Page 1 Original Operating Instructions Document no.: 150001049_01_us Status: 05/11/2019 RP701-20 Round Baler Comprima F 155 From machine no.: 1022623...
Page 2 Contact Mailing address Physical address Krone North America, Inc. Krone North America, Inc. P.O. Box 18880 3363 Miac Cove Memphis, TN 38181-0880 Memphis, TN 38118 Phone +1 901 842-6011 +1 901 842-6016 E-mail info@krone-northamerica.com Internet www.krone-northamerica.com Information for enquiries and orders...
Page 3: Table Of Contents
Contents Information on This Document.................... 9 Validity ............................ 9 Re-ordering .......................... 9 Applicable documents........................ 9 Target group of this document ..................... 9 How to use this document ...................... 9 1.5.1 Directories and references...................... 9 1.5.2 Information on direction ...................... 10 1.5.3 Term “machine”..........................
Page 4 Connecting the KRONE ISOBUS terminal (CCI 800, CCI 1200).......... 63 7.12 Connecting foreign ISOBUS terminal .................. 65 7.13 Connecting the camera to the KRONE ISOBUS terminal CCI 800 or CCI 1200 ....... 67 7.14 Connecting the road lighting ...................... 67 7.15 Mounting safety chain ........................
Page 5 KRONE Terminal DS 500 ....................... 107 11.1 Touchable display ........................ 107 11.2 Switching terminal on/off...................... 107 11.3 Design DS 500......................... 108 KRONE ISOBUS terminal (CCI 800, CCI 1200) .............. 110 12.1 Touchable display ........................ 110 12.2 Switching terminal on/off...................... 111 12.3 Design of display ........................ 112 12.4...
Page 6 Contents 15.1 Menu Structure ........................ 128 15.2 Recurring icons ........................ 129 15.3 Selecting a menu Level ...................... 130 15.4 Selecting a menu ........................ 130 15.5 Changing value ........................ 131 15.6 Changing mode ........................ 132 15.7 Tying in the menu level ...................... 132 15.8 Menu 1 “Number of net layers”...
Page 7 Contents 18.1.2 Maintenance – After the season .................... 179 18.1.3 Maintenance – once after 10 hours .................. 180 18.1.4 Maintenance – once after 50 hours .................. 180 18.1.5 Maintenance – Once after 500 round bales................ 180 18.1.6 Maintenance – every 10 hours, at least daily ................ 180 18.1.7 Maintenance –...
Page 8 Contents 20.1.3 Setting brake lever on the single axle .................. 245 20.1.4 Setting mechanical slack adjuster on the single axle .............. 246 20.1.5 Setting transmission linkage and brake lever on the tandem axle........... 247 20.2 Car jack contact points ...................... 250 Waste disposal........................
Page 9: Information On This Document
If this document has become unusable in whole or in part, you can order a replacement, quoting the document number on the cover sheet. The document can additionally be downloaded via KRONE MEDIA https://mediathek.krone.de/. Applicable documents To ensure that the machine is used safely and as intended, observe the following further applicable documents.
Page 10: Figures
Information on This Document How to use this document Examples: • Check all screws on the machine for firm attachment,refer to page 10. (INFORMATION: If you use this document in electronic form, you get to the link to the stated page by clicking with the mouse.) •...
Page 11 Information on This Document How to use this document Icon Explanation Icon Explanation Reference sign for part Position of a part (e.g. move from position I to position II) Dimensions (e. g. also W = width, Magnification of display detail H = height, L = length) Left side of machine Right side of machine...
Page 12: Conversion Table
Information on This Document How to use this document WARNING Eye damage caused by flying dirt particles When cleaning with compressed air, dirt particles are ejected at high speed and could get into the eyes. Therefore eyes could be hurt. „...
Page 13 Information on This Document How to use this document Size SI units (metric) Factor Inch-pound units Unit name Abbrevi- Unit name Abbrevi- ation ation Pressure Kilopascal 0.1450 Pounds per square inch Megapascal 145.0377 bar (non-SI) 14.5038 Torque Newtonmeter 0.7376 pound-foot or ft∙lbf foot-pound 8.8507...
Page 14: Safety
• Attachment of unauthorised or unapproved additional equipment • Use of spare parts which are not KRONE original spare parts • Stationary operation of the machine Unauthorised modifications to the machine may affect the properties of the machine or disrupt proper operation.
Page 15: Service Life Of The Machine
Safety Service life of the machine Service life of the machine • The service life of this machine depends on its proper operation and maintenance as well as the operating and harvesting conditions. • By heeding the instructions and information in these operating instructions, permanent operational readiness and a long service life of the machine can be achieved.
Page 16: Personnel Qualification Of The Technicians
Safety Basic safety instructions 2.4.3 Personnel qualification of the technicians If the work (assembly, conversion, modification, extension, repairs, retrofitting) is performed improperly on the machine, people may be seriously or fatally injured. To avoid accidents, everyone who performs work according to these instructions must meet the following minimum requirements: •...
Page 17: Jobs On The Machine
Safety Basic safety instructions 2.4.8 Jobs on the machine Passengers Passengers may be seriously injured by the machine or fall off the machine and run over. Ejected objects may strike and injure passengers. „ Never carry passengers on the machine. 2.4.9 Operational safety: Technically sound condition Operation is only allowed after proper start-up...
Page 18: Danger Zones
Safety Basic safety instructions Technical limit values If the technical limit values of the machine are not observed, the machine may be damaged. As a result, accidents may occur and people may be seriously or fatally injured. With regard to safety, it is especially important to observe the following technical limit values: •...
Page 19 Safety Basic safety instructions Danger zone universal shaft People may be caught, pulled in and seriously injured by the universal shaft. „ Observe operating instructions of universal shaft. „ Ensure sufficient overlap of section tube and universal shaft guards. „ Make sure that the universal shaft guards are mounted and that they are fully functional. „...
Page 20: Ensuring Functionality Of Safety Devices
Safety Basic safety instructions After the drives have been switched off, the following machine parts will trail: • Universal shaft • Drive chains • Pick-up • Cutting rotor • Tying unit • Bale formation conveyor „ „Shut down and safeguard the machine, refer to page 27.
Page 21: Safety Markings On The Machine
Safety Basic safety instructions 2.4.13 Safety markings on the machine Safety labels on the machine caution against dangers at danger areas and represent an important part of the safety equipment of the machine. Missing safety labels increase the risk of serious and fatal injuries.
Page 22: Parking The Machine Safely
Safety Basic safety instructions Dangers when operating the machine on slopes The machine may tilt when it is used on slopes. As a result, accidents may occur and people may be seriously injured or killed. „ Do not work and drive on a slope unless the ground of the slope is flat and the adhesion of the tyres to the ground is ensured.
Page 23 Safety Basic safety instructions In case of dry usage conditions, dust, impurities and crop residue may ignite on hot parts and the resulting fire may seriously injure or kill people. „ Check and clean the machine every day before using it for the first time. „...
Page 24: Sources Of Danger On The Machine
Safety Basic safety instructions 2.4.18 Sources of danger on the machine Noise may damage your health The noise development of the machine during operation may cause health damage such as hardness of hearing, deafness or tinnitus. When using the machine at high rotational speed, the noise level also increases.
Page 25: Dangers In Connection With Certain Activities: Working On The Machine
Safety Basic safety instructions Damaged hydraulic hoses Damaged hydraulic hoses may tear off, burst or cause oil leaks. As a result, the machine may be damaged and people may be seriously injured. „ Shut down and safeguard the machine, refer to page 27.
Page 26: Dangers In Connection With Certain Activities: Working On Wheels And Tyres
The fitting of wheels and tyres requires adequate knowledge and approved mounting tools. „ If there is a lack of knowledge, have the wheels and tyres fitted by the KRONE dealer or by a qualified tyre service.
Page 27: Behaviour In Dangerous Situations And In Case Of Accidents
Safety Safety routines 2.4.21 Behaviour in dangerous situations and in case of accidents Any measures not taken or incorrect measures in dangerous situations can make it difficult or impossible to rescue exposed persons. Due to the impeded conditions of rescue, the chances to help and heal injured people deteriorate.
Page 28: Carrying Out Oil Level Check And Oil And Filter Element Changes Safely
Safety Safety routines In order to safely support the machine or machine parts: „ To support, only use suitable and sufficiently dimensioned materials that do not break or yield. „ Bricks and hollow blocks are not suitable for safely supporting the machine and machine parts.
Page 29: Safety Labels On The Machine
Safety labels on the machine Every safety label is provided with an order number and can be ordered directly from the authorised KRONE dealer. Immediately replace missing, damaged and unrecognisable safety labels. When attaching safety labels, the contact surface on the machine must be clean and free of dirt, oil and grease to ensure optimum adhesion of the labels.
Page 30 Safety Safety labels on the machine Position and meaning of safety labels RPG000-104 Comprima F 155 Original Operating Instructions 150001049_01_en...
Page 31 Safety Safety labels on the machine 1. Order No. 27 002 054 0 (1x) CAUTION To avoid serious injury or death. • Read and understand operator´s manual before operating equipment. • Lower implement, stop tractor engine and remove key before leaving operator´s platform. •...
Page 32 Safety Safety labels on the machine 5. Order no. 942 057 0 (2x) WARNING! To avoid serious injury or death • Place safety lock valve in the locked position before entering area under the rear door. 6. Order no. 27 004 016 0 (2x) Warning Rotating augers can cut arms, hands and fingers.
Page 33 Safety Safety labels on the machine 11. Order no. 27 002 057 0 (6x) WARNING To avoid personal injury. Never put your hand into the danger area as parts may be moving. 12. Order no. 942 061 0 (2x) WARNING! Place valve in safety-locked position before entering area under the rear door when it is open.
Page 34 Safety Safety labels on the machine 17. Order no. 27 015 602 0 (1x) WARNING WARNING Risk of tipping! Risk of Tipping! Do not unhitch the baler with open tailgate. Do not unhitch the baler with open tailgate. The tailgate must only be operated if the baler is The tailgate must only be operated if the baler is correctly at- correctly attached to the...
Page 35: Safety Equipment
Safety Safety equipment Safety equipment RPG000-067 Pos. Designation Explanation Parking brake (country-specific) • The parking brake is used to secure the machine from unintentionally rolling away, refer page 76. • The additional safety cable applies the parking brake if the machine breaks away from the tractor while it is driving, refer to page 76.
