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H&S 5126 Operator's Manual

Top shot manure spreader
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5120/5126 TOP SHOT
MANURE SPREADER
OPERATOR'S MANUAL
Revision #1
5120 Starting Serial #311175
5126 Starting Serial #312139
H&S MANUFACTURING CO.,INC.
P.O. BOX 768 (715) 387-3414 FAX (715) 384-5463
WARNING
Manufactured By
MARSHFIELD, WISCONSIN 54449
READ AND UNDERSTAND THIS MANUAL
BEFORE OPERATING THIS EQUIPMENT.
UNSAFE OPERATION OR MAINTENANCE OF
THIS EQUIPMENT CAN RESULT IN SERIOUS
INJURY OR DEATH.
HSMFG1212
Part #59622

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  • Page 1 UNSAFE OPERATION OR MAINTENANCE OF THIS EQUIPMENT CAN RESULT IN SERIOUS WARNING INJURY OR DEATH. Revision #1 5120 Starting Serial #311175 5126 Starting Serial #312139 HSMFG1212 Part #59622 Manufactured By H&S MANUFACTURING CO.,INC. P.O. BOX 768 (715) 387-3414 FAX (715) 384-5463...

  • Page 2: Table Of Contents

    CONTENTS Warranty & Warranty Registration Card ..........1-2 Manufacturers Statement .

  • Page 5: Dealer Pre-Delivery Checklist

    DEALER PRE-DELIVERY CHECK LIST AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS After the Top Shot has been completely set-up, check to be certain it is in correct operating order before delivering to the customer. The following is a list of points to inspect. Check off each item as you have made the proper adjustments and found the item operating satisfactorily.
  • Page 6 Intentionally Left Blank...

  • Page 7: Dealer Delivery Checklist

    DEALER DELIVERY CHECK LIST AFTER COMPLETION, DEALER SHOULD REMOVE AND RETAIN FOR RECORDS This check list that follows is an important reminder of valuable information that should be passed on to the customer at the time this machine is delivered. Check off each item as you explain it to the customer.
  • Page 8 Intentionally Left Blank...

  • Page 9: Safety Information - Be Alert Symbol

    SAFETY INFORMATION YOUR SAFETY ALERT! IS INVOLVED. THIS SYMBOL IS USED THROUGHOUT THIS BOOK WHENEVER YOUR PERSONAL SAFETY IS INVOLVED. TAKE TIME TO BE CAREFUL. REMEMBER: THE CAREFUL OPERATOR IS THE BEST OPERATOR. MOST ACCIDENTS ARE CAUSED BY HUMAN ERROR. CERTAIN PRECAUTIONS MUST BE OBSERVED TO PREVENT THE POSSIBILITY OF INJURY OR DAMAGE.

  • Page 10: Safety Information - Explanation Of Safety Signs

    SAFETY INFORMATION Keep signs in good condition. Immediately replace any missing or damaged signs. RECOGNIZE SAFETY INFORMATION This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices.

  • Page 11: Safety Decals

    SAFETY INFORMATION...
  • Page 12 SAFETY INFORMATION -10-...

  • Page 13: Safety Information - Warning - Owner Must Read And Understand

    TRACTORS: This Operators Manual uses the term “Tractor” when identifying the the power source. W A R N I N G TO PREVENT SERIOUS INJURY OR DEATH BEFORE YOU ATTEMPT TO OPERATE THIS EQUIPMENT, READ AND STUDY THE FOLLOWING INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THIS EQUIPMENT, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE SAFETY PRECAUTIONS.

  • Page 14: Cap Screw Torque Values

    -12-...

  • Page 15: Set-Up & Assembly

    SET-UP & ASSEMBLY WARNING: Some photographs used in the following pages show guards or shields removed for clarification. Never operate machine until these guards or shields are in proper operating position. NOTE: Determine right or left side of the Manure Spreader by viewing it from the rear. If instructions or parts lists call for hardened bolts, refer to the Cap Screw Torque Value page to identify.

  • Page 16: Transporting

    TRANSPORTING TRANSPORT LIGHTING & REFLECTORS Transport lighting with a 7 pin plug is standard equipment on all Top Shot Models. The lighting system is to be connected to the 7 pin power receptacle (per SAEJ560B) on your tractor. If your tractor is not equipped with the proper receptacle, see your tractor dealer for details.

