Inficon Sensistor ILS500 Operating Instructions Manual
Hydrogen leak detection system
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- Operating manual (108 pages) ,
- Operating manual (107 pages)
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Table of Contents
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Summary of Contents for Inficon Sensistor ILS500
- Page 1 All manuals and user guides at all-guides.com...
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- Page 3 All manuals and user guides at all-guides.com Content...
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Page 5: General Safety Precautions
All manuals and user guides at all-guides.com General Safety Precautions Definitions of Warning, Caution and Notice General Safety... - Page 6 All manuals and user guides at all-guides.com...
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- Page 8 All manuals and user guides at all-guides.com Safety ILS500...
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Page 9: General Information
All manuals and user guides at all-guides.com General Information About This Manual 1.1.1 Document History Related Manuals Introduction to the ILS500 1.3.1 Intended Use... - Page 10 All manuals and user guides at all-guides.com 1.3.2 Available Configurations Sensistor ILS500 Disposal...
- Page 11 All manuals and user guides at all-guides.com Equipment and Storage Supplied Equipment Supplied Equipment...
- Page 12 All manuals and user guides at all-guides.com Required Equipment Required Equipment Storage...
- Page 13 All manuals and user guides at all-guides.com ILS500 Description Front View ILS500 Front View...
- Page 14 All manuals and user guides at all-guides.com Rear View (Electrical) Rear View (Electrical)
- Page 15 All manuals and user guides at all-guides.com Configuring Ports and Interfaces (Electrical)
- Page 16 All manuals and user guides at all-guides.com Rear View (Pneumatical) Rear View (Pneumatical)
- Page 17 All manuals and user guides at all-guides.com Configuring Ports and Interfaces (Pneumatical) Labels Machine Plate Tooling Plate...
- Page 18 All manuals and user guides at all-guides.com Pneumatical Plate Electrical Plate...
- Page 19 All manuals and user guides at all-guides.com Hand Probe P50 General Information Description Hand Probe P50 (Rigid Neck) Calibration...
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Page 20: System Examples
All manuals and user guides at all-guides.com System Examples Simple Hand Probe System Simple Hand Probe System... - Page 21 All manuals and user guides at all-guides.com Automatic Chamber Test Automatic Chamber Test...
- Page 22 All manuals and user guides at all-guides.com Chamber Test with Leak Locating Option Chamber Test with Leak Locating Option...
- Page 23 All manuals and user guides at all-guides.com Setup Placement of the ILS500...
- Page 24 All manuals and user guides at all-guides.com Electrical Connections 6.2.1 Setting Up an Emergency Stop...
- Page 25 All manuals and user guides at all-guides.com 6.2.2 Connecting the Probe 6.2.3 Connecting to Mains 6.2.4 Connecting Extra Features...
- Page 26 All manuals and user guides at all-guides.com...
- Page 27 All manuals and user guides at all-guides.com Pneumatic Connections 6.3.1 Connecting Compressed Air 6.3.2 Connecting Tracer Gas...
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- Page 29 All manuals and user guides at all-guides.com 6.3.3 Connecting Exhaust to Air Vent Exhaust Recommendation...
- Page 30 All manuals and user guides at all-guides.com 6.3.4 Connecting to Test Port 1 and 2 6.3.5 Connecting Tooling...
- Page 31 All manuals and user guides at all-guides.com Set Up Test Area Test Area Recommendation Fresh Air Curtain Recommendation...
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Page 32: Menu System
All manuals and user guides at all-guides.com Menu System ILS500 Display 7.1.1 Menu Buttons... - Page 33 All manuals and user guides at all-guides.com 7.1.2 Navigation and Other Buttons 7.1.3 Entering Numbers and Text Ctrl Shift A..1...
- Page 34 All manuals and user guides at all-guides.com Passwords 7.2.1 Set Up New User...
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Page 35: Menu Overview
All manuals and user guides at all-guides.com Menu Overview... - Page 36 All manuals and user guides at all-guides.com 7.3.1 Settings...
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- Page 40 All manuals and user guides at all-guides.com Using the ILS500 Test Sequence...
- Page 41 All manuals and user guides at all-guides.com Run a Test 8.2.1 Start Up...
- Page 42 All manuals and user guides at all-guides.com 8.2.2 Place the Test Object 8.2.3 Perform a Test...
- Page 43 All manuals and user guides at all-guides.com 8.2.4 Disconnect Test Object...
- Page 44 All manuals and user guides at all-guides.com Recipes Recipe Overview...
- Page 45 All manuals and user guides at all-guides.com Create a Recipe 9.2.1 New Recipe 9.2.2 Modify a Recipe...
- Page 46 All manuals and user guides at all-guides.com Test Settings 9.3.1 Tooling Connection...
- Page 47 All manuals and user guides at all-guides.com...
- Page 48 All manuals and user guides at all-guides.com 9.3.2 Pre Evacuation...
- Page 49 All manuals and user guides at all-guides.com 9.3.3 Gross Leak Tests...
- Page 50 All manuals and user guides at all-guides.com 9.3.4 Tracer Gas Filling...
- Page 51 All manuals and user guides at all-guides.com 9.3.5 Blockage Test...
- Page 52 All manuals and user guides at all-guides.com 9.3.6 Tracer Gas Test...
