Related Manuals for National Flooring Equipment 5000
Summary of Contents for National Flooring Equipment 5000
- Page 1 5000 RIDE-ON SCRAPER OPERATING & SERVICE MANUAL Read Manual Before Operating or Servicing Machine 403706 RevF...
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Page 3: Table Of Contents
Table of Contents Table of Contents ................................3 Features and Specifications ............................4 Safety ....................................5 General Rules For Safe Operation ........................5 Ride-On Scraper Safety Guidelines ........................6 Hydraulic Safety ..............................7 Components and Assembly ............................8 Charger Instructions .............................. 8 Machine Charging .............................. -
Page 4: Features And Specifications
(122 cm) (751 kg) (953 kg) Machine Variants Region Serial Number Input Voltage / Frequency Body Panels Domestic 5000-17XXXX 120V / 60 Hz Silver Vein (North America) 5000-11XXXX 230V / 50 Hz Silver Vein International 5000-15XXXX 230V / 50 Hz... -
Page 5: Safety
Read the manual carefully to learn equipment applications and limitations, as well as potential hazards associated with this type of equipment. Keep manual near machine at all times. If your manual is lost or damaged, contact National Flooring Equipment (NFE) for a replacement. Personal Maintenance &... -
Page 6: Ride-On Scraper Safety Guidelines
Safety RIDE-ON SCRAPER SAFETY GUIDELINES Scraping Charger Operation Do not drive machine along hills or uneven surfaces. Ensure proper use of charger. The weight of the machine may become distributed differently if on • Once connected and plugged into AC power, the LED will in- an uneven surface. -
Page 7: Hydraulic Safety
Safety HYDRAULIC SAFETY Maintaining a Safe Work Environment Establishing a safe work environment in and around your hydraulic equipment is extremely important. The easiest and most effective way to avoid problems is to make sure associates understand their equipment, know how to operate the machines safely, and recognize the dangers if handled carelessly. -
Page 8: Components And Assembly
Components and Assembly CHARGER INSTRUCTIONS See Ride-On Safety Guidelines for charger safety and instructions. Before making AC connections, refer to the requirements on the charger ID label. This battery charger must be grounded to reduce the risk of electric shock. Chargers are equipped with a grounding type plug. -
Page 9: Transport
Components and Assembly TRANSPORT • Secure machine with ratchet straps during transport. Proper securing straps need to be rated at least twice the weight of the machine. • Chock wheels to keep machine from rolling, but do not use them on their own. •... -
Page 10: Cutting Head And Blades
Components and Assembly Transport Wheels The front wheel assembly is included and very helpful when moving a machine around on a jobsite or loading a machine that is not on a pallet. It allows machine stability and safe transportation over most surfaces. It is quick and easy to attach or detach. Raise slide plate so the bottom of the slide plate is higher or even with the bottom of the guide channels, 6”-8”... - Page 11 Components and Assembly Swivel Head Blade Securing Bolt Cutting Head The swivel head keeps the blade in contact with the floor even when the floor is uneven. When using a flat blade, turning the head over 180° provides another sharp edge on the blade without having to replace the blade.
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Page 12: Foot Pegs
Components and Assembly Blade Setting • Proper blade size and placement, depending on material and sub-floor type, af- Bevel Up fects performance. • For better results during difficult removal applications use a smaller blade. • Start with a narrow blade, then increase blade size to optimize cutting pass. Nar- rower blades work easier than wider blades and usually clean the floor better. -
Page 13: Operation
Operation OPERATING CONTROLS Power On Button/Key (Figure 12) Never use the Power On button/key as a method for speed control. Speed control is achieved by the hydraulic valve only. Using the On/Off switch repeatedly will cause excessive wear and premature failure of electrical components. Hydraulic Levers (Figure 13) Domestic International... -
Page 14: Shut-Down Procedure
Operation SHUT-DOWN PROCEDURE The machine will stop when the operator is no longer seated, or when the emergency stop is engaged. Remove blade or drop cutting head to the floor when machine is not in use. SLIDE PLATE ADJUSTMENTS AND SETTINGS Dual Lift (Figure 17) FIG. -
Page 15: Application Setup
Operation APPLICATION SETUP Ceramic (Figure 20) The slide plate should be adjusted to a low setting 1” (2.5 cm) off the floor. Use a shank blade or a shank blade with a carbide tip. Wood Slide Plate 1” Off Floor The slide plate should be adjusted to a low setting 1”... -
Page 16: Ditching
Operation Concrete Tile Ditch 1’-2’ 2”-6” Blade should be bevel up when working over concrete. Pretty much anything over con- CROSS-ROOM DITCHING Strips Blade crete works. Try different setups to see which works best. If goods come up difficult, the slide plate should be at a low setting, 1”... - Page 17 THIS PAGE INTENTIONALLY LEFT BLANK 403706_5000_RevF...