  • Page 17: Preparing For Operation

    Top Shot tank. The hitch clevis mounting plate has several sets of mounting holes on the 5120 & 5126 to level theTop Shot for proper material delivery to the expeller. If additional positioning is required, turn the clevis assembly upside-down to obtain additional adjustment. If theTop Shot is going to be operated in freezing temperatures, review and comply with recommendations in the Operation Chapter, under the Winter Operation section.
  • Page 18 PREPARING FOR OPERATION TRACTION CONNECTIONS Tractor Hitch 1. The hitch of the Top Shot is designed for a standardized tractor hitch. Adjust the drawbar so that it is 13 to 17 inches above the ground. Extend or shorten it so that the horizontal distance from the end of the tractor power takeoff shaft to the center of the hitch pin hole is 14 inches for 540 RPM PTO and 15-3/4”...
  • Page 19 PREPARING FOR OPERATION The Top Shot is equipped with a constant velocity telescoping PTO drive shaft. This constant velocity capability, results in a smooth, quiet running drive line, without power fluctuation. The Top Shot can only be properly hooked-up to a tractor which has PTO and hitch dimensions conforming to ASAE Standard S203.

  • Page 20: Operation

    OPERATION EMERGENCY SHUTDOWN In case a foreign object becomes lodged in the expeller or auger area, disengage the PTO. Stop the tractor engine, remove ignition key, and allow all mechanisms to stop before cleaning or working on the machine. If an object is lodged inside the tank, block-up the discharge gate and raise the conveyor auger before attempting to remove the object.
  • Page 21 PTO. It is important that the PTO is engaged at low tractor RPM. On the 5120 and 5126 Top Shots, shear bolt overload protection is provided for both the main auger and the expeller. For proper operation, establish and maintain the proper driveline alignment and tractor hookup.
  • Page 22 When shear bolt failure is detected, stop all operation and follow the EMERGENCY SHUTDOWN PROCEDURE. Shear bolts are used to provide overload protection in two areas on the 5120 and 5126 Top Shots. Expeller Drive The discharge expeller sprocket has two ¼” x 1-1/2” grade 8 shear bolts with locknuts.
  • Page 23 OPERATION CHAIN ROUTING & SPECS 1. Jackshaft Drive Chain 2. Auger Drive Chain 3. Expeller Drive Chain 4. Jackshaft Chain Spring Length - 9-1/2” 5. Auger Chain Spring Length - 13-1/2” - 15” 6. Expeller Drive Chain Deflection - 1/2”-3/4” ADJUSTABLE EXPELLER SHIELD All Top Shot models have a multi-position manual adjust expeller shield to direct material and provide the best possible performance for delivery of material.
  • Page 24 OPERATION CONTROLS & SAFETY EQUIPMENT Top Shots are provided with several features for operator safety and convenience. GUARDS & SHIELDS Whenever possible and without affecting the operation of the Top Shot, guards, shields and/or hinged shields have been used on this equipment to protect potentially hazardous areas.
  • Page 25 OPERATION HITCHJACK A jack is furnished with the Top Shot to support the machine when the tractor is disconnected and to adjust the hitch clevis to the tractor drawbar for hookup. The jack should never be used to support a loaded Top Shot. When the jack is not being used to support the Top Shot, it should be relocated to the...

  • Page 26: Adjustments

    ADJUSTMENTS DRIVE CHAIN IDLERS Expeller Drive Chain Idler The expeller drive chain is tensioned with an adjustable sprocket Idler. The chain is properly tensioned when the chain can be deflected 1/2” to 3/4" (13-19 mm) with hand pressure. NOTE: If an Idler fails to maintain proper tension, replace the worn chain.
  • Page 27 ADJUSTMENTS FRONT & REAR AUGER SLIDES The front and rear auger slide assemblies are retained by adjustment plates with diagonal slots. To adjust, loosen retaining hardware and drive the plates downward with a hammer until the slide assembly is snug against the tank, then re-tighten the retaining hardware.

  • Page 28: Service

    SERVICE EXPELLER Periodically inspect the expeller teeth for wear or damage. Damaged, broken, or missing expeller teeth will cause excessive machine vibration. Consult with your local H&S dealer for additional ordering information. AUGER & EXPELLER SPEED OPTIONS The expeller input drive sprocket can be changed by raising the auger and then removing the indicated sprocket which is retained by a snap ring and set screws.
  • Page 29 19L x 16.1 – 10 Ply 32 PSI 5126 425/65R22.5 85 PSI Wheel lug torque should be checked after every 50 hours of operation and tightened to the appropriate torque. - Wheel bolts must be tightened at 85-95 ft./lbs. of torque on the 5120/5126. -27-...