Page 36: Smv Emblem
Safety Safety equipment Pos. Designation Explanation Overload protection universal • The overload protection guards the tractor and shaft the machine from load peaks, refer to page 38. Pick-up overload protection • The overload protection guards the tractor and the machine from load peaks, refer to page 38.
Page 37: Data Memory
Data memory Data memory A variety of electronic components of the machine contains data memories which save temporarily and permanently technical information on machine condition, events and errors. This technical information generally documents the condition of a part, module, system or of the environment: •...
Page 38: Machine Description
Pick-up drive To prevent an overload, there is a cam clutch on the pick-up drive. This cam clutch has been set at the factory and must not be adjusted without consulting your KRONE service partner. Comprima F 155 Original Operating Instructions 150001049_01_en...
Page 39: Identification Plate
Machine description Identification plate Identification plate INFORMATION The entire identification plate represents a legal document and should not be altered or rendered illegible! RPG000-007 The machine data are specified on a type plate (1). This is located on the right side of the machine in the storage compartment.
Page 40: Function Description Net And Chamber Film Wrapping
Machine description Function description net and chamber film wrapping Deflection shaft Wrapping material brake Spring of the wrapping material brake Tension lever Spreading bracket Feed rocker arm Spreading roller Plastic guide Retaining sheet Deflection roll on the cross tube Synthetic cloth Deflection tube on the cross tube Path of net Cross tube...
Page 41 Machine description Function description net and chamber film wrapping When tying is started, the feed rocker arm (16) guides the wrapping material (net or film) via the feed unit (13) onto the feed roller (12). The feed roller (12) guides the wrapping material (net or film) between the compression rollers (11) to the round bale and pulls it off the round bale.
Page 42: Technical Data
Technical data Technical data Dimensions Width (15.0/55-17, single axle) 2,620 mm Width (500/50-17, single axle) 2,650 mm Height (with standard tyres) 3,150 mm Length 4,700 mm Weights Total weight of the machine (single axle without brake) 3,900 kg Total weight of the machine (single axle with brake) 3,900 kg Total weight of the machine (tandem axle with brake) 4,600 kg...
Page 43: Consumables
Technical data Consumables Minimum requirements for the tractor Minimum oil quality Oil ISO VG 46 Delivery capacity hydraulics (min.) 30 L/min Delivery capacity hydraulics (max.) 60 L/min Electrical connections Electr. connection for road travel lighting (7-pole plug) 12 volts Electr. connection for operation (3-pole plug) 12 V (for "medium electronics"...
Page 44: Oils
If oils, which have different specifications, are mixed with each other, the machine may be damaged. „ Never mix oils, which have different specifications, with each other. „ Contact your KRONE service partner before using an oil with a different specification after changing the oil. Biodegradable consumables can be used on request.
Page 45: Initial Operation
1 Protective cap 8 Mounting material 2 Universal shaft 9 Can of spray paint 3 Ring spanner 10 Warning foil 4 Terminal (depending on version) 11 Test roll KRONE excellent, net for net wrapping Comprima F 155 Original Operating Instructions 150001049_01_en...
Page 46: Mounting Hose And Cable Support
Initial operation Mounting hose and cable support 5 Small parts 12 Universal shaft bracket 6 7-pole connection cable for road travel 13 Actuating lever for the reversing device lighting 7 Hose and cable support Mounting hose and cable support RPG000-010 ü...
Page 47: Adjusting The Drawbar Height
Initial operation Adjusting the drawbar height RP000-060 „ Checking and adjusting the tyre pressure, refer to page 189. Adjusting the drawbar height To ensure that the pick-up collects the crops evenly, the drawbar height of the machine must be adapted to the tractor used. The drawbar is set to an optimal height when the hitched machine is aligned horizontally or inclined slightly forward to the tractor.
Page 48 Initial operation Adjusting the drawbar height Adjusting the drawbar height RPG000-087 ü The machine is disconnected from the tractor and stands on the support jack. „ Loosen the screw connections (1) on the right and left sides of the drawbar until the drawbar (3) can be moved in the toothed disc connections (2).
Page 49: Universal Shaft
Initial operation Universal shaft Universal shaft 6.6.1 Adjusting the length of the universal shaft NOTICE Changing the tractor The machine could be damaged if the universal shaft length is not checked when changing the tractor. „ In order to avoid damage to the machine, check universal shaft length every time the tractor is changed and correct it, if necessary, refer to page 49.
Page 50: Mounting Protective Cap Of Universal Shaft
Initial operation Universal shaft 6.6.2 Mounting protective cap of universal shaft RPG000-109 ü The machine is shut down and safeguarded, refer to page 27. „ Take the protective cap (1) out of the storage compartment. „ Remove the screws (3) and washers (2) pre-assembled on the machine. „...
Page 51: Mounting The Universal Shaft On The Machine
Initial operation Removing the tensioning device 6.6.4 Mounting the universal shaft on the machine RP000-281 ü The machine is shut down and safeguarded, refer to page 27. ü The protective cap is mounted, refer to page 50. „ Remove the screw connection (2) from the universal shaft (1). RPG000-179 „...
Page 52 Initial operation Removing the tensioning device RPG000-057 To remove the tensioning device, carry out the following steps on the right and left sides of the machine in the same way: „ Remove the bolt (1). WARNING! Risk of injury due to tensioning rocker and tensioning device under pressure! While removing the tensioning device, keep people away from the danger zone of the spring.
Page 53: Commissioning
Commissioning Connecting machine to tractor Commissioning WARNING Risk of injury due to non-observance of relevant safety notices If the relevant safety notices are not observed, persons may get seriously injured or killed. „ To avoid accidents, the basic safety instructions must be read and observed, refer to page 15.
Page 54: Mounting The Universal Shaft On The Tractor
Commissioning Mounting the universal shaft on the tractor For version with "Drawbar eye" WARNING! Increased risk of injury! Ensure that there is no one between the tractor and the machine while connecting the machine (especially while driving the tractor backwards). „ Reverse the tractor onto the drawbar until the drawbar eye of the machine has been inserted into the hitching device of the tractor.
Page 55: Connecting Hydraulic Hoses
Commissioning Connecting hydraulic hoses RPG000-096 „ Push the universal shaft (1) onto the tractor PTO shaft. RP000-234 „ On the machine side hook the safety chain (2) into the eye (3) on the protective cap (1). Connecting hydraulic hoses WARNING Risk of injury from escaping hydraulic oil The hydraulic system operates at very high pressure.
Page 56: Connecting Hydraulic Brake (Export)
Commissioning Connecting hydraulic brake (export) RPG000-117 To connect the hydraulic hoses (1) correctly, the hydraulic hoses (1) are marked with numbers. Hydraulic hoses (1) for connection to a single-acting control unit are marked with a number and the plus sign, e.g. (1+). Additional explanations, e.g. the meaning of the coloured caps, can be found on the label (2) on the machine.
Page 57: Coupling The Hydraulic Auxiliary Brake
Commissioning Coupling the hydraulic auxiliary brake Coupling the hydraulic auxiliary brake For "hydraulic auxiliary brake" version For certain operating conditions it is advisable to install a hydraulic auxiliary brake to machines which normally do not require a separate brake for road transport. For this an additional single-action control valve is required.
Page 58: Adjusting Drawbar Eye
„ Rotate the drawbar eye into the desired position (I) or (II) and use the screw connection (2) to mount it on the drawbar (1). „ Ensure that the toothed disc connections mesh. Connecting the KRONE ALPHA operation unit For “medium electronics” version NOTICE Short circuit caused by impurities and moisture in the plug connection The machine may be damaged by a short circuit.
Page 59: Connecting Krone Terminal Ds 500
Commissioning Connecting KRONE terminal DS 500 ð The operation unit (1) is fixed to the support (4) by the magnetic plate (5). Connecting the operation unit (1) „ Connect the 12V power supply cable to the 3-pin socket on the tractor and machine.
Page 60 Commissioning Connecting KRONE terminal DS 500 Tractors with integrated ISOBUS system EQ003-251 ü The machine is shut down and safeguarded, refer to page 27. ü The machine is shut down and safeguarded, refer to chapter Safety “Shutting down and safeguarding the machine” in the operating instructions of the machine.
Page 61: Connecting Krone Beta Ii Terminal
ü The machine is shut down and safeguarded, refer to chapter Safety “Shutting down and safeguarding the machine” in the operating instructions of the machine. ü The accessories kit B290 “KRONE tractor retrofitting” is mounted. Connection terminal to tractor „ Connect the 9-pin plug (2) of the cable (1) to the 9-pin socket (3) (In-cab).
Page 62 ü The machine is shut down and safeguarded, see chapter Safety, "Shutting down and safeguarding the machine". ü The accessories kit B290 “KRONE tractor retrofitting” is mounted. Connection terminal to tractor „ Connect the 9-pin plug (1) of the terminal to the 9-pin socket (2) (In-cab).
Page 63: Connecting The Krone Isobus Terminal (Cci 800, Cci 1200)
Commissioning Connecting the KRONE ISOBUS terminal (CCI 800, CCI 1200) 7.11 Tractors with integrated ISOBUS system EQ003-120 ü The machine is shut down and safeguarded, refer to page 27. Connection terminal to tractor „ Connect the 9-pin plug (1) of the terminal to the 9-pin socket (2) (In-cab).
Page 64 Commissioning 7.11 Connecting the KRONE ISOBUS terminal (CCI 800, CCI 1200) Tractors with integrated ISOBUS system CCI 1200 CCI 800 EQ001-173 ü The machine is shut down and safeguarded, refer to page 27. Connection terminal to tractor „ Connect the 12-pin plug (2) of the cable (3) to the 12-pin socket (1) of the terminal.
Page 65: Connecting Foreign Isobus Terminal
ü The machine is shut down and safeguarded, refer to page 27. ü The accessories kit B290 “KRONE tractor retrofitting” is mounted. Connection terminal to tractor „ Connect the 12-pin plug (2) of the cable (3) to the 12-pin socket (1) of the terminal.
