Page 1 Original operating instructions Document number: 150001187_03_en-GB Version: 11/04/2022 RP201-21 Round baler VariPack V 190 XC From machine number: 1086628...
Page 2 For information on your KRONE machines, also refer to mykrone.green. After you have registered, you can generate and manage your machines via the machine number so that you can view the machine data. Via your personal account, you can also access all KRONE services.
Page 3: Table Of Contents
Overload protections on the machine .................. 44 Identification plate ........................ 44 Function description net wrapping ..................... 46 Function description of twine tying..................... 47 Function description cutting unit .................... 48 Technical data .......................... 49 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 4 Connecting foreign ISOBUS terminal .................. 71 7.11 Connecting joystick ........................ 72 7.12 Connecting the camera to the KRONE ISOBUS terminal CCI 800 or CCI 1200 ....... 75 Operation .......................... 76 Preparation before baling ...................... 76 Filling the bale chamber...................... 77 Completing the baling process, starting tying cycle and ejecting round bales......
Page 5 KRONE Terminal DS 500 ....................... 128 10.1 Touchable display ........................ 128 10.2 Switching terminal on/off...................... 128 10.3 Design DS 500......................... 129 KRONE ISOBUS terminal (CCI 800, CCI 1200) .............. 131 11.1 Touchable display ........................ 131 11.2 Switching terminal on/off...................... 132 11.3 Design of display ........................ 133 11.4...
Page 6 Menu 13-1 “Customer counter”.................... 172 14.20.2 Menu 13-2 "Total counter" ....................... 174 14.21 Menu 14 "ISOBUS"........................ 175 14.21.1 Menu 14-5 "KRONE SmartConnect" .................. 176 14.21.2 Menu 14-6 "Configuring TIM software" (for "TIM 1.0" version) .......... 177 14.21.3 Menu 14-9 "Switching between terminals"................ 178 14.22 Menu 15 "Settings"...
Page 7 Checking hydraulic hoses ...................... 236 Malfunction, cause and remedy ................... 237 18.1 Disturbances at the pick-up or during picking up of crops ............ 237 18.2 Disturbances during or after the baling process .............. 238 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 8 Cleaning deflection rolls and baling belts ................ 250 18.12 Car jack contact points ...................... 250 Waste disposal........................ 252 Appendix.......................... 253 20.1 Hydraulic diagram ........................ 253 Index............................ 255 Declaration of conformity ..................... 265 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 9: Information On This Document
Information on This Document Validity This document is valid for machines of type: RP201-21 (VariPack V 190 XC) All information, illustrations and technical data in this document correspond to the latest state at the time of publication. We reserve the right to make design changes at any time and without notification of reasons.
Page 10: Figures
This arrow identifies the result of an action step or sequence of actions. This bullet point identifies an enumeration. If the bullet point is intended, it identifies the second level of the enumeration. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 11 WARNING The signal word WARNING warns of a hazardous situation which will result in serious injuries or death if the warning sign is ignored. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 12: Conversion Table
Inch-pound units Unit name Abbrevi- Unit name Abbrevi- ation ation Area Hectare 2.47105 Acre acres Volume flow Litres per minute L/min 0.2642 US gallons per minute Cubic metres m³/h 4.4029 per hour VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 13 Kilometres per km/h 0.6215 Miles per hour hour Volumes Litres 0.2642 US gallon US gal. Millilitre 0.0338 US ounce US oz. Cubic centi- cm³ 0.0610 Cubic inch in³ metre Weight Kilogram 2.2046 Pound VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 14: Safety
• Attachment of unauthorised or unapproved additional equipment • Use of spare parts which are not KRONE original spare parts • Stationary operation of the machine Unauthorised modifications to the machine may affect the properties of the machine or disrupt proper operation.
Page 15: Service Life Of The Machine
He has read the operating instructions and can implement the information in the operating instructions accordingly. • He is familiar with driving vehicles safely. • For road travel he has adequate knowledge of the highway code and has the stipulated driving licence. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 16: Personnel Qualification Of The Technicians
2.4.6 Structural modifications on the machine Structural modifications and extensions that were not approved by KRONE can impair the functionality, operational safety and also the road traffic certification of the machine. As a result, persons can be seriously injured or killed.
