Fayat Group DYNAPAC CA2500 Manuals

Manuals and User Guides for Fayat Group DYNAPAC CA2500. We have 2 Fayat Group DYNAPAC CA2500 manuals available for free PDF download: Instruction Manual

Fayat Group DYNAPAC CA2500 Instruction Manual (176 pages)

Vibratory roller

Brand: Fayat Group | Category: Power Roller | Size: 26 MB

Table of Contents
3
Introduction
13
The Machine
13
Intended Use
13
Training
13
Signal Symbols and Meaning
13
Safety Information
13
General
14
CE Marking and Declaration of Conformity
15
Safety - General Instructions
17
Safety - When Operating
19
Driving Near Edges
19
Work Driving
20
Safety (Optional)
21
Air Conditioning
21
Special Instructions
23
Standard Lubricants and Other Recommended Oils and Fluids
23
Higher Ambient Temperatures, above +40°C (104°F)
23
Temperatures
23
High Pressure Cleaning
23
Fire Fighting
24
Roll over Protective Structure (ROPS), ROPS Approved Cab
24
Welding
24
Battery Handling
24
Jump Starting (24V)
25
Technical Specifications
27
Vibrations - Operator Station
27
Noise Level
27
Electrical System
27
Slopes
27
Dimensions, Side View
28
- Dimensions, Top View
  29
- Weights and Volumes
  30
- Working Capacity
  30
- General
  35
- CO 2 -Emission
  35
Machine Description
39
- Diesel Engine
  39
- Electrical System
  39
- Propulsion System/Transmission
  39
- Brake System
  39
- Steering System
  39
- Vibration System
  40
- Cab
  40
- FOPS and ROPS
  40
- Identification
  41
  - Product and Component Plates
    41
  - Product Identification Number on the Frame
    41
  - Machine Plate
    42
  - Explanation of 17PIN Serial Number
    42
  - Engine Plates
    43
- Decals
  44
  - Location - Decals
    44
  - Location - Decals, CALIFORNIA
    45
  - Safety Decals
    45
  - Info Decals
    48
- Instruments/Controls
  49
- Control Panel and Controls
  49
- Function Descriptions
  50
- Warning Indication - Membrane Panel (Keypad)
  53
- Display Explanations
  53
- Machine Alarm
  57
- DEF-Displays (Urea Tank Level)
  58
- DEF-Displays (Urea Quality)
  59
- DEF Displays (EAT - Tampering)
  60
- DEF Displays (Exhaust Cleaning Lamp)
  61
- DEF Displays (Exhaust Cleaning Lamp Disabled (Inhibit)
  62
- Dynapac Sub System (DSS)
  63
- Main Menu
  64
  - User Settings
    64
  - Machine Settings
    65
  - Service Menu
    65
  - About
    66
- Operator Help When Starting
  67
- Operator Help Workmode
  67
- Display When Activating Choice Via the Button Set
  68
- Instruments and Controls, Cab
  69
- Function Description of Instruments and Controls in the Cab
  70
- Using the Cab Controls
  71
  - Defroster
    71
  - Heat
    71
  - Ac/Acc
    71
- ACC - Control Panel
  72
- Main Display Screen
  72
- ACC - Operation Menus
  72
Electrical System
74
- Fuses in the Main Switchbox
  75
  - Fuses at the Master Switch
    76
  - Fuse Box at Master Switch
    76
  - Electricity for Urea System
    77
  - Fuses in Cab
    77
Operation
79
- Before Starting
  79
  - Master Switch - Switching on
    79
  - Operator's Seat - Adjustment
    79
  - Belt Reminder
    80
  - Operator's Seat, Comfort - Adjustments
    80
  - Control Panel, Adjustments
    81
  - Parking Brake
    81
  - Display - Control
    82
  - Interlock
    83
  - Operator Position
    83
  - View
    84
- Starting
  85
  - Starting the Engine
    85
- Driving
  86
  - Operating the Roller
    86
    