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Page 18: Maintenance Schedule
Maintenance Schedule Interval After initial After initial Maintenance to be performed Daily 200 hrs 1000 hrs 2000 hrs 100 hrs 500 hrs Inspect extension cord for damage ● Check wheels, caster and wheel motors for build up; and clean ● Inspect all safety devices (e-stop, backup beeper, seat switch) ●... -
Page 19: Troubleshooting Guide
Troubleshooting Guide Problem Cause Solution Machine will not start. Seat safety switch is disengaged. Ensure operator is seated. Emergency stop (E-Stop) switch is disen- Twist E-Stop into the “POWER ON” position. gaged. Circuit breaker is in the OFF position. Verify circuit breaker is in “ON” position. 48 volt blue plugs are not connected. -
Page 20: Maintenance
Maintenance WARNING: ALWAYS DISCONNECT BATTERY BEFORE PERFORMING MAINTENANCE. DUAL SLIDE PLATE REMOVAL WARNING: ASSEMBLY IS VERY HEAVY. USE TEAM LIFT OR FORKLIFT TO LIFT. KEEP HANDS AND FEET OUT FROM UNDER THE ASSEMBLY. FAILURE TO DO SO COULD CAUSE SEVERE INJURY. Lower the slide plate to the floor and place a wood block under the assembly. -
Page 21: Change Hydraulic Cylinder
Maintenance CHANGE HYDRAULIC CYLINDER Disconnect machine from power. Disconnect cylinder lines. Have a container ready to catch oil from lines. Remove cylinder securing hexhead bolt from lower cutting head support. Remove clips and pin from cylinder and slide plate. Remove cylinder upper pin. Remove cylinder. -
Page 22: Change Rear Wheel
Maintenance CHANGE REAR WHEEL (FIG. 1) Jack machine up by pushing the cylinder lift forward to lower and adjust the angle of the cutting head to raise machine. Place blocks under forklift cups on the side of the machine that wheel is being changed. -
Page 23: Remove/Replace Foot Peg
Maintenance REMOVE/REPLACE FOOT PEG Insert a socket wrench into foot peg and secure bolt head. Remove nut. Remove bolt and foot peg. Replace foot peg before operating machine. Do not operate machine without foot pegs. CLEAN WHEEL MOTOR BUILD-UP Inspect the wheel motor and wheel motor hub for debris build-up (best accessed from back of machine). Remove any strands of carpet and use compressed air (not high pressure) to clean out dust or glue build-up. -
Page 24: Parts List And Diagrams
Parts List and Diagrams EXTERNAL CONTROL LEVER PARTS FOOT PEG PARTS SEAT PARTS WHEEL PARTS TOOLING ADJUSTMENT PARTS CASTER PARTS WEIGHT PARTS ITEM 5000-11XXXX 5000-17XXXX 5000-15XXXX DESCRIPTION QTY. 5000-20XXXX 400177 400177 400177 Oil (Bulk) 5110-405 5110-405 5110-405 Wheel, Rim & Tire 18”... - Page 25 Parts List and Diagrams REAR WHEEL ASSEMBLY ITEM PART NUMBER DESCRIPTION QTY. 400133 Motor, Wheel, Hydraulic, 10mm 73047 Key, Woodruff 5/16 x 1 73402 Nut, Nylock 1/2-13 5110-117 Wheel, Hub 73430 Nut, NyLock 1/2-20 5110-405 Wheel, Rim and Tire, 18" 5110-117-2 Hub Nut 401433...