Page 17: Jobs On The Machine
„ Determine the cause of damage according to these operating instructions and repair the damage, if possible, Page 237. „ In case of damage which may affect operational safety and cannot be repaired according to these operating instructions: Have damage repaired by a qualified service centre. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 18: Danger Zones
Page 27. This also applies to brief inspection work. „ Consider the information in all relevant operating instructions: • the operating instructions for the tractor • the operating instructions of the machine • the operating instructions of universal shaft VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 19 „ In case of dangerous situations, immediately switch off drives and instruct people to leave the danger zone. Danger zone due to trailing machine parts If machine parts are trailing, people may be seriously injured or killed. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 20: Ensuring Functionality Of Safety Devices
„ Use only personal protective equipment which is in proper condition and offers effective protection. „ Adjust personal protective equipment to the person, for example the size. „ Remove unsuitable clothing and jewellery (e.g. rings, necklaces) and cover long hair with a hairnet. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 21: Safety Markings On The Machine
„ Consider the overall width of the combined tractor and machine. „ Consider the larger swivel range when cornering. „ Adjust the driving speed when cornering. „ When turning, watch out for people, oncoming traffic and obstacles. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 22: Parking The Machine Safely
Foreign objects and/or liquids in the hydraulic system and/or fuel system may impair the operational safety of the machine and cause accidents. „ Clean all connections and components. „ Close open connections by means of protective caps. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 23: Dangers Arising From Environment
„ Warn people: Do not approach the machine. Electrical voltage differences on the ground may lead to severe electric shocks. „ Wait for help from professional rescue teams. The overhead line must be switched off. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 24: Sources Of Danger On The Machine
Persons can suffer burns and/or scalding when hot liquids are drained. „ Wear personal protective equipment when hot consumables are drained. „ If necessary, allow liquids and machine parts to cool down before you start repair, maintenance and cleaning work. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 25: Dangers In Connection With Certain Activities: Working On The Machine
„ Only perform work which is described in this operating instructions. Prior to any work, stop and safeguard the machine, Page 27. „ All other maintenance and repair work must only be performed by qualified specialist workshop. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 26: Dangers In Connection With Certain Activities: Working On Wheels And Tyres
Frame or supporting components • Running gear „ Before carrying out welding work on the machine, obtain consent by KRONE customer service and, if required, identify alternatives. „ Before performing welding work on the machine, park the machine safely and disconnect it from the tractor.
Page 27: Behaviour In Dangerous Situations And In Case Of Accidents
Safety routines The fitting of wheels and tyres requires adequate knowledge and approved mounting tools. „ If there is a lack of knowledge, have the wheels and tyres fitted by the KRONE dealer or by a qualified tyre service. „ When fitting tyres on the rims, never exceed the maximum permitted pressure specified by KRONE, otherwise the tyre or even the rim may explode, Page 49.
Page 28: Securing Raised Machine And Machine Parts Against Lowering
„ Check installed seal rings for damage. Replace them if necessary. „ Collect leaking oil and/or waste oil in a container provided for this purpose, and dispose of it properly, Page 23. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 29: Running Actuator Test
Safety labels on the machine Every safety label is provided with an order number and can be ordered directly from the authorised KRONE dealer. Immediately replace missing, damaged and unrecognisable safety labels. When attaching safety labels, the contact surface on the machine must be clean and free of dirt, oil and grease to ensure optimum adhesion of the labels.
Page 30 Safety Safety labels on the machine Position and meaning of safety labels RPG000-165 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 31 There is a danger of being drawn in if you approach the danger zone and if you use your hands or feet to remove crop blockages. „ Before working on the pick-up, switch off the PTO shaft and the engine. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 32 Danger due to rotating machine parts When the machine is running, there is a risk of injury due to rotating machine parts. „ Before starting up, move the guards into their protective position. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 33 27 028 023 0 13. Ord. no. 27 013 422 0 (2x) Danger due to impact Risk of injury from the rolling bale. „ Ensure that no one remains in the danger zone. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 34: Information Labels On The Machine
Each information label has an order number. You can order the labels directly from your KRONE dealer. Replace missing, damaged and illegible information labels immediately. Prior to attaching an information label, ensure that the contact surface on the machine is clean and free of dirt, oil and grease so that the label can adhere to properly.