Page 66 Commissioning 7.12 Connecting foreign ISOBUS terminal INFORMATION To mount the terminal in the tractor cabin, observe the provided operating instructions of terminal. EQ001-146 ü The machine is shut down and safeguarded, refer to page 27. Connection tractor to machine „ Connect the 9-pole plug (5) of the cable (2) to the 9-pole ISOBUS socket (1) of the tractor. „...
Page 67: Connecting The Camera To The Krone Isobus Terminal Cci 800 Or Cci 1200
CCI 800 CCI 1200 EQ000-212 „ Insert the plug (4) on the camera (2) cable (3) into the connection C (1) of the KRONE ISOBUS terminal CCI 800 or CCI 1200 . „ To connect the plug (4) correctly, ensure that it is aligned with the marked points (5). 7.14...
Page 68: Mounting Safety Chain
Commissioning 7.15 Mounting safety chain The road travel lighting is connected by means of the enclosed 7-pin lighting cable (2). ü The machine is shut down and safeguarded, refer to page 27. „ Connect the 7-pin plug of the lighting cable (2) to the 7-pin socket (1) of the machine. „...
Page 69: Operation
Operation Preparation before baling Operation WARNING Risk of injury due to non-observance of relevant safety notices If the relevant safety notices are not observed, persons may get seriously injured or killed. „ To avoid accidents, the basic safety instructions must be read and observed, refer to page 15.
Page 70 Operation Filling the bale chamber NOTICE Risk of damage to the bale formation conveyor due to barrel-shaped round bales Distorted and compacted round bales may damage the bale formation conveyor. Also, proper silage production cannot be guaranteed. „ Only bale evenly shaped and compressed round bales. „...
Page 71: Improving Bale Chamber Filling
„ To largely prevent short, brittle straw from falling out of the bale chamber when driving from one swath to the next swath, switch off the PTO shaft in the meantime. Driving speed KRONE recommends a driving speed of 5-12 km/h The driving speed during the work must be adapted to the following conditions: •...
Page 72: Mounting Additional Deflector Sheets In The Tailgate
Operation Improving bale chamber filling KRONE component Order number Driver guide rails 20 461 612 * Fixing material 00 904 025 * ü The tailgate is opened and secured, refer to page 75. ü The machine is shut down and safeguarded, refer to page 27. „ Mount the 6 driver guide rails (1) on the starter roller (2).
Page 73: Completing The Baling Process, Starting Tying Cycle And Ejecting Round Bales
Operation Completing the baling process, starting tying cycle and ejecting round bales Completing the baling process, starting tying cycle and ejecting round bales „ Read off the status of the bale chamber filling on the terminal, refer to page 117. „ Stop the tractor. „...
Page 74 Operation Operating the support jack Moving the support jack into transport position „ Turn the crank handle (1) several revolutions clockwise until the support plate (3) is relieved. WARNING! Crush hazard due to the support jack! Keep hands and feet out of the danger zone of the support jack.
Page 75: Using The Stop Cock Of The Tailgate
Operation Using the stop cock of the tailgate Moving support jack into transport position RP000-116 „ Actuate the double-acting control unit (green, 5+) until the support jack (3) has been retracted. „ Turn the bolt (1) by 90° to the right so that the locking pin (2) is no longer locked. „...
Page 76: Releasing/Applying The Parking Brake
Operation Releasing/applying the parking brake Opening the stop cock „ Raise the stop cock (1) and move it to position (I). Æ The tailgate can be closed. Closing the stop cock „ Raise the stop cock (1) and move it to position (II). Æ...
Page 77: Fitting Wheel Chocks
Operation Fitting wheel chocks The safety cable (1) applies the parking brake (3) if the machine breaks away from the tractor while it is driving. „ To attach the safety cable (1) to the machine, attach the safety cable (1) to the parking brake (3). To do this, pull the safety cable (1) through the smaller loop of the safety cable (1) and through the ring (2).
Page 78: Removing/Mounting The Safety Device Which Prevents Unauthorised Use
Operation Removing/mounting the safety device which prevents unauthorised use Removing/mounting the safety device which prevents unauthorised The safety device is used to prevent unauthorised use when the machine has been switched off. ü The machine has been parked, refer to page 157.
Page 79: Operating The Bale Counter
Operation Operating the bale counter 8.11 Position Brake force Full load (1/1) (II) Half load (1/2) (III) switched off (0) „ Turn the brake force regulator (1) in the direction of the arrow to the required position. 8.11 Operating the bale counter For “medium electronics”...
Page 80: Setting The Pick-Up Working Height
Operation 8.12 Pick-up ð The key switches to „ To lift the pick-up into the transport position, actuate the control unit on the tractor (yellow, 3+). 8.12.2 Setting the pick-up working height RPG000-151 The working height of the pick-up (3) must be set so that the distance between the tines and the ground is approx.
Page 81: Adjusting The Bearing Pressure Relief For The Pick-Up
To be able to negotiate uneven ground better, the pick-up is relieved on both sides of the machine with the aid of a spring (3). The spring (3) can be set on the ring screw (2). KRONE recommends the following setting: • Dimension X (left side of machine): 150 mm •...
Page 82: Setting The Crop Press Roller Unit
Operation 8.13 Crop press roller unit 8.13.1 Setting the crop press roller unit RPG000-110 The crop press roller unit (3) regulates the crops at the intake via the pick-up. As a result, the crops are picked up in a controlled manner. The height of the crop press roller unit (3) must be set so that the operating crop press roller (2) continuously touches the swath.
Page 83: Removing/Mounting The Baffle Sheet On The Crop Press Roller Unit
Operation Crop press roller unit 8.13 Moving the baffle sheet (1) from position (I) to position (II) Make the following setting on the right and left sides of the machine in the same way: „ To remove the bracket (2): • pull out the linch pin (3), •...
Page 84: Lifting/Lowering The Feeder Rotor Floor
Also observe the information on the package provided by the tying material manufacturer. INFORMATION For trouble-free use in the field, KRONE recommends one of the "KRONE excellent" nets, see label on the machine with the number 27 016 326 *. Comprima F 155...
Page 85 Operation Net wrapping 8.15 RPG000-016 ü The machine is shut down and safeguarded, refer to page 27. „ Raise the lever (4). „ Swivel the roll holder (6) and brake disc (1) forwards. „ Remove the brake disc (1). „ Take a new net roll out of the package. Ensure that the beginning of the net roll faces towards the machine and can be pulled out from above.
Page 86: Insert Net
Operation 8.15 Net wrapping 8.15.2 Insert net WARNING Risk of injury due to sharp blades at the cutting unit of the tying unit You may injure your fingers and hands when inserting the wrapping and tying material or working in the range of the cutting unit of the tying unit. „...
Page 87: Net And Chamber Film Wrapping
INFORMATION For trouble-free use in the field, KRONE recommends one of the "KRONE excellent" nets or films, see label on the machine with the number 27 018 640 *. ü The machine is shut down and safeguarded, refer to page 27.
Page 88: Inserting The Net Or Film
Operation 8.16 Net and chamber film wrapping „ Actuate the wrapping material brake lever (3) so that the roll holder (6) engages with the wrapping material brake. „ When swivelling in the roll holder, ensure that the tension lever (5) is under the net or film roll (9).
Page 89 Operation Net and chamber film wrapping 8.16 RPG000-183 ü Net or chamber film wrapping has been selected on the terminal, refer to page 138. „ Move the feed rocker arm (3) on the terminal in the feed position direction of arrow until there is a distance of approx.
Page 90: Notes On Operation
If possible, for initial operation, use a complete net roll first and tie the round bales with net. This way provides for previous removal of any sharp edges or paint residues. • KRONE recommends not to use chamber film wrapping for straw bales. There is a risk of condensation forming, resulting in mould. •...
Page 91: Checking The Tension Of The Inserted Film
8.16 8.16.4 Checking the tension of the inserted film The round bale must be tied with the appropriate film tension. KRONE recommends a pre- tension of 5-15%. You can check whether this pre-tension of 5-15% has been obtained as follows.
Page 92: Using The Bale Ejector
After the round bale has been laid down, the bale chamber is closed and whilst new crops are being taken in, the bale ejector must be positioned again on the axis. „ Have the setting of the bale ejector be checked by a KRONE service partner. 8.18 Removing crop blockages 8.18.1...
Page 93: Crop Blockage Under Feed Rotor
Operation Operating the reversing device with crop blockages 8.19 8.18.3 Crop blockage under feed rotor To remove the accumulated crops from under the feed rotor, proceed as follows: „ Switch off the PTO shaft. „ Reverse. „ Ensure that the tractor is in straight alignment with the machine. „...
Page 94: Operating The Central Chain Lubrication System
Operation 8.20 Operating the central chain lubrication system RP000-290 „ Switch off the PTO shaft and the tractor engine. „ Remove the ignition key and take it with you. „ Move the cover (1) to the side. „ Remove the actuating lever (2) from the storage compartment and attach to the drive shaft for the pick-up (3) on the right-hand side of the machine.
Page 95 Operation Operating the central chain lubrication system 8.20 The central chain lubrication system is located on the left side of the machine behind the front side hood. The rails with the dosing units (1) and (4) are located on the right and left sides of the machine.
Page 96 Operation 8.20 Operating the central chain lubrication system Pos. Designation Bale formation conveyor drive Bale formation conveyor drive Roller drive feed roller Pick-up/auger conveyor Setting oil quantity „ Loosen the screws (6). „ Turn the eccentric cam (5) until the arrow is on the required oil quantity. „...
Page 97: Krone Alpha Operation Unit
KRONE ALPHA operation unit KRONE ALPHA operation unit For “medium electronics” version NOTICE Penetration of water in the operation unit could lead to malfunction. As a result, the machine can no longer be operated safely. „ Protect the operation unit from water.
Page 98: Overview
KRONE ALPHA operation unit Overview Overview EQ000-092 Pos. Icon Explanation Warning lights, filling on left / right Bar graph display Lower set values Increase set values Set tying version Set twine tying Select automatic mode Select manual mode Not assigned...
Page 99: Switching The Operation Unit On/Off
Start tying process (in manual mode) Switching on/off Switching the operation unit on/off „ To switch on the KRONE Alpha operation unit, press the key. Æ If the voltage supply is correct, a short self-test of the operation unit is performed: All warning lights light up briefly and an acoustic signal sounds.