    Machine with Gear Change in Separate Spring-Return Switch (Gear Position Switch)
    86
    
    Machine with Speed Limiter (Speed Potentiometer) - Optional
    87
    
    Slopes
    88
    
    Machine with TC (Anti-Spin)
    89
    
    Slopes (TC (Anti-Spin))
    89
  - Interlock/Emergency Stop/Parking Brake - Check
    90
- Vibration
  90
- Braking
  95
  - Normal Braking
    95
  - Emergency Braking
    95
  - Switching off
    96
- Parking
  96
  - Chocking the Drums
    96
  - Master Switch
    97
Long-Term Parking
99
- Engine
  99
- Battery
  99
- Air Cleaner, Exhaust Pipe
  99
- Fuel Tank
  99
- Hydraulic Reservoir
  99
- Tires (All-Weather)
  99
- Hoods, Tarpaulin
  100
- Urea Tank (DEF Tank)
  100
Miscellaneous
101
- Lifting
  101
  - Locking the Articulation
    101
  - Lifting the Roller
    101
  - Lifting the Roller with Jack
    102
  - Unlocking the Articulation
    102
- Towing/Recovering
  102
- Transport
  105
  - Securing CA2500-CA4600 for Loading
    106
Operating Instructions - Summary
109
Preventive Maintenance
111
- Acceptance and Delivery Inspection
  111
- Warranty
  111
Maintenance - Lubricants and Symbols
113
- Maintenance Symbols
  114
Maintenance - Maintenance Schedule
115
- Service and Maintenance Points
  115
- General
  115
- Periodic Service (Service Message) - Optional
  116
- Every 10 Hours of Operation (Daily)
  117
- After the FIRST 50 Hours of Operation
  117
- Every 50 Hours of Operation (Weekly)
  117
- Every 250 / 750 / 1250 / 1750 Hours of Operation
  118
- Every 500 / 1500 Hours of Operation
  118
- Every 1000 Hours of Operation
  119
- Every 2000 Hours of Operation
  120
- Every Other Year
  121
Maintenance, 10H
123
- Scrapers - Check, Adjustment
  123
- Scrapers, Pad-Drum
  124
- Scrapers (Heavy Duty), Pad Drum
  124
- Flexible Scrapers (Optional)
  125
- Air Circulation - Check
  125
- Coolant Level - Check
  126
Diesel Engine Check Oil Level
126
Fuel Tank - Filling
127
Urea Tank - Refilling
127
Hydraulic Reservoir - Check Fluid Level
128
Maintenance, First 50H
129
Hydraulic Filter - Replacement
129
Drum Cartridge - Oil Change
130
Tires - Air Pressure - Wheel Nuts - Tightening
131
Drum Gearbox - Oil Change
132
Steering Hitch - Tightening
132
Maintenance - 50H
133
Air Cleaner
133
Check Hoses and Connections
133
Pre-Fuel Filter - Draining
134
Maintenance Measures - 250 H
135
Drum Cartridge - Checking the Oil Level
135
Drum Cartridge - Cleaning the Ventilation Screw
136
Rear Axle Differential - Check Oil Level
