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OPERATION & SERVICE MANUAL
Model: 02A7889C0100
25 Ton Jack
08/2023 - Rev. 07
For Spare Parts, Operations & Service Manuals or Service Needs
Scan the QR code or visit Tronair.com/aftermarket
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com
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Summary of Contents for Tronair 02A7889C0100
- Page 1 Model: 02A7889C0100 25 Ton Jack 08/2023 - Rev. 07 For Spare Parts, Operations & Service Manuals or Service Needs Scan the QR code or visit Tronair.com/aftermarket Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
- Page 2 REVISION DATE TEXT AFFECTED 01/2010 Original Release 11/2010 Modified Figure 6.3 Operator Controls, Figure in 9.2.1 Check/Set Bubble Level and modified Parts List 02/2011 Modified 5.2 Pre-Use Checks, 5.4 Inspection and Test Procedures, Illustrations and Parts Lists 05/2012 Modified Parts List 10/2012 Modified Parts List 10/2013...
- Page 3 Model: 02A7889C0100 25 Ton Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION..............................1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURER .............................. 1 SAFETY INFORMATION ..............................1 USAGE AND SAFETY INFORMATION ......................1 WARNING AND DANGER SIGNS ........................1 COMPONENT SAFETY FEATURES ........................
- Page 4 Model: 02A7889C0100 25 Ton Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
- Page 5 Model: 02A7889C0100 25 Ton Jack NECESSARY PERSONAL PROTECTIVE EQUIPMENT CAUTION! Always wear safety glasses. SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of jack and threads on ram.
- Page 6 Model: 02A7889C0100 25 Ton Jack ASSEMBLY This product is typically shipped completely assembled and tested and requires no further assembly before operation; however, there may be instances where the jack is shipped partially dis-assembled. In this case follow the General Instructions guidelines for re-assembly. The following sections also apply when servicing the unit.
- Page 7 Model: 02A7889C0100 25 Ton Jack OPERATION OPERATING PARAMETERS • The user shall work in accordance with the Operator Manual. • It is not allowed to work under the raised load until it is secured by suitable means, i.e. Ram Locknut.
- Page 8 Model: 02A7889C0100 25 Ton Jack OPERATING INSTRUCTIONS The user should be familiar with the following statements prior to using the jack(s): CAUTION! Never put hands between the aircraft and the jack pad; as after aircraft has been lowered, struts may have hung up.
- Page 9 Model: 02A7889C0100 25 Ton Jack PACKAGING AND STORAGE PACKAGING REQUIREMENTS Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment. HANDLING Jacks can be rolled by hand on its casters. STRAPPING Jacks can be strapped down by suitable means to prevent unwanted movement during shipment.
- Page 10 Model: 02A7889C0100 25 Ton Jack TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Remove piston and pump body. Inspect for Fluid leakage at pump piston Damaged backup ring, o-ring, piston or damage. Replace defective part(s). Replace or pump body pump body removed o-ring and backup ring Damaged o-ring, backup ring or inner Remove ram(s) as a unit from cylinder.
- Page 11 Jacks shall be maintained and repaired in accordance with the manufacturer’s instructions. Such maintenance and repair shall be carried out by qualified persons. • No modifications shall be carried out without prior written approval by Tronair. 10.2 MAINTENANCE SCHEDULE Check Fluid Level ..............Each Use Lubricate Casters ..............
- Page 12 25 Ton Jack 10.4 JACK FUNCTION LOAD TEST Note: Tronair recommends load testing annually or as local directives apply Take all necessary precautions to prevent injury. Always jack against a load and never against the jack itself. Set up tripod jack for test as shown.
- Page 13 If warranty coverage is approved, either replacement parts will be sent or the product will have to be returned to Tronair for repairs. If the product is to be returned, a Return Material Authorization (RMA) number will be issued for reference purposes on any shipping documents.
- Page 14 Model: 02A7889C0100 25 Ton Jack Parts List When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit. 08/2023 | Rev. 07 Page | 11...
- Page 15 Model: 02A7889C0100 25 Ton Jack Parts List When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit. Item Part Number Description H-1009-01 ASSEMBLY, HANDLE Z-4252-01 RESERVOIR HC-2338 GAUGE, LIQUID LEVEL H-1045 BREATHER Z-7141 ASSEMBLY, CYLINDER H-3260...
- Page 16 Model: 02A7889C0100 25 Ton Jack Parts List When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit. Item Part Number Description G-1202-1055 STOPNUT, ¼ - 28 ELASTIC G-1250-1050N FLATWASHER, ¼ NARROW J-3415-01 BRACKET, AIR PUMP MOUNTING HOSE 3/8 PUSH-ON 24”...
- Page 17 Model: 02A7889C0100 25 Ton Jack Parts List When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit. Item Part Number Description R-2219-01 CAP, BOTTOM HC-2000-251 O-RING, BOTTOM CAP, SERIES 2 HC-2023-251 BACKUP, BOTTOM CAP O-RING TR-2094-01...
- Page 19 APPENDIX I Hydraulic Schematic...
- Page 21 Hydraulic Schematic...
- Page 23 APPENDIX II Haskel Air Pump Manufacturer Data Drawing 28550...
- Page 51 APPENDIX III HC-1961 Hand Pump Parts List...
- Page 53 Model: HC-1961 3250 psi Hand Pump Parts List With Illustrations 05/2005 – Rev. OR Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
- Page 55 3250 psi Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
- Page 56 HC-1961 3250 psi Hand Pump Parts List Illustrations WARNING! Item 10 (H-2606) is a preset relief valve. Do Not disassemble this valve. Replacement parts are available as a preset relief valve assembly 05/2005 | Rev. OR Page | 2...
- Page 57 APPENDIX IV Declaration of Conformity...
- Page 59 DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jack 02A7889C0100 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the manufacturer: Quality Assurance Representative Tronair, Inc.
- Page 61 APPENDIX V Safety Data Sheet (SDS) Hydraulic Fluid...
- Page 75 APPENDIX VI Maintenance Schedule...
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