Page 100: Setting The Net Layers
KRONE ALPHA operation unit Setting the net layers INFORMATION The tying process can be started at any time by pressing the key. Setting the net layers EQ000-093 „ To increase the number of net layers, press the key. „ To reduce the number of net layers, press the key.
Page 101: Digital Sensor Test
KRONE ALPHA operation unit Digital sensor test ð The warning lamp for type of wrapping “Net” lights up. „ To increase the automatic blocking time press the key. „ To reduce the automatic blocking time press the key. „ To save the automatic blocking time, press the key.
Page 102: Analogue Sensor Test
KRONE ALPHA operation unit Analogue sensor test Bar graph display LED Sensor free free free Speed sensor Baling pressure left Baling pressure right Net length INFORMATION Press the key for the digital sensor test or the key for the analogue sensor test to switch between the analogue and digital sensor test.
Page 103: Display Filling
KRONE ALPHA operation unit Display filling 9.10 9.10 Display filling EQ000-099 During filling of the bale chamber the desired baling pressure is reached if the 2 warning lights (1) for the left and right side light up. An acoustic signal also sounds.
Page 104: Krone Beta Ii Terminal
ISOBUS Shortcut Button not available EQG000-022 The KRONE Beta II terminal does not feature an ISOBUS shortcut button. Icon (1) is shown on the display. The ISOBUS shortcut button is not available to switch off machine functions. Comprima F 155...
Page 105 KRONE Beta II terminal Switching terminal on/off 10.2 10.2 Switching terminal on/off EQ001-029 „ Before switching on the terminal for the first time, check that the connections are correct and tight. Switching on „ Move the toggle switch (1) from position I to position II.
Page 106 KRONE Beta II terminal 10.3 Design of display 10.3 Design of display EQ001-033 The display of the terminal is divided up into the following sections: Status line (1) The status line (1) indicates current states of the machine (depending on how it is equipped), refer to page 115.
Page 107: Switching Terminal On/Off
KRONE Terminal DS 500 Touchable display 11.1 KRONE Terminal DS 500 NOTICE Penetration of water in the terminal could lead to malfunction. As a result, the machine can no longer be operated safely. „ Protect the terminal from water. „ If the machine is not used for an extended period of time (for example in winter), the terminal must be stored in a dry place.
Page 108: Design Ds 500
11.3 Design DS 500 11.3 Design DS 500 EQG003-110 The KRONE machine application is divided into the following areas: Status line (1) The status line (1) indicates current states of the machine (depending on how it is equipped), refer to page 115.
Page 109 KRONE Terminal DS 500 Design DS 500 11.3 Icon Designation Explanation Main menu Open the main menu. Swap key Switch between the main menu and the working screen. With more than one machine mask, the views switches to the next one.
Page 110: Krone Isobus Terminal (Cci 800, Cci 1200)
KRONE machines, which have ISOBUS equipment, are coordinated with this system. EQG000-057 The electronic equipment of the machine consists essentially of the job computer (1), the terminal (2) and the control and function elements.
Page 111: Switching Terminal On/Off
KRONE ISOBUS terminal (CCI 800, CCI 1200) Switching terminal on/off 12.2 12.2 Switching terminal on/off EQ001-174 KRONE ISOBUS terminal CCI 1200 KRONE ISOBUS terminal CCI 800 „ Before switching on the terminal for the first time, check that the connections are correct and tight.
Page 112: Design Of Display
„ For more details on how the terminal functions, follow the terminal operating instructions. 12.4 Design of the KRONE machine application EQG000-059 The KRONE machine application is divided into the following areas: Status line (1) The status line (1) indicates current states of the machine (depending on how it is equipped), refer to page 115.
Page 113: Setting Units On The Terminal
KRONE ISOBUS terminal (CCI 800, CCI 1200) Setting units on the terminal 12.5 Keys (2) The machine is operated by pressing the keys (2) via touch function, refer to page 116. Main window (3) Values (figures) shown in blue in the main window can be selected using the touch function.
Page 114: Foreign Isobus Terminal
KRONE ISOBUS terminal. Before commissioning, refer to the mode of operation of the KRONE ISOBUS terminal in the operating instructions. A major difference to the KRONE ISOBUS terminal is the arrangement and number of keys with functions determined by the selected external ISOBUS terminal.
Page 115: Terminal Machine Functions
„ Remedy the malfunction when the error message is displayed, refer to page 216. „ If the malfunction cannot be remedied, consult a KRONE service partner. 14.1 Status line INFORMATION Using a terminal with a resolution of less than 480x480 pixels.
Page 116: Keys
Terminal machine functions 14.2 Keys Icon Explanation There are one or more error messages. For version with "Touch-capable display": If this icon is pressed, the pending error messages open in sequence, refer to page 216. Pre-signalling set. For the “Working lights” version Switched on.
Page 117: Displays On The Working Screen
Terminal machine functions Displays on the working screen 14.3 Icon Designation Explanation Switch off warning beacon (Warning beacon only for certain countries) The previously selected setting "Warning beacon switched off" or "Warning beacon Switch on warning beacon switched on" is displayed on the key. Press the key to change the setting.
Page 118 Terminal machine functions 14.3 Displays on the working screen Icon Explanation Direction display arrows: Arrows appear during operation on the left and right sides of the direction display. The arrows have three different sizes, numbered from 1 to 3. The arrows show the driver to which side and to what extent he must cor- rect his direction when driving over the swath in order to ensure the bale chamber is filled evenly.
Page 119: Displays On The Information Bar
Terminal machine functions Displays on the information bar 14.4 Icons during net or chamber film wrapping Icon Explanation Value of bale diameter/baling pressure has been reached (flashing). Net/film is fed. Net/film is not pulled. Net/chamber film wrapping is running. Net/chamber film wrapping has stopped. Net/film is cut off.
Page 120: Direction Display
Terminal machine functions 14.5 Direction display Icon Designation Explanation Customer counter The selected customer counter is dis- played and shows the current total of pressed round bales. If the display is pressed, Menu 13-1 "Cus- tomer counter" opens, refer to page 142. Bale diameter The set bale diameter is displayed in cm.
Page 121: Accessing The Working Screen
Terminal machine functions Accessing the working screen 14.6 Icon Explanation Swath is picked up further to the right, level 2 Swath is picked up too far to the right, level 3 Swath is picked up too far to the right, level 4 Arrow flashes For more information on how the bale chamber is filled, refer to...
Page 122: Automatic Call Of The Road Travel Screen
Terminal machine functions 14.7 Automatic call of the Road travel screen 14.7 Automatic call of the Road travel screen EQG000-026 The terminal switches automatically to the Road travel screen after roughly five minutes when the following requirements are met: ü The PTO shaft is switched off. ü...
Page 123: Operating Tim 1.0 (Tractor Implement Management)
Terminal machine functions Operating TIM 1.0 (Tractor Implement Management) 14.9 Adjusting the baling pressure via the touch-capable display „ Tap the blue value to be changed. ð An input field opens. „ Enter the desired value and press ð The value is saved and the input field exited. 14.9 Operating TIM 1.0 (Tractor Implement Management) For version with "TIM 1.0"...
Page 124: Tim Displays And Keys On The Working Screen
Terminal machine functions 14.9 Operating TIM 1.0 (Tractor Implement Management) 14.9.2 TIM displays and keys on the working screen EQG003-096 The following TIM displays are possible: Icon Explanation TIM function "Opening and closing tailgate at the end of the tying cycle" has been activated.
Page 125: Activating Tim Functions
Terminal machine functions Operating TIM 1.0 (Tractor Implement Management) 14.9 Icon Explanation Start TIM functions (can be selected only when tailgate closed) Pause TIM functions. In doing so, registration and authen- tication are not disconnected between tractor and ma- chine. 14.9.3 Activating TIM functions If the machine was switched off and is switched on again, registration and authentication...
Page 126: Operating Machine Via Joystick
Terminal machine functions 14.10 Operating machine via joystick ü The TIM status on the working screen is on „ Press Æ The TIM functions are paused and must be operated manually via the tractor control units. The TIM status switches to „...
Page 127 Terminal machine functions Operating machine via joystick 14.10 Recommended configuration of a Fendt joystick EQG003-039 Recommended configuration of a WTK joystick EQG003-040 The keys on the WTK joystick can be assigned on 2 levels. „ Change between the levels using the switch (2). Æ...
Page 128: Terminal Menus
Terminal menus 15.1 Menu Structure Terminal menus 15.1 Menu Structure The menu structure is divided into the following menus depending on the machine configuration. Menu Sub-menu Designation Number of net layers, refer to page 134 Number of film layers (for version with "Net wrapping and chamber film wrap- ping"), refer to page 134 Pre-signalling,...
Page 129: Recurring Icons
Terminal menus Recurring icons 15.2 Menu Sub-menu Designation ISOBUS, refer to page 145 14-5 Configure TIM software, refer to page 145 14-9 Switching between terminals, refer to page 147 Settings, refer to page 148 15-1 Sensor test, refer to page 149 15-2 Actuator test, refer to page 152 15-3 Software information, refer to page 155...
Page 130: Selecting A Menu Level
Terminal menus 15.3 Selecting a menu Level Icon Designation Explanation Sensor test Quick access to the sensor test of the sensors responsible for this menu. Actuator test Quick access to the actuator test of the ac- tuators responsible for this menu. Disk The mode or value is saved.
Page 131: Changing Value
Terminal menus Changing value 15.5 INFORMATION When equipped with “touch sensitive terminal”, the icons can directly be pressed. By means of the scroll wheel „ Select the desired menu by means of scroll wheel. ð The selected menu is highlighted in colour. „...
Page 132: Changing Mode
Terminal menus 15.6 Changing mode ð The value is highlighted in colour. „ Press the scroll wheel. ð An input mask opens. „ Turn the scroll wheel to increase or reduce the value. „ Press scroll wheel to save the value. Æ...
Page 133 Terminal menus Tying in the menu level 15.7 For the “Net wrapping” version EQG003-008 For the "Net and chamber film wrapping" version EQG003-043 Depending on the equipment of the machine, the menu items (1), (2) and (3) for tying in the menu level may look different. For the "Net and chamber film wrapping"...
