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Summary of Contents for Tronair 02A7868C0100
- Page 1 OPERATION & SERVICE MANUAL Model: 02A7868C0100 25 Ton Jack 10/2012 - Rev. 04 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
- Page 2 REVISION DATE TEXT AFFECTED 05/2006 Original Release 03/2007 Updated 5.0, 5.2 and 5.4 01/2009 Modified Parts Lists 05/2012 Modified Parts List 10/2012 Modified Parts List...
- Page 3 Model: 02A7868C0100 25 Ton Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 USAGE ................................1 LIST OF DRAWINGS ............................1 SAFETY INFORMATION ..............................1 ALARM AND WARNING SYSTEMS ........................1 WARNING AND DANGER SIGNS ........................1 COMPONENT SAFETY FEATURES ........................1 FUNCTIONAL SAFETY FEATURES: .........................
- Page 4 Model: 02A7868C0100 25 Ton Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
- Page 5 Model: 02A7868C0100 25 Ton Jack SAFETY INFORMATION (continued) SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of jack and threads on ram. Never put hands between the aircraft and the jack pad; as after aircraft has been lowered, struts may have hung up.
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Page 6: Installation
Model: 02A7868C0100 25 Ton Jack PACKAGING AND STORAGE (continued) STORAGE SPACE AND HANDLING FACILITIES: Minimum Closed Height: 67 5/8 in (172 cm) Mechanical Extension: 4 ½ in (11.43 cm) Hydraulic Extension: 59 9/16 in (125.7 cm) ... -
Page 7: Numerical Values
Model: 02A7868C0100 25 Ton Jack OPERATION OPERATING PARAMETERS: The user shall work in accordance with the Operator Manual. It is not allowed to work under the raised load until it is secured by suitable means, i.e. Ram Locknut. -
Page 8: Maintenance Schedule
Model: 02A7868C0100 25 Ton Jack 7.4.2 Jack Instructions (continued) WARNING! The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result in personal injury or death and/or damage to aircraft or equipment. To Lower Aircraft: Lower all jacks simultaneously. -
Page 9: Troubleshooting
TRONAIR, Inc. Telephone: (419) 866-6301 or 800-426-6301 1 Air Cargo Pkwy East Fax: (419) 867-0634 Swanton, Ohio 43558 USA E-mail: sales@tronair.com Website: www.tronair.com 12.0 IN-SERVICE SUPPORT Contact Tronair for technical services and information. 10/2012 | Rev. 04 Page | 6... - Page 10 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
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Page 11: Parts List
Model: 02A7868C0100 25 Ton Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description H-1009-01 Assembly, Handle TF-1043-06*25.0 Assembly, Hose Z-6167 Assembly Cylinder H-2889 Stop Nut HJ-557 Pad, Jack... - Page 12 Model: 02A7868C0100 25 Ton Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description G-1202-1055 Stopnut, ¼ - 28 Elastic G-1250-1050N Flatwasher, ¼ Narrow J-3415-01 Bracket, Air Pump Mounting Hose 3/8 Push-On 24”...
- Page 13 Model: 02A7868C0100 25 Ton Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description TR-1944-01 Cylinder, Machined R-2219-01 Cap, Bottom TR-1945 Bushing, Ram TR-1946 R-2220 Extension, Mechanical Plug, ⅜– 18 PTF Dryseal...
- Page 15 APPENDIX I Hydraulic Schematic...
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Page 17: Hydraulic Schematic
Hydraulic Schematic... - Page 19 APPENDIX II Haskel Air Pump Manufacturer Data...
- Page 47 APPENDIX III HC-1961 Hand Pump Parts List...
- Page 49 Model: HC-1961 3250 psi Hand Pump Parts List With Illustrations 05/2005 – Rev. OR Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
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Page 51: Installation Instructions
3250 psi Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur. - Page 52 HC-1961 3250 psi Hand Pump Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description 518-000 Screw, Socket Head Cap Not Sold Separately Pump Body H-2606 Assembly, Relief Screw 506-000 Flange Half H-1009-01 Handle...
- Page 53 APPENDIX IV Declaration of Conformity...
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Page 55: Declaration Of Conformity
DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jack 02A7868C0100 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc. - Page 57 APPENDIX V Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
- Page 71 APPENDIX VI Maintenance Schedule...
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