Page 35 Location and meaning of the information labels RPG000-231 1. Ord. no. 27 025 114 0 (1x) The label shows how to load the net in the machine, ca. 2 m Page 94. ca. 10 cm 27 025 114 0 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 36 835 mm for hay and 855 mm for straw when the machine is connected to the tractor, Page 56. 835 mm 855 mm 27 029 222 00 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 37 Page 250. • Order no. 942 012 2 The lifting points on the machine are marked with this label, Page 194. 942 012 2 • Ord. no. 27 023 958 0 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 38 Safety Information labels on the machine There are lashing points on the machine that are identified with this label, Page 195. 27 023 958 0 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 39: Safety Equipment
Safety Safety equipment Safety equipment RPG000-158 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 40 (every 2 years) are observed. „ Observe country specifications. The inspection intervals may differ from one country to another. If this is the case, follow the instructions on the fire extinguisher. Further information, Page 225. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 41: Smv Emblem
The SMV emblem (1) is at the rear in the centre or on left. If the machine is transported on transport vehicles (for example lorry or train), the SMV emblem must be covered or dismounted. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 42: Data Memory
- can be related to persons. Additional functions, which are contractually agreed with the customer (e.g. teleservice), allow the transmission of certain machine data from the machine. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 43: Machine Description
14 Support jack 6 Road travel lighting 15 Drawbar 7 Bale ejector 16 Safety chain (depending on country version) 8 Blade cassette 17 Lanyard (depending on country ver- sion) 9 Integral cutting rotor VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 44: Overload Protections On The Machine
If the cam clutch is actuated due to a machine overload, Page 226. Pick-up drive To prevent an overload, there is a claw coupling on the pick-up drive. This claw coupling has been set at the factory and must not be adjusted without consulting your KRONE service partner. Identification plate INFO...
Page 45 The machine number results from the last 7 digits of the vehicle identification number (5). To ensure that the data is always available, KRONE recommends that you enter it in the boxes on the front cover of these operating instructions.
Page 46: Function Description Net Wrapping
The double wrapping unit then moves back to the end position (I). This movement triggers the blade (4) to cut the net. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 47: Function Description Of Twine Tying
When the selected number of twine layers is reached, the twine arms move back to the zero position (I). At the same time, the blade (2) cuts both twines one by one in succession. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 48: Function Description Cutting Unit
From the tractor, the blade cassette can be swivelled hydraulically out of the feed channel if there are any crop blockages, Page 89. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 49: Technical Data
Technically permitted maximum speed (road travel) 40 km/h Airborne noise emission Airborne noise emission Emissions value (sound pressure level) 73.2 dB Measurement device Bruel & Kjaer, Type 2236 Accuracy class Measurement uncertainty (according to DIN EN ISO 11201) 4 dB VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 50: Ambient Temperature
Twine wrapping and tying material Run length plastic twine 400–600 m/kg Run length sisal 150–300 m/kg Maximum diameter of the spool of twine 270 mm Maximum height of the spool of twine 270 mm VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 51: Net Wrapping And Tying Material
DS 100 operation unit power supply 12 volt, 3-pin socket DS 500 operation unit power supply 12 volt, 9-pin socket CCI 800/CCI 1200 terminal power supply 12 volt, 9-pin socket ISOBUS 12 volt, 9-pin socket VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 52: Requirements For Tractor - Brake System
If oils, which have different specifications, are mixed with each other, the machine may be damaged. „ Never mix oils, which have different specifications, with each other. „ Contact your KRONE service partner before using an oil with a different specification after changing the oil. Biodegradable consumables can be used on request.
Page 53: Lubricating Greases
After lubricating, remove the grease coming out of the bearing position. For a list of the lubrication points to be lubricated Page 207. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 54: Initial Operation
ü The cable ties, which were mounted to secure the storage box flap and the side hood, were removed. Scope of delivery The machine is delivered together with the following additional parts. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 55: Mounting Hose And Cable Support
1 universal shaft 6 Hose and cable support 2 Ring spanner 7 Warning foil 3 Terminal (depending on version) 8 Test roll KRONE excellent, net for net wrapping 4 Small parts 9 Universal shaft bracket 5 7-pole connection cable for road travel...
Page 56: Adjusting The Drawbar Height
The distance can be different for straw (large swaths): X=855 mm. INFO For high driving speeds on uneven terrain, KRONE recommends a distance of X=855 mm. If the machine is too low, there is no support pressure relief for the pick-up. Checking drawbar height ü...