- Page 53 All manuals and user guides at all-guides.com 9.3.7 Gas Evacuation 9.3.8 Tooling Disconnection Optimizing the Test Cycle...
- Page 54 All manuals and user guides at all-guides.com Optimizing the Pre Evacuation Step 9.5.1 Calculate Hydrogen Concentration - - - - - - - - - - - - - - - - - - - - -...
- Page 55 All manuals and user guides at all-guides.com - - - - - - - - - - - - - - - - - - - - - - - 9.5.2 Example - Calculate Tracer Gas Filling - - - - - - - - - - - - - - - - - - -...
- Page 56 All manuals and user guides at all-guides.com - - - - - - - - - - - - - - - - - - - - - 9.5.3 Testing Need for Pre Evacuation...
- Page 57 All manuals and user guides at all-guides.com Optimizing the Tracer Gas Filling 9.6.1 External Pressure Regulation 9.6.2 Internal Pressure Regulation...
- Page 58 All manuals and user guides at all-guides.com Calibration 10.1 About Calibration 10.1.1 Required Equipment 10.2 Calibration Overview...
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- Page 60 All manuals and user guides at all-guides.com 10.3 How to Calibrate 10.3.1 Preparation...
- Page 61 All manuals and user guides at all-guides.com 10.3.2 Calibrate the Probe...
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Page 62: Troubleshooting
All manuals and user guides at all-guides.com Troubleshooting 11.1 Fault Symptoms 11.2 Perform Hardware Test... - Page 63 All manuals and user guides at all-guides.com...
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- Page 72 All manuals and user guides at all-guides.com 11.2.1 Hardware Error Messages...
- Page 73 All manuals and user guides at all-guides.com 11.2.2 Interpretation of Hardware Test Results...
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Page 75: Maintenance Instructions
All manuals and user guides at all-guides.com Maintenance Instructions 12.1 Software Update 12.1.1 APC Driver Installation... -
Page 76: Maintenance Plan
All manuals and user guides at all-guides.com 12.2 Maintenance Plan... - Page 77 All manuals and user guides at all-guides.com 12.3 Maintenance 12.3.1 Tools and Safety Equipment 12.3.2 Interior View...
- Page 78 All manuals and user guides at all-guides.com 12.3.3 Removing the Cover...
- Page 79 All manuals and user guides at all-guides.com 12.3.4 Replacing the Venturi Pump...
- Page 80 All manuals and user guides at all-guides.com...
- Page 81 All manuals and user guides at all-guides.com 12.3.5 Replacing Gas Valves...
- Page 82 All manuals and user guides at all-guides.com 12.3.6 Replacing Pilot Valves...
- Page 83 All manuals and user guides at all-guides.com 12.3.7 Replacing Sensors 12.4 Functional Verification...
- Page 84 All manuals and user guides at all-guides.com Service...
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Page 85: Technical Data
All manuals and user guides at all-guides.com Technical Data 14.1 Electrical Specifications... -
Page 86: Pneumatic Specifications
All manuals and user guides at all-guides.com 14.2 Pneumatic Specifications... -
Page 87: Other Data
All manuals and user guides at all-guides.com 14.3 Other Data... - Page 88 All manuals and user guides at all-guides.com 14.4 Interfaces and Connectors 14.4.1 Printer Port/RS232...
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- Page 91 All manuals and user guides at all-guides.com 14.4.2 Input 1 (Optional) 14.4.3 Input 2 (Optional)
- Page 92 All manuals and user guides at all-guides.com 14.4.4 Status Output 14.4.5 Tooling Interface...
- Page 93 All manuals and user guides at all-guides.com 14.4.6 Control Output...
- Page 94 All manuals and user guides at all-guides.com 14.4.7 Probe Control Port...
- Page 95 All manuals and user guides at all-guides.com 14.4.8 Power Input 14.4.9 Safety Interface...
- Page 96 All manuals and user guides at all-guides.com 14.4.10 Connection Port 14.4.11 Leak Detector...
- Page 97 All manuals and user guides at all-guides.com 14.4.12 USB Port...
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Page 99: Spare Parts And Accessories
All manuals and user guides at all-guides.com Spare Parts and Accessories... - Page 100 All manuals and user guides at all-guides.com...
- Page 101 All manuals and user guides at all-guides.com Support from INFICON 16.1 How to Contact INFICON 16.2 Returning Components to INFICON...
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Page 102: Declaration Of Ce Conformity
**Some deviations from standard exist. Contact manufacturer for details. Information related to the Machinery Directive (2006/42/EC): Sensistor ILS500 is intended (when appropriate) to be incorporated into machinery or to be assembled with equipment to constitute machinery covered by Directive 98/37/EG, as amended;... -
Page 103: Declaration By The Manufacturer
The delivered equipment (Sensistor ILS500) is intended to be connected to an emergency stop circuit. The enclosed plug with cable jumper is only intended for testing the equipment when not... - Page 104 All manuals and user guides at all-guides.com Appendix Parameter Index...
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- Page 108 All manuals and user guides at all-guides.com INFICON AB Westmansgatan 49, S-58216 Linköping, Sweden UNITED STATES TAIWAN JAPAN KOREA SINGAPORE GERMANY FRANCE UNITED KINGDOM HONG KONG Vi sit o ur web site fo r con ta ct info rma tion an d sa le s o f fi ces wo rld wid e.