Krone 1022623 Manuals

Manuals and User Guides for Krone 1022623. We have 1 Krone 1022623 manual available for free PDF download: Original Operating Instructions

Krone 1022623 Original Operating Instructions (264 pages)

Round Baler

Brand: Krone | Category: Farm Equipment | Size: 14 MB

Table of Contents
3
Information on this Document
9
Validity
9
Re-Ordering
9
Applicable Documents
9
Target Group of this Document
9
How to Use this Document
9
Directories and References
9
Figures
10
Conversion Table
12
Safety
14
Intended Use
14
Reasonably Foreseeable Misuse
14
Service Life of the Machine
15
Basic Safety Instructions
15
Importance of Operating Instructions
15
Personnel Qualification of the Operating Personnel
15
Personnel Qualification of the Technicians
16
Children in Danger
16
Connecting the Machine
16
Structural Modifications on the Machine
16
Additional Equipment and Spare Parts
16
Jobs on the Machine
17
Operational Safety: Technically Sound Condition
17
Danger Zones
18
Ensuring Functionality of Safety Devices
20
Keeping Universal Shaft Guard Functional
20
Personal Protective Equipment
20
Safety Markings on the Machine
21
Road Safety
21
Parking the Machine Safely
22
Consumables
22
Dangers Arising from Environment
22
Sources of Danger on the Machine
24
Dangers in Connection with Certain Activities: Working on the Machine
25
Dangers in Connection with Certain Activities: Working on Wheels and Tyres
26
Behaviour in Dangerous Situations and in Case of Accidents
27
Safety Routines
27
Shutting down and Safeguarding the Machine
27
Securing Raised Machine and Machine Parts against Lowering
27
Carrying out Oil Level Check and Oil and Filter Element Changes Safely
28
Running Actuator Test
28
Safety Labels on the Machine
29
Safety Equipment
35
SMV Emblem
36
Data Memory
37
Machine Description
38
Machine Overview
38
Overload Protections on the Machine
38
Identification Plate
39
Function Description Net Wrapping
39
Function Description Net and Chamber Film Wrapping
40
Technical Data
42
Consumables
43
Oils
44
Lubricating Greases
44
Initial Operation
45
Scope of Delivery
45
Mounting Hose and Cable Support
46
Preparing the Brake Disc of the Wrapping Material Brake
46
Checking/Adapting the Tyre Pressure
46
Adjusting the Drawbar Height
47
Universal Shaft
49
Adjusting the Length of the Universal Shaft
49
Mounting Protective Cap of Universal Shaft
50
Mounting Universal Shaft Bracket
50
Mounting the Universal Shaft on the Machine
51
Removing the Tensioning Device
51
Commissioning
53
Connecting Machine to Tractor
53
Mounting the Universal Shaft on the Tractor
54
Connecting Hydraulic Hoses
55
Connecting Hydraulic Brake (Export)
56
Coupling the Hydraulic Auxiliary Brake
57
Connecting/Disconnecting Compressed Air Connections for the Compressed Air Brake
57
Adjusting Drawbar Eye
58
Connecting the KRONE ALPHA Operation Unit
58
Connecting KRONE Terminal DS 500
59
Connecting KRONE BETA II Terminal
61
Connecting the KRONE ISOBUS Terminal (CCI 800, CCI 1200)
63
Connecting Foreign ISOBUS Terminal
65
Connecting the Camera to the KRONE ISOBUS Terminal CCI 800 or CCI 1200
67
Connecting the Road Lighting
67
Mounting Safety Chain
68
Operation
69
Preparation before Baling
69
Filling the Bale Chamber
69
Improving Bale Chamber Filling
71
Reducing the Pressure on the Side Walls of the Bale Chamber
71
Mounting Additional Driver Guide Rails on the Starter Roller
71
Mounting Additional Deflector Sheets in the Tailgate
72
Completing the Baling Process, Starting Tying Cycle and Ejecting Round Bales
73
Operating the Support Jack
73
Using the Stop Cock of the Tailgate
75
Releasing/Applying the Parking Brake
76
Fitting Wheel Chocks
77
Removing/Mounting the Safety Device Which Prevents Unauthorised Use
78
Operating Brake Force Regulator
78
Operating the Bale Counter
79