- Page 26 Parts List and Diagrams SEAT ASSEMBLY PART# DESCRIPTION 1 5110-111 SEAT, RIDE-ON 2 400321 ARM RESTS, KIT FOR SEAT 3 402969 BOLT, TRILOBULAR, 5/16-18 X 1.25, FLANGED HEX HEAD (NOT SHOWN) 4 5110-207 SWITCH, SEAT 5 403137 HARNESS, SEAT, 2900 (NOT SHOWN) FOOT PEGS ITEM PART NUMBER...
- Page 27 Parts List and Diagrams BREATHER DIP STICK PART# DESCRIPTION 1 405291 BREATHER CAP, WITH SPLASH GUARD, 1/4 NPT 2 402989 PIPE, RELIEF VALVE, 2-1/2” 3 5110-234 COUPLER, RELIEF VALVE 4 70655 PIPE, MALE, 10” X 3/4” HOSE CLAMP ASSEMBLY PART# DESCRIPTION 1 5200-261-1A CLAMP...
- Page 28 Parts List and Diagrams SUCTION ASSEMBLY & FILTER PART# DESCRIPTION PART# DESCRIPTION 1 5700-77 ASSEMBLY, HOSE 10 5110-237 FILTER, SCREEN 2 5700-81 HOSE, SUCTION LINE 11 73310 SCREW, SHC, 5/16-18 X 7/8 3 5700-67 PLUG, TANK 12 73303 WASHER, SPLIT LOCK, 5/16 4 70653 FITTING, 90 DEGREE 13 5700-65...
- Page 29 Parts List and Diagrams GEAR PUMP ASSEMBLY PART# DESCRIPTION 1 70905-D5 PUMP, DOUBLE, MARZOCCHI 2 5200-1G GASKET, PUMP 3 72816 FITTING, ELBOW, 90 DEGREE, 3/8” 4 6280-118 FITTING, SUCTION HOSE TO PUMP 5 73263 WASHER, FLAT SEA ZINC 3/8 6 73204 WASHER, SPLIT LOCK 3/8 7 403626 SCREW, FERRY CAP, 3/8-16 X 3/4”, 12PT 2...
- Page 30 Parts List and Diagrams CONTROL LEVER (DUAL LIFT) ITEM ITEM ITEM PART NUMBER PART NUMBER DESCRIPTION DESCRIPTION QTY. QTY. PART NUMBER DESCRIPTION QTY. 402416 402416 Assembly, Valve Handle, Right Assembly, Valve Handle, Right 400034 Fitting, FF1231-06-08 73320 Bolt, Socket Head Cap 5/16-18x2 401797 401797 Bracket, Universal, Lever...
- Page 31 Parts List and Diagrams DUAL SLIDE PLATE ITEM PART NO. DESCRIPTION QTY. 400132 Bolt, Hex Head, 1/2-13 x 4, Grade 8 400296 Gasket, EPDM Foam 401429 Pin, Lower Cutting Head Support 401876 SSS, 3/8-24 x .25, Black Oxide 402423 Housing, Hydraulic Adjustment, Wldt 402432 Slide Plate, Hydraulic Adjustment, Wldt 402440...
- Page 32 Parts List and Diagrams ELECTRIC BOX & BATTERY CONNECTOR PART# DESCRIPTION PART# DESCRIPTION 1 5200-118-1A BOX, ELECTRICAL, ONLY 5 5700-90 RELAY, SOCKET 2 5200-118-9 CONTACTS, TERMINAL, SB175 SERIES 6 5700-91 RELAY 3 5700-106 BREAKER, CIRCUIT, 70 AMP 7 5700-104 SOLENOID 4 5200-127 TERMINAL, STRIP PARTS NOT SHOWN...
- Page 33 Parts List and Diagrams POWER CONTROLS (DOMESTIC) PART# DESCRIPTION 1 5700-103 SWITCH, START, ASSEMBLY 72451* CONTACT BLOCK, NO, 10A, SPRING CLAMP, ZB4 SERIES 72454 SWITCH, START 72456* COLLAR, MOUNTING, 22MM, ZB4 SERIES 1 2 5700-102 ASSEMBLY, E-STOP 72452* CONTACT BLOCK, NC, 10A, SPRING CLAMP, ZB4 SERIES 72453 SWITCH, 22MM, E-STOP, ZB4 SERIES...
