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H&S 5242 Operator's Manual

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OPERATOR'S MANUAL
WARNING
Revision #00
5242 Starting Serial #812TS42001
H&S MANUFACTURING CO.,INC.
2608 S. Hume Ave. (715) 387-3414 FAX (715) 384-5463
5242
READ AND UNDERSTAND THIS MANUAL
BEFORE OPERATING THIS EQUIPMENT.
UNSAFE OPERATION OR MAINTENANCE OF
THIS EQUIPMENT CAN RESULT IN SERIOUS
INJURY OR DEATH.
Manufactured By
MARSHFIELD, WISCONSIN 54449
HSMFG0118
Part #79316

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Summary of Contents for H&S 5242

  • Page 1 BEFORE OPERATING THIS EQUIPMENT. UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT IN SERIOUS WARNING INJURY OR DEATH. Revision #00 5242 Starting Serial #812TS42001 HSMFG0118 Part #79316 Manufactured By H&S MANUFACTURING CO.,INC. 2608 S. Hume Ave. (715) 387-3414 FAX (715) 384-5463...

  • Page 2: Table Of Contents

    CONTENTS Warranty & Warranty Registration Card ..........1-2 Manufacturer’s Statement .

  • Page 4: Manufacturer's Statement

    2608 S Hume Ave...

  • Page 5: Dealer Pre-Delivery Checklist

    DEALER PRE-DELIVERY CHECK LIST AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS After the Top Shot has been completely set-up, check to be certain it is in correct operating order before delivering to the customer. The following is a list of points to inspect. Check off each item as you have made the proper adjustments and found the item operating satisfactorily.
  • Page 6 Intentionally Left Blank...

  • Page 7: Dealer Delivery Checklist

    DEALER DELIVERY CHECK LIST AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS This check list that follows is an important reminder of valuable information that should be passed on to the customer at the time this Manure Spreader is delivered. Check off each item as you explain it to the customer.
  • Page 8 Intentionally Left Blank...

  • Page 9: Safety Information - Be Alert Symbol

    SAFETY INFORMATION YOUR SAFETY ALERT! IS INVOLVED. THIS SYMBOL IS USED THROUGHOUT THIS BOOK WHENEVER YOUR PERSONAL SAFETY IS INVOLVED. TAKE TIME TO BE CAREFUL. REMEMBER: THE CAREFUL OPERATOR IS THE BEST OPERATOR. MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR. CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAGE.

  • Page 10: Safety Information - Explanation Of Safety Signs

    SAFETY INFORMATION Keep signs in good condition. Immediately replace any missing or damaged signs. RECOGNIZE SAFETY INFORMATION This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices.

  • Page 11: Safety Decals

    SAFETY INFORMATION...
  • Page 12 SAFETY INFORMATION -10-...

  • Page 13: Safety Information - Warning - Owner Must Read And Understand

    TRACTOR: This Operators Manual uses the term “Tractor” when identifying the power source. W A R N I N G TO PREVENT SERIOUS INJURY OR DEATH BEFORE YOU ATTEMPT TO OPERATE THIS EQUIPMENT, READ AND STUDY THE FOLLOWING INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THIS EQUIPMENT, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE SAFETY PRECAUTIONS.

  • Page 14: Cap Screw Torque Values

    -12-...

  • Page 15: Set-Up & Assembly

    SET-UP & ASSEMBLY NOTE: Determine right or left side of the Top Shot by viewing it from the rear. If instructions or parts lists call for hardened bolts, refer to bolt torque chart. WHEELS & TIRES The Top Shot may be shipped without the wheels/tires installed. 1.

  • Page 16: Transporting

    TRANSPORTING TRANSPORT LIGHTING & REFLECTORS Transport lighting with a 7 pin plug is standard equipment on all Top Shot Models. The lighting system is to be connected to the 7 pin power receptacle (per SAEJ560B) on your tractor. If your tractor is not equipped with the proper receptacle, see your tractor dealer for details.

