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Summary of Contents for Tronair 02A7869C0100
- Page 1 OPERATION & SERVICE MANUAL Model: 02A7869C0100 15 Ton Two Stage Jack 03/2015 - Rev. 05 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
- Page 2 REVISION DATE TEXT AFFECTED 05/2006 Original Release 03/2007 Updated 5.0, 5.2 and 5.4 01/2009 Modified Parts Lists 05/2012 Modified Parts List 10/2012 Modified Parts List 03/2015 Major revision...
- Page 3 Model: 02A7869C0100 15 Ton Two Stage Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION..............................1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURER .............................. 1 SAFETY INFORMATION ..............................1 USAGE AND SAFETY INFORMATION ......................1 COMPONENT SAFETY FEATURES ........................1 FUNCTIONAL SAFETY FEATURES ........................
- Page 4 15 Ton Two Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
- Page 5 Model: 02A7869C0100 15 Ton Two Stage Jack SAFETY INFORMATION (continued) SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of jack and threads on ram. Never put hands between the aircraft and the jack pad; as after aircraft has been lowered, struts may have hung up.
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Page 6: Installation
Model: 02A7869C0100 15 Ton Two Stage Jack ASSEMBLY (continued) PERSONNEL REQUIREMENTS This jack is to be assembled by qualified technicians familiar with hydraulic systems. INSPECTION AND TEST PROCEDURES Ensure fluid level is within sight glass. Raise ram to full stroke, and check for leaks. - Page 7 Model: 02A7869C0100 15 Ton Two Stage Jack OPERATION (continued) OPERATING INSTRUCTIONS The user should be familiar with the following statements prior to using the jack(s): CAUTION! Never put hands between the aircraft and the jack pad; as after aircraft has been lowered, struts may have hung up.
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Page 8: Troubleshooting
Model: 02A7869C0100 15 Ton Two Stage Jack PACKAGING AND STORAGE PACKAGING REQUIREMENTS Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment. HANDLING Jacks can be rolled by hand on its casters. STRAPPING Jacks can be strapped down by suitable means to prevent unwanted movement during shipment. - Page 9 Model: 02A7869C0100 15 Ton Two Stage Jack 10.0 MAINTENANCE 10.1 GENERAL All maintenance and/or repair work should be done using good workmanship practices and proper tools. The work area should be clean and free of dirt. When O-rings and backup rings are removed, every effort should be made to avoid the contact of tools with the critical surfaces of parts.
- Page 10 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
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Page 11: Parts List
Model: 02A7869C0100 15 Ton Two Stage Jack Parts List When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit. Item Part Number Description H-1009-01 Assembly, Handle TF-1043-06*25.0 Assembly, Hose H-2887 Stop Nut H-2888 Stop Nut HJ-557... - Page 12 Model: 02A7869C0100 15 Ton Two Stage Jack Parts List When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit. Item Part Number Description G-1202-1055 Stopnut, ¼ - 28 Elastic G-1250-1050N Flatwasher, ¼ Narrow J-3415-01 Bracket, Air Pump Mounting Hose 3/8 Push-On 24”...
- Page 13 Model: 02A7869C0100 15 Ton Two Stage Jack This page left blank intentionally. 03/2015 | Rev. 05 Page | 10...
- Page 14 Model: 02A7869C0100 15 Ton Two Stage Jack Parts List When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit. Item Part Number Description TR-1935 Ram, First Stage R-2211 Ram, Second Stage TR-1936-01 Cylinder, Machined R-2212-01 Cap, Top...
- Page 15 Model: 02A7869C0100 15 Ton Two Stage Jack Parts List Item Part Number Description HC-2000-340 O-Ring, 2 Stage Ram, Series 2 HC-2023-340 Backup, O-Ring, 2 Stage Ram G-1395-52 Ring, External Retaining G-1395-67 Ring, External Retaining HC-2000-258 O-Ring, Bottom Cap, Series 2 Screw, #10 –...
- Page 17 APPENDIX I Hydraulic Schematic...
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Page 19: Hydraulic Schematic
Hydraulic Schematic... - Page 21 APPENDIX II Air Pump Manufacturer Data...
- Page 49 APPENDIX III HC-1961 Hand Pump Parts List...
- Page 51 Model: HC-1961 3250 psi Hand Pump Parts List With Illustrations 05/2005 – Rev. OR Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
- Page 53 3250 psi Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
- Page 54 HC-1961 3250 psi Hand Pump Parts List Illustrations WARNING! Item 10 (H-2606) is a preset relief valve. Do Not disassemble this valve. Replacement parts are available as a preset relief valve assembly 05/2005 | Rev. OR Page | 2...
- Page 55 APPENDIX IV Declaration of Conformity...
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Page 57: Declaration Of Conformity
Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558... - Page 59 APPENDIX V Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
- Page 73 APPENDIX VI Maintenance Schedule...
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