136
Rear Axle Planetary Gears - Check Oil Level
137
Drum Gearbox - Checking the Oil Level
137
Radiator - Check/Cleaning
138
Rubber Elements and Fastening Screws - Check
138
Battery - Check Condition
139
Air Conditioning (Optional) - Inspection
139
Automatic Climate Control (Optional) - Inspection
140
Maintenance Measures - 500 H
141
Drum Cartridge - Checking the Oil Level
141
Air Cleaner
142
Checking - Change the Main Air Filter
142
Drum Cartridge - Cleaning the Ventilation Screw
142
Backup Filter - Change
143
Air Cleaner - Cleaning
143
Rear Axle Differential - Check Oil Level
144
Rear Axle Planetary Gears - Check Oil Level
144
Drum Gearbox - Checking the Oil Level
145
Radiator - Check/Cleaning
145
The Engine Fuel Filter - Replacement/Cleaning
146
Diesel Engine - Oil and Filter Change
147
Hood, Hinges - Lubrication
147
Seat Bearing - Lubrication
148
Maintenance - 1000H
149
Hydraulic Filter - Replacement
149
Drum Cartridge - Checking the Oil Level
150
Drum Cartridge - Cleaning the Ventilation Screw
151
Drum Cartridge - Oil Level Glass
151
Air Cleaner
152
Checking - Change the Main Air Filter
152
Backup Filter - Change
152
Air Cleaner - Cleaning
153
Rear Axle Differential - Oil Change
154
Rear Axle Planetary Gear - Oil Change
154
Drum Gearbox - Oil Change
155
Radiator - Check/Cleaning
155
The Engine Fuel Filter - Replacement/Cleaning
156
Diesel Engine - Oil and Filter Change
157
Seat Bearing - Lubrication
158
Hydraulic Reservoir - Draining
158
Fuel Tank - Draining (Optional)
159
Air Conditioning (Optional) Fresh Air Filter - Change
159
Steering Hitch - Tightening
160
Maintenance - 2000H
161
Hydraulic Reservoir - Oil Change
161
Hydraulic Filter - Replacement
162
Drum Cartridge - Oil Change
163
Drum Cartridge - Cleaning the Ventilation Screw
164
Drum Cartridge - Oil Level Glass
164
Air Cleaner
164
Checking - Change the Main Air Filter
164
Backup Filter - Change
165
Air Cleaner - Cleaning
166
Rear Axle Planetary Gear - Oil Change
166
Rear Axle Differential - Oil Change
167
Drum Gearbox - Oil Change
168
Radiator - Check/Cleaning
168
The Engine Fuel Filter - Replacement/Cleaning
169
Diesel Engine - Oil and Filter Change
170
Seat Bearing - Lubrication
171
Hydraulic Reservoir - Draining
171
Fuel Tank - Draining (Optional)
172
Air Conditioning (Optional) Fresh Air Filter - Change
172
Automatic Climate Control (Optional) - Overhaul
173
Drying Filter - Check
173
Steering Hitch - Tightening
174
Replacing the Urea Tank Suction Filter
174
Replacing the Urea Pump Filter
175

