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Summary of Contents for Tronair 02A7850C0100
- Page 1 OPERATION & SERVICE MANUAL Model: 02A7850C0100 60 Ton (54.4 Metric) Tripod Jack with Air Pump 12/2009 Rev. 01 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
- Page 2 REVISION DATE TEXT AFFECTED 12/2009 Original release...
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Page 3: Table Of Contents
Model: 02A7850C0100 60 Ton Tripod Jack with Air Pump TABLE OF CONTENTS PAGE PRODUCT INFORMATION ............................1 USAGE ................................1 LIST OF DRAWINGS ............................1 SAFETY INFORMATION ............................... 1 ALARM AND WARNING SYSTEMS ........................1 WARNING AND DANGER SIGNS ........................1 COMPONENT SAFETY FEATURES ........................ -
Page 4: Product Information
60 Ton Tripod Jack with Air Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur. -
Page 5: Safety Guidelines
Model: 02A7850C0100 60 Ton Tripod Jack with Air Pump SAFETY INFORMATION (continued) SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of jack and threads on ram. -
Page 6: Packaging And Storage
Model: 02A7850C0100 60 Ton Tripod Jack with Air Pump PACKAGING AND STORAGE PACKAGING REQUIREMENTS Jacks are to be packaged as required to prevent damage to legs or hydraulic equipment during shipment. HANDLING Jacks can be rolled by hand on its casters. -
Page 7: Assembly
Model: 02A7850C0100 60 Ton Tripod Jack with Air Pump ASSEMBLY This product is shipped completely assembled and tested and requires no further assembly before operation. The following sections apply when servicing the unit. GENERAL INSTRUCTIONS This product should be assembled and/or repaired using good workmanship practices and proper tools. Bolts and elastic stopnuts should be tightened to a torque not to exceed industry standards for Grade '5' bolts. -
Page 8: Operation
Model: 02A7850C0100 60 Ton Tripod Jack with Air Pump OPERATION OPERATING PARAMETERS The user shall work in accordance with the Operator Manual It is not allowed to work under the raised load until it is secured by suitable means, i.e. Ram Locknut ... -
Page 9: Jack Instructions
Model: 02A7850C0100 60 Ton Tripod Jack with Air Pump OPERATING INSTRUCTIONS (continued) 7.4.2 Jack Instructions To Raise Aircraft: Place jack on a hard, level surface. Hydraulic ram must be completely retracted before operating the jack. Raise mechanical extension as close to aircraft jack pad as possible. -
Page 10: Maintenance
Model: 02A7850C0100 60 Ton Tripod Jack with Air Pump MAINTENANCE GENERAL All maintenance and/or repair work should be done using good workmanship practices and proper tools. The work area should be clean and free of dirt. When O-rings and backup rings are removed, every effort should be made to avoid the contact of tools with the critical surfaces of parts. -
Page 11: Seal Replacement
Model: 02A7850C0100 60 Ton Tripod Jack with Air Pump MAINTENANCE (continued) SEAL REPLACEMENT Reference Figures 1-3 FIGURE 2 View A from Figure 1 FIGURE 3 View B from Figure 1 FIGURE 1 9.4.1 Pump the ram out until it is fully extended. Firmly support the ram and remove the retainer bushing. Use a spanner wrench (see 9.4.3 Optional Tools) or equivalent. -
Page 12: Cylinder
The cylinder fitting O-rings are provided in the K-3179 Seal Replacement Kit. Use these only if necessary. To remove cylinder and replace the O-rings, Tool Kit K-3180 must be used (see 9.4.3 Optional Tools). Kit number K-3180 is available from Tronair and Tronair Distributors only. To Remove Cylinder: Remove ram assembly as described in Figure 2. -
Page 13: Removing And Servicing Tandem Hand Pump
9.4.4 Removing and Servicing Tandem Hand Pump If pump is found faulty, call Tronair for replacement or repair pump per Appendix I HC-2470 Hand Pump Parts List. Lower jack until it is completely retracted. NOTE: Jack must be fully retracted before any hoses are removed to prevent major fluid spills. -
Page 14: Trouble Shooting
Model: 02A7850C0100 60 Ton Tripod Jack with Air Pump 10.0 TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Remove piston and pump body. Inspect Fluid leakage at pump piston or Damaged backup ring, o-ring, piston or pump for damage. Replace defective part(s). -
Page 15: Provision Of Spares
GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the... -
Page 16: Parts List
Model: 02A7850C0100 60 Ton Tripod Jack with Air Pump Parts List When ordering replacement parts/kits, please specify Model, Serial Number & color (if applicable) of your product. Reference Illustrations on following pages. Item Part Number Description Z-3030-01 Weldment, Solid Leg... - Page 17 Model: 02A7850C0100 60 Ton Tripod Jack with Air Pump Parts List When ordering replacement parts/kits, please specify Model, Serial Number & color (if applicable) of your product. Reference Illustrations on following pages. Item Part Number Description 28 K-3176 Kit, Ram Replacement; consists of:...
- Page 18 Model: 02A7850C0100 60 Ton Tripod Jack with Air Pump Parts List Illustrations 12/2009 | Rev. 01 Page | 15...
- Page 19 Model: 02A7850C0100 60 Ton Tripod Jack with Air Pump Parts List Illustrations From 9.4 Seal Replacement - Figure 1 VIEW A From 9.4 Seal Replacement - Figure 1 VIEW B 12/2009 | Rev. 01 Page | 16...
- Page 21 APPENDIX I Hydraulic Schematic...
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Page 23: Hydraulic Schematic
Hydraulic Schematic... - Page 25 APPENDIX II Haskel Air Pump Manufacturer Data...
- Page 29 APPENDIX III HC-2470 Hand Pump Parts List...
- Page 31 Parts List With Illustrations 12/2009 – Rev. 01 ** When ordering Replacement Parts/Kits, please specify Model, Color and Serial Number of your Unit.** Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558...
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Page 33: Parts List
Model: HC-2470 Tandem Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur. - Page 34 Model: HC-2470 Tandem Hand Pump Parts List This pump is compatible with MIL-PRF-5606/MIL-PRF-83282 Hydraulic Fluids only. 12/2009 – Rev. 01 - 2 -...
- Page 35 Model: HC-2470 Tandem Hand Pump Parts List This pump is compatible with MIL-PRF-5606/MIL-PRF-83282 Hydraulic Fluids only. ITEM PART NUMBER DESCRIPTION 1 ..................Grip Handle ................2 2 ..................Handle ..................2 10 ..................Pivot ..................2 11 ..................Flange Half ................8 20 ..................
- Page 36 Model: HC-2470 Tandem Hand Pump PART NUMBER ITEM PUMP A PUMP B DESCRIPTION K-1777 Kit, Piston/Cylinder; consists of: ... 9 ..................Body, Valve ................2 ..12 ..................Piston ..................1 ..13 ..................Tube ..................1 ..35 ..................Retainer, Wiper ................ 1 K-1778 Kit, Piston/Cylinder;...
- Page 37 APPENDIX IV Declaration of Conformity...
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Page 39: Declaration Of Conformity
DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Axle Jack 02A7850C0100 Relevant provisions complied with by the machinery: 98/37/EEC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc. - Page 41 APPENDIX V Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
- Page 55 APPENDIX VI Maintenance Schedule...
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