  • Page 17: Preparing For Operation

    PREPARING FOR OPERATION PREPARING TOP SHOT Properly lubricate the Top Shot, check automatic oiler level, and fill if necessary before operating. Refer to Lubrication Section of this Operator’s Manual for locations. If the Top Shot is going to be operated in freezing temperatures, review and comply with recommendations in the Operation Chapter under the Winter Operation section.
  • Page 18 PREPARING FOR OPERATION The Top Shot is equipped with a constant velocity telescoping PTO drive shaft. This constant velocity capability, results in a smooth, quiet running drive line, without power fluctuation. The Top Shot can only be properly hooked-up to a tractor which has PTO and hitch dimensions conforming to ASAE Standard S203.

  • Page 19: Operation

    OPERATION EMERGENCY SHUTDOWN In case a foreign object becomes lodged in the expeller or auger area, disengage the PTO. Stop the tractor engine, remove ignition key, and allow all mechanisms to stop before cleaning or working on the machine. If an object is lodged inside the tank, block-up the discharge gate and raise the conveyor auger before attempting to remove the object.
  • Page 20 OPERATION APPLICATION RATE The side discharge style Top Shot features a hydraulically operated discharge gate to control the material flow out of the tank and into the expeller. Several factors influence the rate of discharge and the spread pattern. These factors include: ground speed, type or consistency of discharge material, PTO RPM, and discharge gate opening.
  • Page 21 OPERATION UNLOADING & SPREADING Packed Material To unload and spread packed material and prevent unnecessary stress on the drive line components, observe the following guidelines: 1. Make sure the auger is completely lowered. 2. Engage the tractor PTO at as low an RPM as possible. Then, slowly bring the PTO up to the rated RPM.
  • Page 22 OPERATION DRIVE CHAIN TOLERANCES Drive chains must be kept in adjustment within the following tolerances. Jackshaft Chain Spring Length - 9-3/4” to 10-1/4” Auger Chain Spring Length - 13-1/2” to 14” Expeller Drive Chain Deflection - 1/2”-3/4” AUGER & EXPELLER SPEED OPTIONS Top Shots are factory equipped with drive components selected to provide the best possible performance for processing basic material and manure types available.
  • Page 23 OPERATION CONTROLS & SAFETY EQUIPMENT Top Shots are provided with several features for operator safety and convenience. GUARDS & SHIELDS Whenever possible and without affecting the operation of the Top Shot, guards, shields and/or hinged shields have been used on this equipment to protect potentially hazardous areas.
  • Page 24 OPERATION JACK A jack is furnished with the Top Shot to support the machine when the tractor is disconnected and to adjust the hitch clevis to the tractor drawbar for hookup. The jack should never be used to support a loaded Top Shot. When the jack is not being used to support the Top Shot, it should be relocated to the...

  • Page 25: Adjustments

    ADJUSTMENTS DRIVE CHAIN IDLERS Expeller Drive Chain Idler The expeller drive chain is tensioned with an adjustable sprocket Idler. The chain is properly tensioned when the chain can be deflected 1/2” to 3/4" (13-19 mm) with hand pressure. NOTE: If an Idler fails to maintain proper tension, replace the worn chain.
  • Page 26 ADJUSTMENTS FRONT & REAR AUGER SLIDES The front and rear auger slide assemblies are retained by adjustment plates with diagonal slots. To adjust, loosen retaining hardware and drive the plates downward with a hammer until the slide assembly is snug against the tank, then re-tighten the retaining hardware. Grease the slide assembly to ensure a leak free seal.

  • Page 27: Service

    SERVICE EXPELLER Periodically inspect the expeller teeth for wear or damage. Damaged, broken, or missing expeller teeth will cause excessive machine vibration. Consult with your local H&S dealer for additional ordering information. AUGER & EXPELLER SPEED OPTIONS The expeller input drive sprocket can be changed by raising the auger and then removing the sprocket which is retained by a snap ring and set screws.
  • Page 28 SERVICE TIRES & WHEELS Check the tire pressure after every 10 hours of operation. Tires should be inflated to the appropriate pressure listed in the table. Tire Pressure 28Lx26 32 PSI 28Lx26 Radial 41 PSI Wheel lug torque should be checked after every 50 hours of operation and tightened to the appropriate torque.