- Page 34 Parts List and Diagrams BATTERIES ITEM NO. PART NUMBER DESCRIPTION QTY. 73224 Bolt, Flange 3/8-16x1/2 5700-62 Cover, Battery Hold Down 401674 Rod, Hold-down, Battery 5213-3 Battery, 200 Amp, 8V 5700-56 Spacer, Battery * 402996 HIDDEN FOR CLARITY LINE FILTER (INTERNATIONAL ONLY) ITEM NO.
- Page 35 Parts List and Diagrams CHARGER ASSEMBLY ITEM 5000-11XXXX 5000-17XXXX 5000-20XXXX DESCRIPTION QTY. 5000-15XXXX 73322 73322 73322 Nut, Hex, Nylon Insert, 5/16-18 403195 403195 Inlet, IEC C14, Flanged, 250V, 15A 74508 74508 Screw, Phillips Pan Head, 6-32x1/2 74518 74518 Nut, Keps, 6-32...
- Page 36 Parts List and Diagrams BACKUP BEEPER ASSEMBLY PART# DESCRIPTION 1 5200-116 BACK-UP BEEPER ASSEMBLY 2 73020 BOLT, WIZLOCK 1/4-20X5/8 HEADLIGHT ASSEMBLY ITEM PART NUMBER DESCRIPTION 403976 Switch, Rocker, SP, 14V, 16 A 404009 Shroud, Worklight, Rider, Low Profile 404041 Light, Work, 6"x2", Flush, 18W 404060 Screw, Button Head Cap, M5x0.8x10, Black Oxide 74631...
- Page 37 5 L311-2* LABEL, BATTERY 18 L33C INSTRUCTION MANUAL LABEL 6 L66* LARGE CAUTION LABEL 19 403783* LABEL, CE, 5000, 230V, 50HZ (5000-11XXXX, 7 L95F FLUID LEAK LABEL -15XXXX ONLY) 8 L106 PINCH POINT LABEL 20 404298* LABEL, CE, 5000, 110V, 50HZ (5000-20XXXX...
- Page 38 Wiring Diagrams MAIN WIRING DIAGRAM MOTOR 4-BLK 4-BLK 4-RED 16-BLK 4-RED 16-BLK BREAKER 10-BLK TO BATTERY WIRING 16-BLK CONTACTOR 16-BLK 4-RED 4-RED 16-RED 10-RED 16-BLK 16-BLK 16-RED 10-RED CHARGER 10-BLK WIRING 16-BLK 16-BLK HOUR 16-RED METER 16-BLK CHARGER 16-BLK WIRING TERMINAL 16-RED JUMPERS...
- Page 39 Wiring Diagrams SEAT WIRING DIAGRAM TO BODY WIRING MODULE 20-YEL 20-YEL 20-BLU 20-BLU 20-BLK 20-BLK 20-RED 20-RED 20-RED T-W36 T-W10 16-BRN 16-RED T-W30 TW-11 E-STOP START SWITCH 16-BLU 16-WHT T-W34 T-W35 SEAT SWITCH 16-BRN 16-BRN 16-RED T-F31 T-F32 T-W33 T-W36 LIGHT SWITCH P2 R2 18-RED...
- Page 40 Wiring Diagrams CHARGER WIRING DIAGRAM EXTENSION CORD 12-GRN MAINS 12-WHT POWER 12-BLK 10-WHT 10-RED TO MAIN 10-BLK 10-BLK Line WIRING FILTER CHARGER Load 20-WHT 16-BLK Thermal Probe 14-BLK 16-BRN 20-BRN 16-BLK Thermal Probe TO MAIN 14-WHT 16-BLU 20-GRN 16-YEL WIRING Lock In 14-GRN 16-GRN...
- Page 41 Wiring Diagrams BATTERIES WIRING DIAGRAM MAIN GND #1 BATT #4 BATT POST 4-BLK 4-BLK 4-BLK #2 BATT #5 BATT BATTERY BANK 4-BLK 4-BLK “A” #3 BATT #6 BATT 4-BLK MAIN PWR POST FRONT BATTERY LAYOUT 403706_5000_RevF...
- Page 44 9250 Xylon Avenue N • Minneapolis, MN 55445 • U.S.A. Toll-free 800-245-0267 • Phone 763-315-5300 • Fax 800-648-7124 • Fax 763-535-8255 Web Site: www.nationalequipmentdirect.com • E-Mail: info@nationalequipment.com...