Fayat Group DYNAPAC CA2500 Instruction Manual (170 pages)

Brand: Fayat Group | Category: Construction Equipment | Size: 22 MB

Table of Contents
3
Introduction
13
The Machine
13
Intended Use
13
Warning Symbols
13
Safety Information
13
General
14
CE Marking and Declaration of Conformity
15
Safety - General Instructions
17
Safety - When Operating
19
Driving Near Edges
19
Work Driving
19
Safety (Optional)
21
Air Conditioning
21
Special Instructions
23
Standard Lubricants and Other Recommended Oils and Fluids
23
Higher Ambient Temperatures, above +40°C (104°F)
23
Temperatures
23
High Pressure Cleaning
23
Fire Fighting
24
Roll over Protective Structure (ROPS), ROPS Approved Cab
24
Welding
24
Battery Handling
24
Jump Starting (24V)
25
Technical Specifications
27
Vibrations - Operator Station
27
Noise Level
27
Electrical System
27
Slopes
27
Dimensions, Side View
28
Dimensions, Top View
29
Weights and Volumes
30
Working Capacity
30
General
36
Fluid Filled Tires (Ballasted Tires)
36
Hydraulic System
37
Air Conditioning / Automatic Climate Control (ACC) (Optional)
37
Tightening Torque
38
Machine Description
39
Diesel Engine
39
Electrical System
39
Propulsion System/Transmission
39
Brake System
39
Steering System
39
Vibration System
40
Cab
40
FOPS and ROPS
40
Identification
41
Product and Component Plates
41
Product Identification Number on the Frame
41
Machine Plate
42
Explanation of 17PIN Serial Number
42
Engine Plates
43
Decals
44
Location - Decals
44
Safety Decals
45
Info Decals
47
Instruments/Controls
48
Control Panel and Controls
48
Function Descriptions
49
Warning Indication - Membrane Panel (Keypad)
52
Display Explanations
52
Machine Alarm
55
Dynapac Sub System (DSS)
56
Main Menu
57
User Settings
57
Service Menu
58
About
59
Operator Help When Starting
60
Operator Help Workmode
60
Display When Activating Choice Via the Button Set
61
Instruments and Controls, Cab
62
Function Description of Instruments and Controls in the Cab
63
Using the Cab Controls
64
Defroster
64
Heat
64
Ac/Acc
64
ACC - Control Panel
65
Main Display Screen
65
ACC - Operation Menus
65
Electrical System
67
Fuses in the Main Switchbox (Cummins)
68
Fuses at Master Switch (Cummins)
68
Fuse Box at Master Switch (Cummins)
69
Fuses in Cab
69
Operation
71
Before Starting
71
Master Switch - Switching on
71
Operator's Seat - Adjustment
71
Belt Reminder
72
Operator's Seat, Comfort - Adjustments
72
Control Panel, Adjustments
73
Parking Brake
73
Display - Control
74
Interlock
75
Operator Position
75
View
76
Starting
77
Starting the Engine
77
Driving
78
Operating the Roller
78
Machine with Gear Change in Separate Spring-Return Switch (Gear Position Switch)
78
Machine with Speed Limiter (Speed Potentiometer) - Optional
79
Slopes
80
Machine with TC (Anti-Spin)
81
Slopes (TC (Anti-Spin))
81
Interlock/Emergency Stop/Parking Brake - Check
82
Vibration
82
Manual/Automatic Vibration
82
Manual Vibration - Switching on
83
Amplitude - Changeover
83
Seismic - (Optional)
84
Adjustable (Variable) Frequency - (Optional)
84
Dynapac Compaction Meter (DCM) Including Active Bouncing Control (ABC) - Optional
85
Setting Limit
86
Operation CMV
86
Braking
87
Normal Braking
87
Emergency Braking
87
Switching off
88
Parking
88
Chocking the Drums
88
Master Switch
89
Long-Term Parking
91
Engine
91
Battery
91
Air Cleaner, Exhaust Pipe
91
Fuel Tank
91
Hydraulic Reservoir
91
Tires (All-Weather)
91
Hoods, Tarpaulin
92
Miscellaneous
93
Lifting
93
Locking the Articulation
93
Lifting the Roller
94
Lifting the Roller with Jack
94
Unlocking the Articulation
95
Towing/Recovering
95
Short Distance Towing with the Engine Running
96
Short Distance Towing When the Engine Is Inoperative
97
Towing the Roller
98
Transport
98
Securing CA2500-CA4600 for Loading
99
Operating Instructions - Summary
101
Preventive Maintenance
103
Acceptance and Delivery Inspection