Page 134: Menu 1 "Number Of Net Layers" (Net Wrapping)
Terminal menus 15.8 Menu 1 “Number of net layers” (net wrapping) 15.8 Menu 1 “Number of net layers” (net wrapping) EQG003-000 ü For The menu level is active, refer to page 130. ü For the “Net and chamber film wrapping” version: Net wrapping is selected in menu 8 “Type of tying”, refer to page 138.
Page 135: Menu 3 "Advance Signalling
„ To save the value, press INFORMATION KRONE recommends 3.5 – 4 film layers for optimum chamber film wrapping. The minimum required film layers depend on the condition of the crops. With round bales whose diameter measures more than 130 cm and/or very dry or very wet crops, KRONE recommends at least one additional film layer.
Page 136: Menu 4 "Tying Start Delay" (Chamber Film Wrapping)
Terminal menus 15.12 Menu 4 “Tying start delay” (chamber film wrapping) EQG003-003 ü For The menu level is active, refer to page 130. ü For the “Net and chamber film wrapping” version: Net wrapping is selected in menu 8 “Type of tying”, refer to page 138.
Page 137: Menu 5 "Bale Diameter
Menu 5 “Bale diameter” 15.13 Special feature of chamber film wrapping The tying start delay is automatically set to 0.0 s for chamber film wrapping. KRONE recommends this setting. At high driving speeds, the tying start delay can be set to a minimum for chamber film wrapping: „...
Page 138: Menu 8 "Type Of Tying" (For The "Net And Chamber Film Wrapping" Version)
Terminal menus 15.15 Menu 8 “Type of tying” (for the “Net and chamber film wrapping” version) EQG003-017 ü For The menu level is active, refer to page 130. „ To open the menu, press Æ The display shows menu “Sensitivity of direction display”. Adjusting the sensitivity of the direction display „...
Page 139: Menu 10 "Manual Operation" (For The "Net Wrapping" Version)
Terminal menus Menu 10 "Manual operation" (for the "Net wrapping" version) 15.16 Icon Explanation Net wrapping Chamber film wrapping 15.16 Menu 10 "Manual operation" (for the "Net wrapping" version) EQG003-006 ü For The menu level is active, refer to page 130. „...
Page 140: Menu 10 "Manual Operation" (For The "Net And Chamber Film Wrapping" Version)
Terminal menus 15.17 Menu 10 “Manual operation” (for the “Net and chamber film wrapping” version) Moving the tying actuator „ To move the tying actuator to the feed position, press „ To move the tying actuator to the cutting position, press „...
Page 141: Menu 13 "Counters
Terminal menus Menu 13 "Counters" 15.18 Moving the tying actuator „ To move the tying actuator to the feed position, press „ To move the tying actuator to the cutting position, press „ To move the tying actuator to the tying position, press 15.18 Menu 13 "Counters"...
Page 142: Menu 13-1 "Customer Counter
Terminal menus 15.18 Menu 13 "Counters" 15.18.1 Menu 13-1 “Customer counter” 13-1 ∑ ∑ ∑ NAME 01 NAME 02 NAME 03 NAME 04 NAME 05 EQ003-054 / EQ003-228 ü Menu 13 “Counter” is called.“ refer to page 141. „ To open the menu, press ∑...
Page 143 Terminal menus Menu 13 "Counters" 15.18 Icon Explanation Customer counters 1-20 (the active customer counter is highlighted in grey) Total of pressed round bales for the respective customer Operating hours counter for the respective customer Use the keys on the sides of the terminal to operate the following functions: Icon Explanation Increase number of bales...
Page 144: Menu 13-2 "Total Counter
Terminal menus 15.18 Menu 13 "Counters" 15.18.2 Menu 13-2 "Total counter" 13-2 ∑ ∑ ∑ ∑ EQG003-013 ü Menu 13 “Counter” is called.“ refer to page 141. „ To open the menu, press ∑ Æ The display shows menu 13-2 “Total counters”. The icons that appear in the working screen have the following meaning: Icon Explanation...
Page 145: Menu 14 "Isobus
Terminal menus Menu 14 "ISOBUS" 15.19 15.19 Menu 14 "ISOBUS" EQG003-014 ü The menu level has been selected, refer to page 130. „ To open the menu, press Æ The display shows the "ISOBUS" menu. Depending on the machine equipment, the "ISOBUS" menu is divided into the following submenus: Menu Sub-menu...
Page 146 Terminal menus 15.19 Menu 14 "ISOBUS" The following displays are in the menu: Icon Explanation TIM function "Stop tractor when the tying cycle starts" TIM function "Opening and closing tailgate at the end of the tying cycle" Control unit number of the tractor which is used to open and close the tailgate When a tractor has logged into the ISOBUS system, the designa- Brand:...
Page 147: Menu 14-9 "Switching Between Terminals
Terminal menus Menu 14 "ISOBUS" 15.19 Connecting machine and tractor to each other 14-5 Brand: AGCO-FENDT Model: 530.970.070.010 Function Instance: 0 EQG003-095 When the TIM functions have been preselected, the checkboxes disappear and the TIM status is indicated on the display. The machine is being registered and authenticated with the tractor.
Page 148: Menu 15 "Settings
Terminal menus 15.20 Menu 15 "Settings" EQG003-035 ü The menu 14 “ISOBUS” has been selected, refer to page 145. „ To change to the next terminal, press 15.20 Menu 15 "Settings" EQG003-036 ü For The menu level is active, refer to page 130.
Page 149: Menu 15-1 "Sensor Test
Terminal menus Menu 15 "Settings" 15.20 15.20.1 Menu 15-1 "Sensor test" WARNING Danger of injury in the danger zone of the machine If the PTO shaft runs during the sensor test, machine parts may start to move unintentionally. Thus there is a risk of serious injuries or death. „...
Page 150 Terminal menus 15.20 Menu 15 "Settings" Sensor Designation Speed of bale chamber Tying process active Slip floor conveyor Feed rotor floor top position Filling display left Filling display right Lock hook bale chamber left Lock hook bale chamber right Tying 1 (passive) Possible status displays of the sensors Icon Designation...
Page 151: 15.20.1.1 Adjusting Sensor B09/B10 "Filling Display Left/Right
Terminal menus Menu 15 "Settings" 15.20 15.20.1.1 Adjusting sensor B09/B10 “Filling display left/right” 15-1 state: 5,0V 1,5V 1,0V 1,0V 1,0V EQG003-041 The sensor (3) is located behind the rear side guard: • B09 on the left side of the machine • B10 on the right side of the machine.
Page 152: Adjusting Sensor B61 "Tying 1 (Passive)
Terminal menus 15.20 Menu 15 "Settings" 15.20.1.2 Adjusting sensor B61 “Tying 1 (passive)” 15-1 5,0V 3,5V 2,5V 1,0V 2,4V 2,4V 3,5V EQ003-106 ü Menu 15-1 “Sensor test” is open. ü The sensor B61 "Tying 1 (passive)" has been selected. Saving is only possible when the bar is in the lower or upper rectangle of the bargraph. To set the feed and end positions, refer to page 163.
Page 153 Terminal menus Menu 15 "Settings" 15.20 Possible actuators (depending on how the machine is equipped) An overview of the sensors, actuators and control units is in the circuit diagram. Actuator Designation Pick-up Warning beacon (for certain countries) Working lights net roll (for the “Working lights” version) E20/ E20/E21 Working lights net roll (for version "Net wrapping and chamber...
Page 154 Terminal menus 15.20 Menu 15 "Settings" Diagnostics for digital actuators 15-2 state: EQG000-019 Errors are only displayed if the actuator is turned on and a test for the actuator in question is available. The LED on the plug can also be checked directly on the actuator. „...
Page 155: Menu 15-3 "Software Info
Terminal menus Menu 15 "Settings" 15.20 15.20.3 Menu 15-3 "Software info" 15-3 KRONE SW: D2515020117900011 500 EQG000-016 ü Menu 15 “Settings” is called, refer to page 148. „ To open the menu, press Æ The display shows the "Software info" menu.
Page 156: Driving And Transport
Driving and transport Driving and transport WARNING Risk of injury due to non-observance of relevant safety notices If the relevant safety notices are not observed, persons may get seriously injured or killed. „ To avoid accidents, the basic safety instructions must be read and observed, refer to page 15.
Page 157: Preparing The Machine For Road Travel
Driving and transport Preparing the machine for road travel 16.1 16.1 Preparing the machine for road travel ü The machine is completely and correctly hitched to the tractor, refer to page 53. ü The control units on the tractor are in neutral position and locked. ü...
Page 158: Checking Road Travel Lighting
Driving and transport 16.4 Checking road travel lighting With top suspension of the drawbar RPG000-118 „ Insert the universal shaft (2) into the universal shaft chain (1). „ Attach the universal shaft chain (1) to the support (3). With bottom suspension of the drawbar RPG000-137 „...
Page 159: Preparing The Machine For Shipment
Driving and transport Preparing the machine for shipment 16.5 RPG000-074 The 2 reflectors (1) are located on the rear of the rear lamps. „ Clean the reflectors (1). 16.5 Preparing the machine for shipment WARNING Risk of accident due to unsecured machine parts If the machine is not secured properly for transportation on a lorry or train, the parts may come loose unintentionally due to the airstream.
Page 160: Securing The Storage Compartment Flap
Mounting the tensioning device To reduce the height of the machine for transport, a tensioning device can be mounted on the tensioning arms of the machine. KRONE special tool (1) Order number Tensioning device of bale formation conveyor 20 062 406*...
Page 161: Lifting The Machine
Driving and transport Preparing the machine for shipment 16.5 16.5.4 Lifting the machine WARNING Risk of injury due to raised machine There is a risk to individuals from the machine falling and parts which are swinging in an uncontrolled manner. „...
Page 162: Settings
„ Lift the black baling pressure indicator (1) to the desired position. „ Loosen the wing nut (3) and move the screw with wing nut (3) until the KRONE Alpha operation unit warning lights are lit and the horn sounds, refer to page 103.
Page 163: Setting The Bale Diameter
Settings Setting the bale diameter 17.2 For "Comfort 1.0" version „ Set the baling pressure via the terminal, refer to page 122. 17.2 Setting the bale diameter The bale diameter is equally set on the left and right sides of the machine at the rear. RPG000-062 The smaller the number (2) on the boreholes, the smaller the bale diameter.