Page 57: Universal Shaft
ü The machine has been shut down and secured, Page 27. ü The length of the universal shaft is adjusted to the tractor, Page 58. „ Remove the screw connection (2) from the universal shaft (1). VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 58: Adjusting The Length Of The Universal Shaft
„ To prevent damage to the machine, check the length of the universal shaft whenever you change tractors. Have it corrected by a KRONE service partner if necessary. The universal shaft must be shortened as far as the narrowest position of both universal shaft halves permits.
Page 59: Mounting Universal Shaft Bracket
NOTE! These are the boreholes of the universal shaft chain which was removed beforehand. „ Mount the screw connection (3). Torque: Page 212. Æ The universal shaft can be deposited with the bottom hitching of the drawbar on the universal shaft bracket (1), Page 191. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 60: Commissioning
(e.g. ball-head hitch) must be in a horizontal position (+/- 3°) with respect to the ground so as not to obstruct the operational swivel angle between the mechanical connection devices. RP000-098 Example image VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 61: Mounting The Universal Shaft On The Tractor
„ To prevent damage to the machine, check the length of the universal shaft whenever you change tractors. Have it corrected by a KRONE service partner if necessary. ü The machine has been shut down and secured, Page 27.
Page 62: Connecting Hydraulic Hoses
If foreign objects or liquids get into the hydraulic system, the hydraulic system may be severely damaged. „ When connecting the quick couplings, ensure that they are clean and dry. „ Check the hydraulic hoses for abrasion and pinch point and replace if required. RPG000-117 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 63: Connecting Hydraulic Brake (Export)
Short circuit caused by impurities and moisture in the plug connection The machine may be damaged by a short circuit. „ Make sure that the plugs and sockets are clean and dry. BPG000-067 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 64: Mounting Safety Chain
The safety chain should have enough play when driving around curves. ü The machine has been shut down and secured, Page 27. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 65: Connecting The Krone Ds 100 Operation Unit
Commissioning Connecting the KRONE DS 100 operation unit RP000-104 „ Mount the safety chain (1) on the machine. BP000-106 „ Install the safety chain (1) at a suitable position (for example: [I] or [II]) on the tractor. Connecting the KRONE DS 100 operation unit...
Page 66 Commissioning Connecting the KRONE DS 100 operation unit Tractors with integrated ISOBUS system EQG003-125 ü The machine has been shut down and secured, Page 27. Connection terminal to tractor „ Connect the 9-pin plug (1) of the terminal to the 9-pin socket (2) (In-cab).
Page 67: Connecting Krone Terminal Ds 500
EQG003-124 ü The machine has been shut down and secured, Page 27. ü The accessories kit B290 “KRONE tractor retrofitting” is mounted. Connection terminal to tractor „ Connect the 9-pin plug (1) of the terminal to the 9-pin socket (2) (In-cab).
Page 68 Commissioning Connecting KRONE terminal DS 500 Tractors with integrated ISOBUS system EQ003-251 ü The machine has been shut down and secured, Page 27. Connection terminal to tractor „ Connect the 9-pin plug (2) of the cable (1) to the 9-pin socket (3) (In-cab). Connection tractor to machine INFO The cable (6) can be ordered by quoting the order number 20 086 886 *.
Page 69: Connecting The Krone Isobus Terminal (Cci 800, Cci 1200)
EQ003-252 ü The machine has been shut down and secured, Page 27. ü The accessories kit B290 “KRONE tractor retrofitting” is mounted. Connection terminal to tractor „ Connect the 9-pin plug (2) of the cable (1) to the 9-pin socket (3) (In-cab). Connection tractor to machine INFO The cable (6) can be ordered by quoting the order number 20 086 886 *.
Page 70 Commissioning Connecting the KRONE ISOBUS terminal (CCI 800, CCI 1200) Tractors with integrated ISOBUS system CCI 1200 CCI 800 EQ001-173 ü The machine has been shut down and secured, Page 27. Connection terminal to tractor „ Connect the 12-pin plug (2) of the cable (3) to the 12-pin socket (1) of the terminal.
Page 71: Connecting Foreign Isobus Terminal
EQ001-181 ü The machine has been shut down and secured, Page 27. ü The accessories kit B290 “KRONE tractor retrofitting” is mounted. Connection terminal to tractor „ Connect the 12-pin plug (2) of the cable (3) to the 12-pin socket (1) of the terminal.
