Inficon Sensistor ILS500 Operating Manual
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Inficon Sensistor ILS500 Operating Manual

Inficon Sensistor ILS500 Operating Manual

Hydrogen leak detection system
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Summary of Contents for Inficon Sensistor ILS500

  • Page 3 Content...

  • Page 5: General Safety Precautions

    General Safety Precautions Definitions of Warning, Caution and Notice General Safety...
  • Page 8 Safety ILS500...

  • Page 9: General Information

    General Information About This Manual 1.1.1 Document History Related Manuals Introduction to the ILS500 1.3.1 Intended Use...
  • Page 10 1.3.2 Available Configurations Sensistor ILS500 Disposal...
  • Page 11 Equipment and Storage Supplied Equipment Supplied Equipment...

  • Page 12: Required Equipment

    Required Equipment Required Equipment Storage...
  • Page 13 ILS500 Description Front View ILS500 Front View...
  • Page 14 Rear View (Electrical) Rear View (Electrical)
  • Page 15 Configuring Ports and Interfaces (Electrical)
  • Page 16 Rear View (Pneumatical) Rear View (Pneumatical)
  • Page 17 Configuring Ports and Interfaces (Pneumatical) Labels Machine Plate Tooling Plate...
  • Page 18 Pneumatical Plate Electrical Plate...
  • Page 19 Hand Probe P50 General Information Description Hand Probe P50 (Rigid Neck) Calibration...

  • Page 20: System Examples

    System Examples Simple Hand Probe System Simple Hand Probe System...
  • Page 21 Automatic Chamber Test Automatic Chamber Test...
  • Page 22 Chamber Test with Leak Locating Option Chamber Test with Leak Locating Option...
  • Page 23 Setup Placement of the ILS500...
  • Page 24 Electrical Connections 6.2.1 Setting Up an Emergency Stop...
  • Page 25 6.2.2 Connecting the Probe 6.2.3 Connecting to Mains 6.2.4 Connecting Extra Features...
  • Page 27 Pneumatic Connections 6.3.1 Connecting Compressed Air 6.3.2 Connecting Tracer Gas...
  • Page 29 6.3.3 Connecting Exhaust to Air Vent Exhaust Recommendation...
  • Page 30 6.3.4 Connecting to Test Port 1 and 2 6.3.5 Connecting Tooling...
  • Page 31 Set Up Test Area Test Area Recommendation Fresh Air Curtain Recommendation...

  • Page 32: Menu System

    Menu System ILS500 Display 7.1.1 Menu Buttons...
  • Page 33 7.1.2 Navigation and Other Buttons 7.1.3 Entering Numbers and Text Ctrl Shift A..1...
  • Page 34 Passwords 7.2.1 Set Up New User...

  • Page 35: Menu Overview

    Menu Overview...
  • Page 36 7.3.1 Settings...
  • Page 40 Using the ILS500 Test Sequence...
  • Page 41 Run a Test 8.2.1 Start Up...
  • Page 42 8.2.2 Place the Test Object 8.2.3 Perform a Test...
  • Page 43 8.2.4 Disconnect Test Object...
  • Page 44 Recipes Recipe Overview...
  • Page 45 Create a Recipe 9.2.1 New Recipe 9.2.2 Modify a Recipe...
  • Page 46 Test Settings 9.3.1 Tooling Connection...
  • Page 48 9.3.2 Pre Evacuation...
  • Page 49 9.3.3 Gross Leak Tests...
  • Page 50 9.3.4 Tracer Gas Filling...
  • Page 51 9.3.5 Blockage Test...
  • Page 52 9.3.6 Tracer Gas Test...
  • Page 53 9.3.7 Gas Evacuation 9.3.8 Tooling Disconnection Optimizing the Test Cycle...
  • Page 54 Optimizing the Pre Evacuation Step 9.5.1 Calculate Hydrogen Concentration - - - - - - - - - - - - - - - - - - - - -...
  • Page 55 - - - - - - - - - - - - - - - - - - - - - - - 9.5.2 Example - Calculate Tracer Gas Filling - - - - - - - - - - - - - - - - - - -...
  • Page 56 - - - - - - - - - - - - - - - - - - - - - 9.5.3 Testing Need for Pre Evacuation...
  • Page 57 Optimizing the Tracer Gas Filling 9.6.1 External Pressure Regulation 9.6.2 Internal Pressure Regulation...
  • Page 58 Calibration 10.1 About Calibration 10.1.1 Required Equipment 10.2 Calibration Overview...
  • Page 60 10.3 How to Calibrate 10.3.1 Preparation...
  • Page 61 10.3.2 Calibrate the Probe...

  • Page 62: Troubleshooting

    Troubleshooting 11.1 Fault Symptoms 11.2 Perform Hardware Test...
  • Page 72 11.2.1 Hardware Error Messages...
  • Page 73 11.2.2 Interpretation of Hardware Test Results...

  • Page 75: Maintenance Instructions

    Maintenance Instructions 12.1 Software Update 12.1.1 APC Driver Installation...

  • Page 76: Maintenance Plan

    12.2 Maintenance Plan...
  • Page 77 12.3 Maintenance 12.3.1 Tools and Safety Equipment 12.3.2 Interior View...
  • Page 78 12.3.3 Removing the Cover...
  • Page 79 12.3.4 Replacing the Venturi Pump...
  • Page 81 12.3.5 Replacing Gas Valves...
  • Page 82 12.3.6 Replacing Pilot Valves...
  • Page 83 12.3.7 Replacing Sensors 12.4 Functional Verification...
  • Page 84 Service...

  • Page 85: Technical Data

    Technical Data 14.1 Electrical Specifications...

  • Page 86: Pneumatic Specifications

    14.2 Pneumatic Specifications...

  • Page 87: Other Data

    14.3 Other Data...
  • Page 88 14.4 Interfaces and Connectors 14.4.1 Printer Port/RS232...
  • Page 91 14.4.2 Input 1 (Optional) 14.4.3 Input 2 (Optional)
  • Page 92 14.4.4 Status Output 14.4.5 Tooling Interface...
  • Page 93 14.4.6 Control Output...
  • Page 94 14.4.7 Probe Control Port...
  • Page 95 14.4.8 Power Input 14.4.9 Safety Interface...
  • Page 96 14.4.10 Connection Port 14.4.11 Leak Detector...
  • Page 97 14.4.12 USB Port...

  • Page 99: Spare Parts And Accessories

    Spare Parts and Accessories...
  • Page 101 Support from INFICON 16.1 How to Contact INFICON 16.2 Returning Components to INFICON...

  • Page 102: Declaration Of Ce Conformity

    **Some deviations from standard exist. Contact manufacturer for details. Information related to the Machinery Directive (2006/42/EC): Sensistor ILS500 is intended (when appropriate) to be incorporated into machinery or to be assembled with equipment to constitute machinery covered by Directive 98/37/EG, as amended;...

  • Page 103: Declaration By The Manufacturer

    The delivered equipment (Sensistor ILS500) is intended to be connected to an emergency stop circuit. The enclosed plug with cable jumper is only intended for testing the equipment when not...
  • Page 104 Appendix Parameter Index...
  • Page 108 INFICON AB Westmansgatan 49, S-58216 Linköping, Sweden UNITED STATES TAIWAN JAPAN KOREA SINGAPORE GERMANY FRANCE UNITED KINGDOM HONG KONG Vi sit o ur web site fo r con ta ct info rma tion an d sa le s o f fi ces wo rld wid e.

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