Page 164 Settings 17.3 Checking and setting the position of the feed rocker arm ü The ALPHA operation unit is switched off. „ Press the keys simultaneously. Æ The indicator lamp for type of wrapping "Twine" flashes. Æ The indicator lamp for type of wrapping "Net" lights up. „...
Page 165: Checking And Adjusting The Feed Position
Settings Checking and setting the position of the feed rocker arm 17.3 17.3.1 Checking and adjusting the feed position RP000-029 The feed position has been optimally set when the distance between the feed rocker arm (1) and stop (2) is X=3–5 mm. As a result, the wrapping material is optimally accepted by the round bale.
Page 166: Checking And Setting End Position For Chamber Film Wrapping
Settings 17.3 Checking and setting the position of the feed rocker arm 17.3.2 Checking and setting end position for chamber film wrapping RP000-028 The end position has been optimally set, with chamber film wrapping activated, when the feed rocker arm (1) is in the end position on the insulation of the pressure shaft (2). As a result, the film is clamped and held in position.
Page 167: Checking And Setting End Position For Net Wrapping
Settings Setting wrapping material overhang 17.4 17.3.3 Checking and setting end position for net wrapping RP000-044 The end position has been optimally set when Y=410 mm. „ Open menu 10 "Manual operation" on the terminal, refer to page 140. „ Move the feed rocker arm (1) to the saved end position. „...
Page 168: Setting Wrapping Material Brake
Setting wrapping material brake RP000-878 Net wrapping: Dimension preset by KRONE Z=365 mm Chamber film wrapping: Dimension preset by KRONE Z=370-375 mm If the wrapping material overhang (1) is not X=170–200 mm or Y=230–260 mm, the wire rope (5) must be adjusted as follows. The greater the dimension Z of the wire rope (5), the greater the wrapping material overhang (1).
Page 169 The pre-set dimension X for net wrapping and chamber film wrapping is X=21 mm. If "KRONE excellent" net or film is not used for the tying, the brake force may have to be adjusted at the eyelet bolt (3). ü The machine is shut down and safeguarded, refer to page 27.
Page 170: Setting The Brake Force Release When Feeding Wrapping Material
The wrapping material can be pulled with difficulty. central medium The wrapping material can be pulled with medium strength. KRONE re- commends this setting as an op- timum brake force release during the feeding of the wrapping material. bottom strong The wrapping material can be pulled easily.
Page 171: Checking And Setting The Axial Play Of The Brake Disc At The Wrapping Material Brake
Settings Checking and setting the axial play of the brake disc at the wrapping material brake 17.7 17.7 Checking and setting the axial play of the brake disc at the wrapping material brake RP000-023 The axial play of the brake disc (4) on the wrapping material brake must be adjusted, etc., before setting the sensor B02 "Tying process active ", refer to page 149.
Page 172: Locking/Releasing The Tension Lever
Settings 17.8 Locking/releasing the tension lever 17.8 Locking/releasing the tension lever For the "Net and chamber film wrapping" version RP000-187 Position (I) (net wrapping) The locking pin with ball head (3) is released (shown with a red border in the figure). The tension lever (2) is positioned on the net roll (1).
Page 173: Setting The Lock Of The Tapered Roller
Settings Setting the lock of the tapered roller 17.9 17.9 Setting the lock of the tapered roller For the "Net and chamber film wrapping" version RP000-465 Position (I) (net wrapping) The locking bar (2) locks the conical roller (1) to prevent it from rotating during net wrapping. Position (II) (chamber film wrapping) The locking bar (2) releases the conical roller (1) to ensure that it rotates during chamber film wrapping.
Page 174: Checking The Retaining Comb For Net Wrapping
Settings 17.10 Checking the retaining comb for net wrapping 17.10 Checking the retaining comb for net wrapping For version with "Net wrapping" RP000-186 The retaining comb (1) is located on the front of the machine under the storage compartment. Make the following check on the right and left sides of the machine in the same way: „...
Page 175: Checking The Retaining Comb For Chamber Film Wrapping
Settings Checking the retaining comb for chamber film wrapping 17.11 17.11 Checking the retaining comb for chamber film wrapping For the "Net and chamber film wrapping" version RP000-025 The retaining comb (1) is located on the front of the machine under the storage compartment. Make the following check on the right and left sides of the machine in the same way: „...
Page 176: Setting The Retaining Comb For Chamber Film Wrapping
Settings 17.12 Setting the retaining comb for chamber film wrapping 17.12 Setting the retaining comb for chamber film wrapping For the "Net and chamber film wrapping" version RP000-030 Position I The trapezoidal rubbers (4) on the underside of the retaining comb have been pre-assembled with the short side pointing backwards, seen in direction of travel.
Page 177: Setting The Working Lights
Settings Setting the working lights 17.13 Make the following setting on all 6 trapezoidal rubbers (4): „ Remove the screw connections (3) and the metal strip (2). „ Turn the trapezoidal rubber (4) by 180° so that the shorter end points in the direction of travel (position II).
Page 178: Maintenance
Maintenance 18.1 Maintenance table Maintenance WARNING Risk of injury due to non-observance of relevant safety notices If the relevant safety notices are not observed, persons may get seriously injured or killed. „ To avoid accidents, the basic safety instructions must be read and observed, refer to page 15.
Page 179: Maintenance - After The Season
Cleaning deflection pipes or conical tying roller refer to page 191 Check the electrical connection cables and, if necessary, have them repaired or changed by a KRONE service partner 18.1.2 Maintenance – After the season Components Clean the machine refer to page 191...
Page 180: Maintenance - Once After 10 Hours
Have the slack adjuster of the brake system checked by KRONE service partners Check the hydraulic hoses for leaks and, if ne- refer to page 191 cessary, have them replaced by a KRONE service partner. Cleaning bushing and drawbar eye refer to page 193 18.1.4...
Page 181: Maintenance - Every 50 Hours
Changing oil Main gearbox refer to page 190 18.1.9 Maintenance – Every 2 years Components Have compressed-air tanks checked by KRONE service partner Have pneumatic brake cylinders serviced by KRONE service partner 18.2 Lubrication chart NOTICE Damage to bearing points When using lubricating greases not approved and when mixing different lubricating greases, the lubricated parts may be damaged.
Page 182 Maintenance 18.2 Lubrication chart Type of lubrication Lubricant Comment „ Apply two strokes of Grease Multi-purpose grease lubricating grease from the grease gun per grease nipple. „ Remove excess lubricating grease at the grease nipple. „ Remove old lubricating Lubricating Multi-purpose grease grease.
Page 183 Maintenance Lubrication chart 18.2 Every 20 operating hours Every 50 operating hours Comprima F 155 Original Operating Instructions 150001049_01_en...
Page 184 Maintenance 18.2 Lubrication chart Right and rear side of machine RPG000-030 Every 20 operating hours Comprima F 155 Original Operating Instructions 150001049_01_en...
Page 185: Lubricating The Universal Shaft
Maintenance Lubricating the universal shaft 18.3 Every 50 operating hours 18.3 Lubricating the universal shaft RP000-176 ü The machine is shut down and safeguarded, refer to page 27. „ Observe operating instructions of the universal shaft manufacturer. „ Clean the universal shaft. „...
Page 186 Maintenance 18.4 Tightening torques Metric thread screws with control thread INFORMATION The table does not apply to countersunk screws with hexagon socket in case the countersunk screw is tightened via hexagon socket. DV000-001 Thread size Strength class on screw head Strength class 10.9 12.9...
Page 187 Maintenance Tightening torques 18.4 Metric thread screws with fine thread DV000-001 Thread size Strength class on screw head Strength class 10.9 12.9 Tightening torque (Nm) M12 x 1.5 M14 x 1.5 M16 x 1.5 M18 x 1.5 M20 x 1.5 M24 x 2 1,121 1,312...
Page 188 Maintenance 18.4 Tightening torques Strength class 10.9 12.9 Tightening torque (Nm) Locking screws on the gearboxes INFORMATION The tightening torques only apply to assembly of locking screws, viewing glasses, ventilation and breather filters and bleed valves in gearboxes with cast housings or aluminium or steel housings.
Page 189: Checking/Maintaining Tyres
Inspect the tyres visually „ Visually inspect tyres for cuts or breaks. Æ If there are cuts or breaks in the tyres, have the tyres repaired or replaced by a KRONE service partner. Maintenance intervals for visual inspection of the tyres, refer to page 178.
Page 190: Servicing The Main Gearbox
Maintenance 18.6 Servicing the main gearbox 18.6 Servicing the main gearbox RPG000-089 The main gearbox (1) is located behind the drawbar in the front area of the machine. The locking screw of the inspection and filling hole (3) is located on the side of the main gearbox. The locking screw (2) for the oil drain is located on the underside of the main gearbox (1).
Page 191: Checking Hydraulic Hoses
Maintenance Checking hydraulic hoses 18.7 18.7 Checking hydraulic hoses Hydraulic hoses are subject to natural aging. This limits their service life. The recommended service life is 6 years, including a maximum storage time of 2 years. The date of manufacture is printed on the hydraulic hoses.
Page 192 Maintenance 18.9 Cleaning deflection pipes or conical tying roller For version with "Net wrapping" RP000-467 „ Remove any corrosion from all fixed deflection pipes (1) and from the brake surface of the brake disc (2) in the tying unit. Comprima F 155 Original Operating Instructions 150001049_01_en...
Page 193: Clean The Bushing And The Drawbar Eye
(1) in the drawbar eye (2) is X=43 mm. If the dimension X is exceeded, the drawbar eye (1) must be replaced by a KRONE service partner. „ To minimize wear, clean the bushing (1) and the drawbar eye (2) several times a day and coat with grease.
Page 194: Cleaning Drive Chains
Maintenance 18.11 Cleaning drive chains 18.11 Cleaning drive chains At the end of the season the machine drive chains must be cleaned. „ Clean the drive chains with a high-pressure cleaner and leave to dry. „ Wet the cleaned and dried chains with engine oil. „...
Page 195: Setting The Scraper And Stone Deflector
Maintenance Setting the scraper and stone deflector 18.14 18.14 Setting the scraper and stone deflector 18.14.1 Setting the scraper to the spiral roller For the "Net and chamber film wrapping" version The following information label is affixed to the machine: 27 018 237 0 RP000-301 „...