Page 72: Connecting Joystick
„ Connect the 11-pole socket (4) of the cable (2) to the 11-pole socket (3) of the machine. 7.11 Connecting joystick INFO Follow the supplied joystick operating instructions for attachment of the joystick in the tractor cabin. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 73 Commissioning Connecting joystick 7.11 KRONE ISOBUS terminal on tractors with integrated ISOBUS system EQ001-150 ü The machine has been shut down and secured, Page 27. „ Connect the 9-pin plug (2) of the cable (1) to the 9-pin socket (3) of the joystick.
Page 74 ü The machine has been shut down and secured, Page 27. ü The accessories kit B290 “KRONE tractor retrofitting” is mounted. „ Connect the 9-pin plug (2) of the cable (1) to the 9-pin socket (3) of the joystick. „ Connect the 9-pin plug (4) of the joystick to the 9-pin socket (5) (In-cab).
Page 75: Connecting The Camera To The Krone Isobus Terminal Cci 800 Or Cci 1200
CCI 800 CCI 1200 EQ000-212 „ Insert the plug (4) on the camera (2) cable (3) into the connection C (1) of the KRONE ISOBUS terminal CCI 800 or CCI 1200 . „ To connect the plug (4) correctly, ensure that it is aligned with the marked points (5). VariPack V 190 XC...
Page 76: Operation
ü The required cutting length has been set, Page 202. ü The customer counter has been set to 0, Page 172. ü The tailgate is closed. ü The working screen has been selected, Page 143. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 77: Filling The Bale Chamber
At the beginning, change the side every 3 m until the bale diameter is approx. 80 cm. Next, crops must be picked up on each side approx. every 10 ... 20 m. The crops will then be distributed evenly on the right and left sides of the bale chamber. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 78 „ To largely prevent short, brittle straw from falling out of the bale chamber when driving from one swath to the next swath, switch off the PTO shaft in the meantime. Driving speed KRONE recommends a driving speed of 5 ... 12 km/h. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 79: Completing The Baling Process, Starting Tying Cycle And Ejecting Round Bales
„ Take the outer blades out of the cutting unit or completely switch off the cutting unit. „ Reduce the baling pressure, Page 197. Operating the support jack INFO In order to increase the base of the support jack when the ground is soft, use a suitable support. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 80: Using The Stop Cock Of The Tailgate
As a result, people may be seriously injured or killed. „ Always close the stop cock when carrying out work with the tailgate open. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 81: Releasing/Applying The Parking Brake
. In order to prevent the machine from rolling away, also use the wheel chocks, Page 83. Applying the parking brake (2) „ Apply the parking brake (2) until the resistance has increased noticeably. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 82: Using Ladders For The Tying System
„ Folding up: Fold the lowest step of the ladder (1) upwards in the direction of the arrow until it engages. „ Folding down: Pull the knob (2) and fold the ladder downwards against the direction of the arrow. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 83: Fitting Wheel Chocks
8.10 Removing/mounting the safety device which prevents unauthorised The safety device is used to prevent unauthorised use when the machine has been switched off. ü The machine has been parked, Page 190. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 84: Pick-Up
„ For the other terminals: To preselect the pick-up, press the key on the terminal, Page 137. ð The key switches to „ To lower the pick-up into the working position, actuate the control unit on the tractor (yellow, 3+). VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 85: Setting The Pick-Up Working Height
„ Lower the pick-up (3) hydraulically, Page 84. „ Shut down and safeguard the machine, Page 27. „ Check whether the distance between the tines and the ground is approx. 20-30 mm. „ If required, re-adjust the perforated bar (1). VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 86: Activating/Deactivating The Bearing Pressure Relief For The Pick-Up
This bearing pressure relief function can be activated or deactivated. KRONE recommends activating the bearing pressure relief for the pick-up to protect the sward and to protect the machine from damage.