103
Warranty
103
Maintenance - Lubricants and Symbols
105
Maintenance Symbols
106
Maintenance - Maintenance Schedule
107
Service and Maintenance Points
107
General
107
Periodic Service (Service Message) - Optional
108
Every 10 Hours of Operation (Daily)
109
After the FIRST 50 Hours of Operation
109
Every 50 Hours of Operation (Weekly)
109
Every 250 / 750 / 1250 / 1750 Hours of Operation
110
Every 500 / 1500 Hours of Operation
110
Every 1000 Hours of Operation
111
Every 2000 Hours of Operation
112
Every Other Year
113
Service - Checklist
114
Maintenance, 10H
115
Scrapers - Check, Adjustment
115
Scrapers, Pad-Drum
116
Scrapers (Heavy Duty), Pad Drum
116
Flexible Scrapers (Optional)
117
Air Circulation - Check
117
Coolant Level - Check
118
Diesel Engine Check Oil Level
118
Fuel Tank - Filling
119
Hydraulic Reservoir - Check Fluid Level
119
Maintenance, First 50H
121
Hydraulic Filter - Replacement
121
Drum Cartridge - Oil Change
122
Tires - Air Pressure - Wheel Nuts - Tightening
123
Rear Axle Differential - Oil Change
124
Rear Axle Planetary Gear - Oil Change
124
Drum Gearbox - Oil Change
125
Steering Hitch - Tightening
125
Maintenance - 50H
127
Air Cleaner
127
Check Hoses and Connections
127
Maintenance Measures - 250 H
129
Drum Cartridge - Checking the Oil Level
129
Drum Cartridge - Cleaning the Ventilation Screw
130
Rear Axle Differential - Check Oil Level
130
Rear Axle Planetary Gears - Check Oil Level
131
Drum Gearbox - Checking the Oil Level
131
Radiator - Check/Cleaning
132
Rubber Elements and Fastening Screws - Check
132
Battery - Check Condition
133
Air Conditioning (Optional) - Inspection
133
Automatic Climate Control (Optional) - Inspection
134
Maintenance Measures - 500 H
135
Drum Cartridge - Checking the Oil Level
135
Drum Cartridge - Cleaning the Ventilation Screw
136
Air Cleaner
136
Checking - Change the Main Air Filter
136
Backup Filter - Change
137
Air Cleaner - Cleaning
137
Rear Axle Differential - Check Oil Level
138
Rear Axle Planetary Gears - Check Oil Level
138
Drum Gearbox - Checking the Oil Level
139
Radiator - Check/Cleaning
139
Fuel Pre-Filter - Replacement
140
Replacing the Fuel Filter
140
Diesel Engine - Oil and Filter Change
141
Hood, Hinges - Lubrication
141
Seat Bearing - Lubrication
142
Maintenance - 1000H
143
Hydraulic Filter - Replacement
143
Drum Cartridge - Checking the Oil Level
144
Drum Cartridge - Cleaning the Ventilation Screw
145
Air Cleaner
145
Checking - Change the Main Air Filter
145
Backup Filter - Change
146
Air Cleaner - Cleaning
147
Rear Axle Differential - Oil Change
148
Rear Axle Planetary Gear - Oil Change
148
Drum Gearbox - Oil Change
149
Radiator - Check/Cleaning
149
Fuel Pre-Filter - Replacement
150
Replacing the Fuel Filter
150
Diesel Engine - Oil and Filter Change
151
Seat Bearing - Lubrication
152
Hydraulic Reservoir - Draining
152
Fuel Tank - Draining (Optional)
153
Air Conditioning (Optional) Fresh Air Filter - Change
153
Steering Hitch - Tightening
154
Maintenance - 2000H
155
Hydraulic Reservoir - Oil Change
155
Hydraulic Filter - Replacement
156
Drum Cartridge - Oil Change
157
Drum Cartridge - Cleaning the Ventilation Screw
158
Air Cleaner
158
Checking - Change the Main Air Filter
158
Backup Filter - Change
159
Air Cleaner - Cleaning
159
Rear Axle Planetary Gear - Oil Change
160
Rear Axle Differential - Oil Change
161
Drum Gearbox - Oil Change
161
Radiator - Check/Cleaning
162
Fuel Pre-Filter - Replacement
162
Replacing the Fuel Filter
163
Diesel Engine - Oil and Filter Change
164
Seat Bearing - Lubrication
165
Hydraulic Reservoir - Draining
165
Fuel Tank - Draining (Optional)
166
Air Conditioning (Optional) Fresh Air Filter - Change
166
Automatic Climate Control (Optional) - Overhaul
167
Drying Filter - Check
167
Steering Hitch - Tightening
168

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