  • Page 29: Optional Equipment

    Pins (4) The optional Hydraulic Opening Lid can be installed on the 5242. The lid can be installed as right or left side opening. A third tractor remote is needed to open and close the lid. After the lid is hydraulically...

  • Page 30: Lubrication Guide

    LUBRICATION Become familiar with all lubrication points and establish a routine to ensure complete lubrication of the Top Shot. GENERAL INFORMATION IMPORTANT: Catch and dispose of fluid per local waste disposal regulations whenever service is performed on hydraulic components, valves, cylinders, hoses, etc. PTO ASSEMBLY Keep the male and female shafts of the PTO well lubricated and free sliding.
  • Page 31 LUBRICATION DRIVE CHAINS The drive chains are lubricated by an automatic chain oiler. Any time that the discharge door is raised, a specified amount of oil is sent to the brushes on each of the chains. The oiler is adjustable to set the amount that is being discharged.
  • Page 32 LUBRICATION GREASING There are numerous grease fittings on the Top Shot that must be lubricated properly and often with a high-quality grease. Replace any missing or plugged grease fittings. Wipe dirt from the fittings before greasing to prevent the dirt from being forced into the bearing or pivot. Grease should come out around the shaft on sleeve type bearings.
  • Page 33 LUBRICATION Grease Fitting Locations - Grease Every 10 Hours (or Daily) 1. Main Auger Thrust Washer (1 Zerk) 2. Main Auger Front Bearing (1 Zerk) 3. Auger Jackshaft (Zerk in Sprocket Hole) 4. 2 Idler Arms (1 Zerk on each) Remote Grease Bank 1.

  • Page 34: Decal Location

    Made in USA 3” 58703 Stay Clear of Beater 66076 Located Behind Shield 71064 5242 Top Shot Decal Left and Right 71072 5242 Model Decal Side Left and Right 71088 5242 Top Shot Decal Back 71093 5242 Model Decal Front...
  • Page 35 DECAL LOCATION 71072 71064 111209C DCAMB 71072 111209C 71064 58703 11599 DCAMB 51010 111209B -33-...
  • Page 36 DECAL LOCATION 5896B 111209C 1494L 8515 DCAMB 093020 82602 102196 9194A 111209A 1494B 72203A 1494J 11599 71094 71093 51010 LW112901 11210A 58703 111209B DCAMB 54033 9194A 5896B 9194A 82602 093020 66076 9194B 1494B 111209A -34-...
  • Page 37 DECAL LOCATION 11599 1494A 11599 1494A 093020 081312 093020 3494A 111209A RIGHT & LEFT SIDES ARE BOTH THE SAME 111209C DCAMB DCRED 022310 111209B 11210B 093020 093020 -35-...
  • Page 38 DECAL LOCATION 71088 11599 111209C DCRED 093020 32320 093020 DCRED TFM97 093020 51010 71188B 093366 -36-...

  • Page 39: Troubleshooting Guide

    TROUBLESHOOTING NOTE:This Troubleshooting Chapter presents problems, causes and suggested remedies beyond the extent of loose, worn or missing parts and it was developed with the understanding that the machine is in otherwise good operating condition. PROBLEM CAUSE REMEDY Discharge gate is NOT open. 1.) Material NOT Open gate.

  • Page 40: Service Notes

    SERVICE NOTES -38-...

  • Page 41: Specifications

    SPECIFICATIONS Cubic Ft. Struck Level....564 Gallon Capacity......4200 Tank Length........20’ Overall Length......27’7” Tank Width @ Top......97” Auger Diameter......30” Poly Lined Tank......Left Side Overrunning Clutch....... Yes Shear Bolt Protection....Yes PTO Choices........1000 RPM 1-3/8” or 1000 RPM 1-3/4” Expeller Size.........
  • Page 42 H&S MFG H&S MFG ..CO H&S MFG CO ..H&S MFG H&S MFG products approved for the FEMA FEMA FEMA FEMA FEMA SEAL OF Q SEAL OF Q U U U U U ALITY SEAL OF Q ALITY ALITY...

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