Page 196 Maintenance 18.14 Setting the scraper and stone deflector Setting the scraper rail For version with "Net wrapping" or "Net and chamber film wrapping" RP000-531 „ Mount the scraper bar (1) in the centre of the oblong hole in the lateral housing part and slightly tighten the screw connection (6) on both outer sides of the bale chamber.
Page 197: Adjusting The Scraper On The Deflection Shafts
Maintenance Setting the scraper and stone deflector 18.14 18.14.2 Adjusting the scraper on the deflection shafts All scrapers on the deflection shafts in the bale chamber must be regularly checked and adjusted. RP000-310 Proceed as follows for all scrapers: „ Set the scraper (1) so that •...
Page 198: Bleed The Friction Clutch On The Universal Shaft
Maintenance 18.15 Bleed the friction clutch on the universal shaft RP000-312 Proceed as follows on all stone deflectors: „ Set the stone deflector (1) parallel and at a distance of 5-10 mm from the bale formation conveyor (2). 18.15 Bleed the friction clutch on the universal shaft RPG000-053 After longer downtimes, the deposits from the friction clutch can stick to the friction surfaces.
Page 199: Adjust Drive Chains
Maintenance Adjust drive chains 18.17 18.17 Adjust drive chains WARNING Risk of injury due to moving drive chains When working on drive chains, there is a risk of injury due to entanglement of loose long hair or loose clothing. „ When working on the drive chains, wear protective equipment, refer to page 20.
Page 200: Drive Chain Of The Intake
Maintenance 18.17 Adjust drive chains Spring discs of the pick-up drive RP000-472 „ After repairing the pick-up drive (1), ensure that the disc springs (2) are arranged as shown. 18.17.2 Drive chain of the intake RP000-471 The drive chain (1) of the intake (starter rollers/feed roller) is located on the right side of the machine.
Page 201: Drive Chain Of The Bale Formation Conveyor
Maintenance Adjust drive chains 18.17 18.17.3 Drive chain of the bale formation conveyor RPG000-132 The drive chain (1) of the bale formation conveyor drive and the upper compression roller are located on the left side of the machine. The dimension X of the tensioned spring length (4) must be X =220 mm.
Page 202: Drive Chain Of The Auger Conveyor
Maintenance 18.17 Adjust drive chains 18.17.4 Drive chain of the auger conveyor RP000-473 The drive chain (2) of the left auger conveyor is on the left side of the machine behind the pick- up guard (1). The dimension X of the tensioned spring length (3) must be X=60 mm. ü...
Page 203: Checking The Bale Formation Conveyor Tension
RPG000-090 The dimension X=440 mm has been set at the factory and must not be changed. „ Check whether the dimension X=440 mm. „ If the dimension is not X=440 mm, contact the KRONE service partner. 18.19 Setting the baling pressure indicators For “medium electronics” version...
Page 204 Setting the electronics RP000-553 If the filling in the KRONE Alpha operation unit (8) is no longer displayed correctly on the warning lights (7) the baling pressure indicators (1) must be set as follows. „ Lift the baling pressure indicators (1) up to the red label (2) and hold in this position.
Page 205: Checking And Setting The Axial Play Of The Brake Disc At The Wrapping Material Brake
Maintenance Checking and setting the axial play of the brake disc at the wrapping material brake 18.20 18.20 Checking and setting the axial play of the brake disc at the wrapping material brake RP000-023 The axial play of the brake disc (4) on the wrapping material brake must be adjusted, etc., before setting the sensor B02 "Tying process active ", refer to page 149.
Page 206: Servicing Chain Lubrication Unit
Maintenance 18.21 Servicing chain lubrication unit 18.21 Servicing chain lubrication unit 18.21.1 Checking oil level, topping up oil and changing filter RPG000-079 Checking oil level and topping up oil „ Read off the oil level on the reservoir (3). „ If the oil level is too low, top up the oil via the opening (4), refer to page 44.
Page 207: Cleaning The Dosing Units
Maintenance Servicing chain lubrication unit 18.21 Changing the filter ü The reservoir (3) is mostly empty. „ Remove the cover (4). „ Remove the filter (5) from the reservoir (3). „ Mount a new filter (5). „ Mount the cover (4). „ Fill the reservoir (3) with oil, refer to page 206.
Page 208: Replacing The Hose On The Dosing Unit
Maintenance 18.22 Servicing compressed air brake (for version with "Compressed air brake") 18.21.3 Replacing the hose on the dosing unit RP000-232 If hoses (4) on the dosing units (2) are damaged, they must be replaced. ü The machine is shut down and safeguarded, refer to page 27.
Page 209: Drain Condensation Water From The Compressed Air Tank
Maintenance Servicing compressed air brake (for version with "Compressed air brake") 18.22 Removing filter element ü The machine is shut down and safeguarded, refer to page 27. „ Remove the clasp locking ring (8). „ Take out the cover cap (7). „ Take out the seal ring (6). „...
Page 210: Retighten Tensioning Straps At The Compressed Air Tank
„ Visually inspect the drain valve (2) to ensure that it is not defective or soiled. Æ If the drain valve (2) is defective and is no longer sealed, immediately have the drain valve (2) replaced by a KRONE service partner. Æ If the drain valve (2) is soiled, clean the drain valve (2).
Page 211: Malfunction, Cause And Remedy
The machine height has not „ Set the machine correctly using the drawbar from the been set correctly with respect KRONE service partner, refer to page 47. to the tractor. The crop press roller unit has „...
Page 212: Disturbances During Or After The Baling Process
Possible cause Remedy The machine is hooked in too „ Check the setting of the drawbar. low at the front. „ If required, have the drawbar height adjusted by the KRONE service partner, refer to page 47. 19.2 Disturbances during or after the baling process Malfunction: The bale formation conveyor is rotating slower than it should.
Page 213: Disturbances At The Tying Unit Or During The Tying Cycle
„ Remove sharp edges from along the path of the wrapping which damage the wrapping material. material. „ If the malfunction persists, contact the KRONE service partner. Comprima F 155 Original Operating Instructions 150001049_01_en...
Page 214 „ Have the "Edge formers" retrofit kit, order number are no edge formers in the 20 465 149 0, installed by the KRONE service partner. machine. Malfunction: The wrapping material (net or film) tears when the net roll or film roll diameter is reduced.
Page 215: Malfunctions On The Chain Lubrication Unit
„ Have the oil pump dismounted and cleaned or replaced by a for the complete stroke. KRONE service partner. The oil is too thick. „ Use recommended oil, refer to page 43.
Page 216: Faults Of The Electrics/Electronics
„ Remedy the malfunction when the error message is displayed, refer to page 218. „ If the malfunction cannot be remedied, contact KRONE Customer Service. KMC - 521202- 5 EQG000-034 The display shows an error message if a malfunction occurs on the machine. At the same time, an audio signal will be heard (continuous horn sound).
Page 217: Possible Error Types (Fmi)
Malfunction, cause and remedy Faults of the electrics/electronics 19.5 Acknowledging error message „ Note down the error message. „ Briefly press on Æ The acoustic signal stops and the error display is no longer indicated. If the fault occurs again, the error message will be displayed again. „...
Page 218: Overview Of Fuses
Malfunction, cause and remedy 19.5 Faults of the electrics/electronics 19.5.2 Overview of fuses The circuit board with the fuses is located on the right side of the machine behind the side hood. As indicated on the circuit diagram, the following fuses are on the circuit board: RPG000-080 Designa- Explanation...
Page 219 FMI 19: There is a CAN communication malfunction. The wiring is faulty. „ Check wiring for damage, refer to page 218. The operating terminal is de- „ Note the error number with the FMI and contact the KRONE fective. service partner. 520193- CAN2 CAN2...
Page 220 „ Replace the control unit KMC. The control unit KMC is de- fective. „ Note the error number with the FMI and contact the KRONE service partner. 521100- Voltage group (UB1) of the KRONE Machine Controller (KMC) Possible cause Remedy FMI 4: An undervoltage or a short circuit to ground has occurred.
Page 221 „ Replace the control unit KMC. The control unit KMC is de- fective. „ Note the error number with the FMI and contact the KRONE service partner. 521101- Voltage group (UB2) of the KRONE Machine Controller (KMC) High...
Page 222 „ Replace the control unit KMC. The control unit KMC is de- fective. „ Note the error number with the FMI and contact the KRONE service partner. 521101- Voltage group (UB2) of the KRONE Machine Controller (KMC) Possible cause Remedy FMI 6: There is a short circuit to ground or current intensity is too low.
Page 223 „ Replace the control unit KMC. The control unit KMC is de- fective. „ Note the error number with the FMI and contact the KRONE service partner. 521102- Voltage group (UB3) of the KRONE Machine Controller (KMC) High...
Page 224 „ Replace the control unit KMC. The control unit KMC is de- fective. „ Note the error number with the FMI and contact the KRONE service partner. 521103- Voltage group (UB4) of the KRONE Machine Controller (KMC) Possible cause Remedy FMI 4: An undervoltage or a short circuit to ground has occurred.
Page 225 „ Replace the control unit KMC. The control unit KMC is de- fective. „ Note the error number with the FMI and contact the KRONE service partner. 521104- Voltage group (UB5) of the KRONE Machine Controller (KMC) High...
Page 226 „ Replace the control unit KMC. The control unit KMC is de- fective. „ Note the error number with the FMI and contact the KRONE service partner. 521104- Voltage group (UB5) of the KRONE Machine Controller (KMC) Possible cause Remedy FMI 6: There is a short circuit to ground or current intensity is too low.
Page 227 „ Replace the control unit KMC. The control unit KMC is de- fective. „ Note the error number with the FMI and contact the KRONE service partner. 521105- Voltage group (UB6) of the KRONE Machine Controller (KMC) High...
Page 228 „ Replace the control unit KMC. The control unit KMC is de- fective. „ Note the error number with the FMI and contact the KRONE service partner. 521107- Supply voltage for the KRONE Machine Controller (KMC) at connection UE...
Page 229 Possible cause Remedy FMI 4: An undervoltage or a short circuit to ground has occurred. There is a cable break or „ Note the error number with the FMI and contact the KRONE short circuit. service partner. 521112- The voltage group (UB5) has not passed the self-test.