Page 87: Crop Press Roller Unit
„ Never operate the machine without a crop press roller unit. 8.12.1 Setting the crop press roller unit RPG000-110 The crop press roller unit (3) guides the crops at the intake via the pick-up. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 88: Removing/Mounting The Baffle Sheet On The Crop Press Roller Unit
„ Push the baffle sheet (1) to one side and remove. Mounting „ Place the baffle sheet (1) on the crop press roller (2) and secure with the linch pins (3) on the right and left sides of the pick-up. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 89: Cutting Unit
When the control unit is put to floating position, only the blade cassette is lowered, the blades remain in the feed channel. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 90: Swivelling In/Out Blades
„ For the other terminals: To preselect the blades, press the key. ð The key appears additionally on the display. „ Press the key. ð The key is displayed with a green arrow until the blades are swivelled in. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 91 Moving blades For "DS 100 operation unit" version: As a status display, the indicator lamp does not shine above the field above the key as soon as the blades are swivelled out (deactivated). VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 92: Swivelling Blade Groups In/Out
Æ 8 blades are illustrated here. If individual blades did not swivel in The following steps must be performed if individual blades did not swivel in after the blade groups were mechanically or hydraulically swivelled in. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 93: Storing Blades On The Blade Support
The blade support on the left and/or right side of the machine is used to suspend a set of blades for storage. Here, you can store either the new or the used set of blades. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 94: Net Wrapping
„ Push the blades onto the blade support (1) for storage. „ Mount the bolt (4) and secure it by means of the spring cotter pin (3). „ Mount the linch pin (2). 8.14 Net wrapping 8.14.1 Inserting the net roll RP000-722 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 95 „ To centre the net roll (3), insert the alignment sheets (1) identically on both sides of the net support / holder (2). Ensure that a gap of approx. 2 mm is maintained on both sides between the net roll (3) and alignment sheet (1). VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 96: Inserting The Net
„ Unwind approx. 2 metres forwards off the net roll (1). „ Route the net underneath the yellow rubber roll (4). „ Place the net over the deflection roll (2). „ Place the end of the net (7) between the spreading roll (5) and net pusher (8). VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 97 WARNING! Risk of injury to fingers! Always use the handle to move the pressure pipe (9)! „ Using the handle, fold the pressure pipe (9) downwards in the direction of the arrow onto the inserted net roll. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 98: Cutting The Net
ü The machine has been shut down and secured, Page 27. ü The left side hood is open. „ Pull the handle (2) and manually guide the pivoted wrapping and tying material supply (1) and swivel out to the side. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 99 „ At the same time fold the net support / holder (2) downwards in the direction of the arrow. „ Dismount one of the two alignment sheets (4) to make it easier to insert the net roll in the next step. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 100: Twine Tying
If the twine or components of the twine tying are soiled by oil or lubricating grease, the machine may suffer damager. „ Cut off any soiled section of twine or use a new twine spool. „ Clean the components of the twine tying before inserting the twine. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 101: Inserting Tying Twine
„ Shorten the twine ends of all reef knots to X=15 ... 20 mm. 8.15.2 Inserting tying twine ü The machine has been shut down and secured, Page 27. ü The spools of twine are connected with each other in the twine box, Page 100. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 102 „ Route the tying twines (1) and (2) through the eyelets (4) out of the twine box (3) to the outside. RP001-028 „ Route the tying twines (1) and (2) through the eyelets (6), (7), (8) and (9). For assistance, the eyelets on the machine are marked with 1 and 2. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 103 15 cm of excess thread at the end. „ Put the brake plate of the twine brake (20) back onto the eyelet (21), so that the twine (2) is pinched. To adjust the twine tension on the twine brake Page 199. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 104: Swivelling The Twine Box To And Fro
„ To open the tailgate, actuate the control unit on the tractor (red, 1+) until the tailgate is open. „ To close the tailgate, move the control unit on the tractor (red, 1+) into the float position. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 105: Removing Crop Blockages
CAUTION! Risk of injury due to sharp parts! Always wear appropriate protective gloves when removing crop blockages. „ Manually remove the accumulated crops. „ Mount the baffle sheet, Page 88. 8.17.3 Crop blockage under the cutting rotor RPG000-164 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 106: Crop Blockage In The Baling Element
„ Manually remove the accumulated crops from the baling element. „ Open the stop cock, Page 80. „ Switch on the tractor engine and the PTO shaft. „ Close the tailgate. „ Resume baling. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 107: Krone Operation Unit Ds 100
KRONE operation unit DS 100 Overview KRONE operation unit DS 100 For version with "Net wrapping" NOTICE Penetration of water in the operation unit could lead to malfunction. As a result, the machine can no longer be operated safely. „ Protect the operation unit from water.
Page 108 KRONE operation unit DS 100 Overview Pos. Icon/designation Explanation Direction display arrows, see Page 110 LEDs A-H The LEDs indicate the direction or the progress of the tying cycle on the working screen. Additionally, the LEDs can indicate different set- tings.
Page 109: Switching The Operation Unit On/Off
KRONE operation unit DS 100 Switching the operation unit on/off Pos. Icon/designation Explanation • Start tying process in manual mode • Switch the automatic mode of tying on/off, Page 111 Switching working lights on/off, see Page 112 Switching warning beacon on/off, see Page 112 Switching the operation unit on/off, see Page 109...