  • Page 30: Optional Equipment

    OPTIONAL FEATURES & ACCESSORIES NOTE: The optional features & accessories listed in this chapter, are shipped with separate instruction for installation, as applicable. 1000 RPM PTO DRIVE The 5120 Top Shot can be ordered from the factory with an optional 1000 RPM drive. AUGER SPEED OPTIONS Several different drive sprockets are available to change auger speeds to various spreading needs.

  • Page 31: Lubrication Guide

    LUBRICATION Become familiar with all lubrication points and establish a routine to ensure complete lubrication of the Top Shot. GENERAL INFORMATION IMPORTANT: Catch and dispose of fluid per local waste disposal regulations whenever service is performed on hydraulic components, valves, cylinders, hoses, etc. PTO ASSEMBLY Keep the male and female shafts of the PTO well lubricated and free sliding.
  • Page 32 LUBRICATION DRIVE CHAINS The drive chains are lubricated by a automatic chain oiler. Any time that the discharge door is raised, a specified amount of oil is sent to the brushes on each of the chains. The oiler is adjustable to set the amount that is being discharged.
  • Page 33 LUBRICATION GREASING There are numerous grease fittings on the Top Shot. Lubricated properly and often with a high-quality grease, will prolong the life of the spreader. Replace any missing or plugged grease fittings. Wipe dirt from the fittings before greasing to prevent the dirt from being forced into the bearing or pivot. Grease should come out around the shaft on sleeve type bearings.
  • Page 34 LUBRICATION Grease Fitting Locations - Grease Every 10 Hours (or Daily) Rear Auger Expeller Bearings (2 Places) Bearing Rear Auger Slide Plate (4 Zerks) Expeller Pan Release Pivot Axle Hubs PTO Shaft - As required by Manufacturer Wheel Pivot (Each Side) -32-...

  • Page 35: Decal Location

    8350 H&S/Top Shot/Model # Decal - Rear (5120) 8355 H&S/Top Shot/Model # Decal - Rear (5126) 8353 Top Shot Logo Decal (2 - 5120 - 2 - 5126) 8351 Model # Decal Side (5120) 8357 Model # Decal Side (5126) 8349 H&S/Top Shot/Model # Decal - Front (5120)
  • Page 36 DECAL LOCATION 11210A 9194B 1494B 51010 LW112901 111209C 51010 8350(5120) 8356(5126) 58703 DCAMB 72203A 111209B DCAMB 1494K 56877 1494J 8515 11599 1494L 9194A 82602 9194A 102196 54033 112-11176 112-11176 3494A 1494A 1494A 1494A 11599 1494A 093020 11599 093020 081312 58703...

  • Page 37: Decal Location

    DECAL LOCATION 8351(5120) 8496 8357(5126) 8353 111209C 8496 11599 8354(5120) 8360(5126) DCAMB 093020 DCAMB 9194A 82602 58703 8354(5120) 8351(5120) 8496 8496 8360(5126) 8357(5126) 111209C 8353 DCAMB DCAMB 093020 093366 71188B 11599 8349(5120) 8355(5126) 111209C TFM97 5896B 111209A DCRED 093020 DCRED...

  • Page 38: Troubleshooting Guide

    TROUBLESHOOTING NOTE:This Troubleshooting Chapter presents problems, causes and suggested remedies beyond the extent of loose, worn or missing parts and it was developed with the understanding that the machine is in otherwise good operating condition. PROBLEM CAUSE REMEDY 1.) Material NOT Discharge gate is NOT Open gate.

  • Page 39: Service Notes

    SERVICE NOTES -37-...

  • Page 40: Specifications

    SPECIFICATIONS 5120 General Specs Cubic Ft. Struck Level 268.6 Gallon Capacity 2009 Tank Length 16’ Overall Length 22’ 8” Tank Width - Top 76” Auger Diameter 24” Poly Lined Tank Left Side Overrunning Clutch Shear Bolt Protection 540 RPM Std. 1000 RPM Opt.
  • Page 41 SPECIFICATIONS 5126 General Specs Cubic Ft. Struck Level Gallon Capacity 2596 Tank Width - Top 87” Tank Length 16’ Overall Length 22’ 8” Auger Diameter 24” Poly Lined Tank Left Side Overrunning Clutch Shear Bolt Protection 540 RPM Std. 1000 RPM Opt.
  • Page 42 H&S MFG H&S MFG ..CO H&S MFG CO ..H&S MFG H&S MFG products approved for the FEMA FEMA FEMA FEMA FEMA SEAL OF Q SEAL OF Q U U U U U ALITY SEAL OF Q ALITY ALITY...

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