Pick-Up
79
Bringing the Pick-Up to Transport/Working Position
79
Setting the Pick-Up Working Height
80
Adjusting the Bearing Pressure Relief for the Pick-Up
81
Crop Press Roller Unit
81
Setting the Crop Press Roller Unit
82
Setting the Baffle Sheet on the Crop Press Roller Unit
82
Removing/Mounting the Baffle Sheet on the Crop Press Roller Unit
83
Lifting/Lowering the Feeder Rotor Floor
84
Net Wrapping
84
Inserting the Net Roll
84
Insert Net
86
Net and Chamber Film Wrapping
87
Inserting a Net or Film Roll
87
Inserting the Net or Film
88
Notes on Operation
90
Checking the Tension of the Inserted Film
91
Using the Bale Ejector
92
Removing Crop Blockages
92
Crop Blockage at the Right-Hand and Left-Hand End of the Pick-Up
92
Crop Blockage in the Pick-Up
92
Crop Blockage under Feed Rotor
93
Crop Blockage in the Baling Element
93
Operating the Reversing Device with Crop Blockages
93
Operating the Central Chain Lubrication System
94
KRONE ALPHA Operation Unit
97
Overview
98
Switching the Operation Unit On/Off
99
Start Tying Process in Manual Mode
99
Starting Tying in Automatic Mode
99
Setting the Net Layers
100
Setting the Automatic Blocking Time
100
Digital Sensor Test
101
Analogue Sensor Test
102
Setting the Feed and End Position of the Feed Rocker Arm
102
Display Filling
103
Showing the Software Version Number
103
KRONE Beta II Terminal
104
ISOBUS Shortcut Button Not Available
104
Switching Terminal On/Off
107
Touchable Display
107
Design DS 500
108
KRONE ISOBUS Terminal (CCI 800, CCI 1200)
110
Touchable Display
110
Switching Terminal On/Off
111
Design of Display
112
Design of the KRONE Machine Application
112
Setting Units on the Terminal
113
Foreign ISOBUS Terminal
114
Varying Functions to KRONE ISOBUS Terminal
114
Terminal Machine Functions
115
Status Line
115
Keys
116
Displays on the Working Screen
117
Displays on the Information Bar
119
Direction Display
120
Accessing the Working Screen
121
Automatic Call of the Road Travel Screen
122
Adjusting the Baling Pressure
122
Operating TIM 1.0 (Tractor Implement Management)
123
Mode of Operation of TIM 1.0
123
TIM Displays and Keys on the Working Screen
124
Activating TIM Functions
125
Pausing TIM Functions
125
Operating Machine Via Joystick
126
Auxiliary Functions (AUX)
126
Auxiliary Assignment of a Joystick
126
Terminal Menus
128
Menu Structure
128
Recurring Icons
129
Selecting a Menu Level
130
Selecting a Menu
130
Changing Value
131
Changing Mode
132
Tying in the Menu Level
132
Menu 1 "Number of Net Layers" (Net Wrapping)
134
Menu 1 "Number of Film Layers" (Chamber Film Wrapping)
134
Menu 3 "Advance Signalling
135
Menu 4 "Tying Start Delay" (Net Wrapping)
135
Menu 4 "Tying Start Delay" (Chamber Film Wrapping)
136
Menu 5 "Bale Diameter
137
Menu 7 "Sensitivity of Direction Display
137
Menu 8 "Type of Tying" (for the "Net and Chamber Film Wrapping" Version)
138
Menu 10 "Manual Operation" (for the "Net Wrapping" Version)
139
Menu 10 "Manual Operation" (for the "Net and Chamber Film Wrapping" Version)
140
Menu 13 "Counters
141
Menu 13-1 "Customer Counter
142
Menu 13-2 "Total Counter
144
Menu 14 "ISOBUS
145
Menu 14-5 "Configuring TIM Software" (for "TIM 1.0" Version)
145
Menu 14-9 "Switching between Terminals
147
Menu 15 "Settings
148
Menu 15-1 "Sensor Test
149
15.20.1.1 Adjusting Sensor B09/B10 "Filling Display Left/Right
151
Adjusting Sensor B61 "Tying 1 (Passive)
152
Menu 15-2 "Actuator Test
152
Menu 15-3 "Software Info
155
Driving and Transport
156
Preparing the Machine for Road Travel
157
Parking the Machine
157
Securing the Universal Shaft
157
Checking Road Travel Lighting
158
Preparing the Machine for Shipment
159
Securing the Side Hoods
159
Securing the Storage Compartment Flap
160
Mounting the Tensioning Device
160
Lifting the Machine
161
Settings
162
Setting the Baling Pressure