Page 230 Voltage group (UB2) switched off. Possible cause Remedy FMI 11: The error cause is unknown. The supply voltage of the „ Note the error number with the FMI and contact the KRONE sensors could not be activ- service partner. ated. 522005-...
Page 231 „ Check the spring tension of the retaining comb, refer to ing comb are not correctly fed. page 175. „ Check the feed strips for damage. If required, have new blue strips ordered and mounted by the KRONE service partner. Comprima F 155 Original Operating Instructions 150001049_01_en...
Page 232 Malfunction, cause and remedy 19.5 Faults of the electrics/electronics 522021- Net wrapping Possible cause Remedy FMI 7: The net stops during activated tying. The net tears after tying starts or during the tying process. „ Check and adjust the wrapping material brake, The wrapping material brake refer to has been set too forcefully.
Page 233 Malfunction, cause and remedy Faults of the electrics/electronics 19.5 522022- Net wrapping Possible cause Remedy FMI 7: The net is running, even though tying has not been started. The net is pulled during bal- „ Check and adjust the wrapping material brake, refer to ing.
Page 234 FMI 7: The net is not, or not cleanly, cut. The cutting unit is blunt. „ Remove deposits from the cutting unit. „ If required, have the cutting unit replaced by a KRONE service partner. „ Remove deposits from the cutting unit.
Page 235 • Sensor B11 Lock hook bale chamber left • Sensor B12 Lock hook bale chamber right „ Contact the KRONE service partner. There is a mechanical fault at one of the sensors. Comprima F 155 Original Operating Instructions 150001049_01_en...
Page 236 Malfunction, cause and remedy 19.5 Faults of the electrics/electronics 522046- Tailgate Possible cause Remedy FMI 7: The tailgate could not be closed within the stipulated time. The sensor is defective or has „ Check and set the sensors B11/B12 "Lock hook bale been incorrectly set.
Page 237 Malfunction, cause and remedy Faults of the electrics/electronics 19.5 522101- Sensor B01 “Speed of bale chamber” Possible cause Remedy FMI 4: An undervoltage or a short circuit to ground has occurred. FMI 5: A cable break has occurred or the current intensity is too weak. „...
Page 238 Malfunction, cause and remedy 19.5 Faults of the electrics/electronics Possible cause Remedy „ Check sensor and wiring for damage, The wiring of the sensor is de- refer to page 218. fective. 522111- Sensor B11 “Lock hook bale chamber left” Possible cause Remedy FMI 4: An undervoltage or a short circuit to ground has occurred.
Page 239 Malfunction, cause and remedy Faults of the electrics/electronics 19.5 522162- Sensor B62 “Tying 2 (active)” Possible cause Remedy FMI 4: An undervoltage or a short circuit to ground has occurred. FMI 5: A cable break has occurred or the current intensity is too weak. „...
Page 240 Malfunction, cause and remedy 19.5 Faults of the electrics/electronics 522420- E20/E21 Actuator E20/E21 "Working lights net roll (for version "Net wrapping and chamber film wrapping” and "Working lights")" Possible cause Remedy FMI 5: A cable break has occurred or the current intensity is too weak. FMI 6: There is a short circuit to ground or current intensity is too low.
Page 241 Remedy FMI 31: The condition has been fulfilled. The wiring is faulty. „ Check the wiring. The control unit is defective. „ Note the error number with the FMI and contact the KRONE service partner. 522531- KMB1 Possible cause Remedy FMI 19: There is a CAN communication malfunction.
Page 242: Setting The Tailgate Lock
FMI 19: There is a CAN communication malfunction. The wiring is faulty. „ Check the wiring. The control unit is defective. „ Note the error number with the FMI and contact the KRONE service partner. 19.6 Setting the tailgate lock RPG000-068 If the tailgate no longer closes fully, the tailgate lock must be set.
Page 243 Malfunction, cause and remedy Setting the tailgate lock 19.6 RP000-532 It can be read off on the baling pressure indicators (4) on the right-hand side of the machine whether the tailgate is fully closed. The tailgate is completely closed when the baling pressure indicators (4) are lifted slightly off the stop (5) and the wire rope (3) is tensioned.
Page 244: Repairs, Maintenance And Settings By Technicians
„ Only a machine with an intact brake system may be used for work in the field or for travelling on roads. „ Changes to the brake system must not be made without the approval of KRONE. „ KRONE does not accept any warranty claims for natural wear, defects caused by overload or changes made to the brake system.
Page 245: Checking The Pad Thickness Of The Brake Shoes
Checking the pad thickness of the brake shoes The pad thickness of the brake shoes must be at least 2 mm thick. If the pad thickness is less than 2 mm, the brake pads must be replaced by a KRONE service partner.
Page 246: Setting Mechanical Slack Adjuster On The Single Axle
Repairs, maintenance and settings by technicians 20.1 Servicing the brake system If the gap X is greater than 55 mm, the brake lever must be adjusted as follows: „ Unscrew the bolt (1). „ Detach the brake cylinder (6) from the support / holder and pull out to the rear. „...
Page 247: Setting Transmission Linkage And Brake Lever On The Tandem Axle
Repairs, maintenance and settings by technicians Servicing the brake system 20.1 To ensure correct functioning and adequate brake power, the distance between the brake pad and brake drum must be kept as low as possible. This distance is set on the mechanical slack adjuster.
Page 248 Repairs, maintenance and settings by technicians 20.1 Servicing the brake system 3.1 3.2 RP000-433 Checking the brake „ Actuate the brake. ð If the cylinder stroke is W=25±5 mm, the setting is correct. ð If the cylinder stroke W is greater than 30 mm, the brake linkage (3.1, 3.2) must be extended.
Page 249 Repairs, maintenance and settings by technicians Servicing the brake system 20.1 „ Ensure that the dimensions X and X are the same. „ To be able to check the dimensions X and X , manually press the brake levers (1.1, 1.2) in the direction of the brake position.
Page 250: Car Jack Contact Points
Repairs, maintenance and settings by technicians 20.2 Car jack contact points 20.2 Car jack contact points WARNING Risk of injury due to raised machine There is a risk to individuals from the machine falling and parts which are swinging in an uncontrolled manner.
Page 251: Waste Disposal
Waste disposal Waste disposal After the service life of the machine has expired, the individual components of the machine must be disposed of properly. The currently applicable country-specific waste disposal directives and the concerning valid laws must be observed. Metal parts •...
Page 252: Appendix
Appendix 22.1 Hydraulic diagram Appendix 22.1 Hydraulic diagram Legend for the following hydraulic diagram 1 Standard equipment 3 "Reversing device" version 2 For version with "Hydraulic support jack" Meaning of the icons in the hydraulic diagram Icon Designation Tailgate on the bale chamber Pick-up Hydraulic support jack Reversing device...
Page 253: Index
Index Index Accessing the working screen ......121 Bale diameter (terminal) ........137 Acknowledging error message ......217 baling pressure Activating TIM functions ........125 Setting sensor ........151 Actuator test (terminal) ........152 Basic safety instructions ........15 Additional equipment and spare parts ....16 Behaviour in case of voltage flashover of overhead lines ..............
Page 254 ............163 terminal CCI 800 or CCI 1200 ......67 Checking hydraulic hoses ........ 191 Connecting the KRONE ALPHA operation unit .. 58 Checking oil level, topping up oil and changing Connecting the KRONE ISOBUS terminal filter..............206 (CCI 800, CCI 1200)...........
Page 255 Dangers when operating the machine on slopes 22 Data memory ............37 Design DS 500 ..........108 Design of display ........106, 112 Design of the KRONE machine application..112 Diagnostics for digital actuators ....... 154 Digital sensor test ..........101 Direction display ..........120 Direction display sensitivity (terminal) ....
Page 256 ............. 40 Keeping universal shaft guard functional ... 20 Function description net wrapping...... 39 Keys ..............116 KRONE ALPHA operation unit ......97 KRONE Beta II terminal ........104 KRONE ISOBUS terminal (CCI 800, CCI 1200) Hot liquids............24 ................. 110 Hot surfaces ............
Page 257 Index Life-threatening electric shock from overhead lines Machine description ........... 38 ................23 Machine overview..........38 Lifting the machine ........... 161 Maintenance ............. 178 Lifting/lowering the feeder rotor floor ....84 Maintenance – After the season....... 179 Liquids under high pressure ....... 24 Maintenance –...
Page 258 Index Wrapping material tears ......213 Mounting additional driver guide rails on the starter roller..............71 Wrapping material tears when the net roll or film roll diameter is reduced ....214 Mounting hose and cable support ...... 46 Malfunction, cause and remedy ....... 211 Mounting protective cap of universal shaft ..
Page 259 Index Oils ..............44 Parking the machine......... 157 Only perform work when the machine is at Parking the machine safely ........ 22 standstill ............. 25 Passengers ............17 Operating brake force regulator ......78 Pausing TIM functions ........125 Operating machine via joystick......126 Performing a visual inspection ......
Page 260 Index Raise the pick-up..........79 Safety ..............14 Raised machine and machine parts ....26 Safety equipment ..........35 Reasonably foreseeable misuse ......14 Safety labels on the machine ......29 Recurring icons ..........129 Safety markings on the machine ......21 Reducing the pressure on the side walls of the Safety routines ...........
Page 261 Index Setting the baling pressure indicators ....203 Setting the brake force release when feeding tandem axle wrapping material ..........170 Setting brake linkage......247 Setting the crop press roller unit......82 Target group of this document ......9 Setting the feed and end position of the feed rocker arm ............
Page 262 Unsuitable consumables ........22 Using the bale ejector......... 92 Using the stop cock of the tailgate ..... 75 Validity ..............9 Varying functions to KRONE ISOBUS terminal 114 Warning signs............. 11 Warnings of property damage/environmental damage .............. 12 Waste disposal ..........251 Working at or on heights of the machine ....
Page 263 This page has been left blank deliberately. Comprima F 155 Original Operating Instructions 150001049_01_en...
Page 264 Maschinenfabrik Bernard Krone GmbH & Co. KG * Heinrich-Krone-Straße 10 D-48480 Spelle * Postfach 11 63 D-48478 Spelle ' +49 (0) 59 77 / 935-0 6 +49 (0) 59 77 / 935-339 ü www.landmaschinen.krone.de...

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