Installation; Installation Of The Winch; Selection Of Wire Ropes - HADEF 238/10-EX Installation, Operating And Maintenance Instruction

Manual worm gear wire rope winch
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Winches with separating partition
Capacity
FEM
wir-
group
erope
Ø
2x
1st layer
top layer
kg
kg
1 Cm
mm
2 x 125
2 x 45
1 Cm
2 x 250
1 Cm
2 x 110
2 x 500
2 x 265
1 Cm
2 x 750
2 x 400
1 Cm
2 x 1000
2 x 525
1 Cm
2 x 1500
2 x 785
1 Cm
10
2 x 2500
2 x 1540
1 Cm
12
() with crank changed in position
6

Installation

Please observe the following points in order to avoid any damage to equipment or injury of person:
 Wear safety gloves.
 Install the winch on a stable ground.
 Make sure attachment surface is flat and that installation is made stress-free, - use shim parts if
necessary.
 The winch must be set up and attached in such a way that it cannot change position neither by the load
nor by other influences.
 The winch must always be aligned with the horizontally adjusted drum, regardless of the installation
position
6.1

Installation of the winch

The winches can be installed in any position desired, make sure, however, that the prescribed rope exit is
correct.
Make sure the attachment surface is flat/plain and that installation is made stress-free to ensure safe
functioning.
Use the screws mentioned in the table for installation. Tighten all screws evenly.
Distance of holes
Capacity
holes of the
1st layer
installation area
A
kg
mm
250 (2x125)
192
500 (2x250)
223
1000 (2x500)
254
1500 (2x750)
254
2000 (2x1000)
360
3000 (2x1500)
386
5000 (2x2500)
386
7500
455
*MV 1500
165
*MV 3000
446
*MV 5000
456
*MV = Marine-Version
6.2

Selection of wire ropes

 Wire ropes acc. to EN 12385-4 - Lifting ropes
 Stainless wire ropes and special wire ropes are available on request.
 Diameter and nec. minimum breaking load must be acc. to the data mentioned in the table in chapter
"Technical Data" resp. acc. to the details mentioned on the type plate.
Recommendation of wire ropes
 Steel-reinforced wire ropes
 For larger pulling rope forces, fibre-core wire ropes can also be used.
 For unguided loads, - non-twisting or at least twist-resistant wire ropes.
 For several rope layers winded through the drum, - steel-reinforced wire ropes.
12
nec.
useable
minimum
wire rope length
breaking
load
2x
2x
1st layer
top layer
kN
m
m
3
4,5
2
80
4
9
3
76
6
17
3
55
8
34
2
32
8
34
3
60
51
4
70
79
4
50
fastening screws
4x
B
strength
Tightening
8.8
moment
mm
Nm
100
M12
87
115
M12
87
141
M12
87
178
M12
87
196
M20
431
251
M20
431
316
M20
431
350
M20
431
210
M16
214
251
M20
431
316
M20
431
number of
wire rope
crank
rope layers
path per
effort
crank turn
2x
mm
daN
16
17
6
13
20
10
9
13
13
7
9
14
9
12 (6)
22 (12)
9
11 (6)
27 (14)
7
12 (4)
58 (17)
weight
without rope
approx.
kg
13,5
16,5
27,5
28,5
62
80
119
5.52.208.01.01.02

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