162
Setting the Bale Diameter
163
Checking and Setting the Position of the Feed Rocker Arm
163
Checking and Adjusting the Feed Position
165
Checking and Setting End Position for Chamber Film Wrapping
166
Checking and Setting End Position for Net Wrapping
167
Setting Wrapping Material Overhang
167
Setting Wrapping Material Brake
168
Setting the Brake Force Release When Feeding Wrapping Material
170
Checking and Setting the Axial Play of the Brake Disc at the Wrapping Material Brake
171
Locking/Releasing the Tension Lever
172
Setting the Lock of the Tapered Roller
173
Checking the Retaining Comb for Net Wrapping
174
Checking the Retaining Comb for Chamber Film Wrapping
175
Setting the Retaining Comb for Chamber Film Wrapping
176
Setting the Working Lights
177
Maintenance
178
Maintenance Table
178
Maintenance - before the Season
178
Maintenance - after the Season
179
Maintenance - Once after 10 Hours
180
Maintenance - Once after 50 Hours
180
Maintenance - Once after 500 Round Bales
180
Maintenance - Every 10 Hours, at Least Daily
180
Maintenance - Every 50 Hours
181
Maintenance - Every 500 Hours
181
Maintenance - Every 2 Years
181
Lubrication Chart
181
Lubricating the Universal Shaft
185
Tightening Torques
185
Checking/Maintaining Tyres
189
Servicing the Main Gearbox
190
Checking Hydraulic Hoses
191
Cleaning the Machine
191
Cleaning Deflection Pipes or Conical Tying Roller
191
Clean the Bushing and the Drawbar Eye
193
Cleaning Drive Chains
194
Protecting Brake Disc of the Wrapping Material Brake from Corrosion
194
Checking the Screw Connections on the Drawbar
194
Setting the Scraper and Stone Deflector
195
Setting the Scraper to the Spiral Roller
195
Adjusting the Scraper on the Deflection Shafts
197
Adjusting the Scraper on the Fixed Deflection Rolls
197
Setting the Stone Deflectors
197
Bleed the Friction Clutch on the Universal Shaft
198
Releasing the Cam Clutch on the Universal Shaft
198
Adjust Drive Chains
199
Drive Chain of the Pick-Up
199
Drive Chain of the Intake
200
Drive Chain of the Bale Formation Conveyor
201
Drive Chain of the Auger Conveyor
202
Drive Chain of the Starter Roller and the Lower Compression Roller
202
Checking the Bale Formation Conveyor Tension
203
Setting the Baling Pressure Indicators
203
Checking and Setting the Axial Play of the Brake Disc at the Wrapping Material Brake
205
Servicing Chain Lubrication Unit
206
Checking Oil Level, Topping up Oil and Changing Filter
206
Cleaning the Dosing Units
207
Replacing the Hose on the Dosing Unit
208
Servicing Compressed Air Brake (for Version with "Compressed Air Brake")
208
Cleaning Air Filter
208
Drain Condensation Water from the Compressed Air Tank
209
Retighten Tensioning Straps at the Compressed Air Tank
210
Malfunction, Cause and Remedy
211
Disturbances at the Pick-Up or During Picking up of Crops
211
Disturbances During or after the Baling Process
212
Disturbances at the Tying Unit or During the Tying Cycle
213
Malfunctions on the Chain Lubrication Unit
215
Faults of the Electrics/Electronics
216
Error Messages
216
Possible Error Types (FMI)
217
Overview of Fuses
218
Remedying Sensor/Actuator Error
218
Error List
218
Setting the Tailgate Lock
242
Repairs, Maintenance and Settings by Technicians
244
Servicing the Brake System
244
Checking the Pad Thickness of the Brake Shoes
245
Checking the Stroke of the Brake Cylinders
245
Setting Brake Lever on the Single Axle
245
Setting Mechanical Slack Adjuster on the Single Axle
246
Setting Transmission Linkage and Brake Lever on the Tandem Axle
247
Car Jack Contact Points
250
Waste Disposal
251
Appendix
252
Hydraulic Diagram
252
Index
253

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Krone 1022623 Original Operating Instructions (264 pages)

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