the wire should be fed out and bend (2). 0463 280 301 - 16 - © ESAB AB 2021... -
Page 17: Maintenance
The wear parts of the welding torch should be cleaned and replaced at regular intervals in order to achieve trouble-free wire feed. Blow the wire guide clean regularly and clean the contact tip. 0463 280 301 - 17 - © ESAB AB 2021... -
Page 18: Ordering Spare Parts
Spare parts and wear parts can be ordered through your nearest ESAB dealer, see esab.com. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list. -
Page 19: Wiring Diagram
APPENDIX APPENDIX WIRING DIAGRAM 0463 280 301 - 19 - © ESAB AB 2021... - Page 20 APPENDIX 0463 280 301 - 20 - © ESAB AB 2021...
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Page 21: Wear Parts
0446 080 882 0.9–1.6 mm (2 mm) 0445 830 881 (Euro) 0445 830 884 (Tweco) Wire diameter 0.070–3/32 in. 0445 822 002 0446 080 883 1.8–2.4 mm (3 mm) 0445 830 882 (Euro) 0463 280 301 - 21 - © ESAB AB 2021... - Page 22 0445 850 051 0445 850 052 Inlet wire guide Middle wire guide Outlet wire guide 0445 830 886 (Tweco) 0445 822 001 0446 080 881 (2 mm) 0445 830 885 (Euro) 0463 280 301 - 22 - © ESAB AB 2021...
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Page 23: Ordering Numbers
* here. Make sure to use a manual with a serial number or software version that corresponds with the product, see the front page of the manual. Technical documentation is available on the Internet at: www.esab.com 0463 280 301 - 23 - © ESAB AB 2021... -
Page 24: Accessories
APPENDIX ACCESSORIES F102 440 880 Quick connector MarathonPac™ 0465 720 002 ESAB ready mixed coolant (10 l / 2.64 gal) Use of any other cooling liquid than the prescribed one might damage the equipment. In case of such damage, all warranty undertakings from ESAB cease to apply. - Page 25 APPENDIX 0463 280 301 - 25 - © ESAB AB 2021...
- Page 26 For contact information visit http://esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com...
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