Page 110: Accessing The Working Screen
KRONE operation unit DS 100 Accessing the working screen Accessing the working screen The working screen can show the following data: • The display shows the actual bale diameter in cm. • During filling of the bale chamber, the LEDs A-H serve as direction display, Page 110.
Page 111: Start Tying
KRONE operation unit DS 100 Start tying Icon Explanation Step 2: The bale chamber is filled too much on the right side. Steer the tractor to the right to pick up the swath on the left of the bale chamber.
Page 112: Switching The Working Lights On/Off
KRONE operation unit DS 100 Switching the working lights on/off Switching the working lights on/off „ To switch on the working lights, press the key. Æ The indicator lamp above the key emits light. „ To switch off the working lights, press the key.
Page 113: Setting Advance Signaling
KRONE operation unit DS 100 Setting advance signaling 9.10 9.10 Setting advance signaling Pre-signaling is used to warn if the round bale in the bale chamber is near completion. On the operation unit, you can set the filling at which advance signaling starts.
Page 114: Setting The Baling Pressure
KRONE operation unit DS 100 9.12 Setting the baling pressure How the bale chamber is optimally filled by the pick-up, Page 77. „ To call the "Sensitivity of direction display" menu, first press the key (3) and then the key twice.
Page 115: Setting The Core, Centre And Edge Of The Round Bale
KRONE operation unit DS 100 Setting the core, centre and edge of the round bale 9.13 Releasing the baling pressure The baling pressure can be released for maintenance work at the baling belts or in the bale chamber. ü The working screen has been selected, Page 110.
Page 116 KRONE operation unit DS 100 9.13 Setting the core, centre and edge of the round bale Data in the display (3) Preselected setting The setting for different baling pressures is ac- tivated The setting for different baling pressures is de- activated.
Page 117: Setting The Number Of Net Layers
KRONE operation unit DS 100 Setting the number of net layers 9.14 Setting the baling pressure of the centre „ To set the baling pressure for the centre of the round bale, press the key again. ð The indicator lamp above the key (6) and the LED E (2) emit light, and the display...
Page 118: Setting The Tying Start Delay
KRONE operation unit DS 100 9.15 Setting the tying start delay ð The display (2) shows the set number of net layers. „ To change the value, press the keys (4). Æ The value is saved automatically. „ To return to the working screen, press the key (3) once more.
Page 119: Displaying The Customer Counter
KRONE operation unit DS 100 Displaying the customer counter 9.16 9.16 Displaying the customer counter EQ003-250 The customer counter shows the number of the pressed round bales in the display (1). 8 different customer counters can be indicated and saved. Each LED from A-H corresponds to one customer counter.
Page 120: Sensor Test For Digital And Analogue Sensors
KRONE operation unit DS 100 9.17 Sensor test for digital and analogue sensors 9.17 Sensor test for digital and analogue sensors WARNING Danger of injury in the danger zone of the machine If the PTO shaft runs during the sensor test, machine parts may start to move unintentionally.
Page 121: Calibrating Sensors
KRONE operation unit DS 100 Calibrating sensors 9.18 Designation Sensor type Speed of bale chamber digital Tying process active digital Blade cassette up digital Filling display left analogue Tailgate lock hook left digital Tailgate lock hook right digital Bale ejection...
Page 122 KRONE operation unit DS 100 9.18 Calibrating sensors ð The display shows the currently measured voltage of the selected sensor is indicated in 1/10 V. ð One of the LEDs A-E is lit. The LEDs A–E stand for the following sensors:...
Page 123: Actuator Test For Digital And Analogue Actuators
KRONE operation unit DS 100 Actuator test for digital and analogue actuators 9.19 Set end position of the feed rocker arm ü The LED D is lit. „ To move the feed rocker arm in the direction of the end position, press the ...
Page 124 KRONE operation unit DS 100 9.19 Actuator test for digital and analogue actuators Status Display Actuator status Is lit Actuator ON Is lit Actuator OFF Flashes Short circuit Flashes Cable break Flashes General fault The following actuators can be displayed: Designation Working lights net roll (for the “Working lights”...
Page 125: Error Messages
KRONE operation unit DS 100 Error messages 9.20 9.20 Error messages The error messages can be indicated in the working screen or road travel screen. If an error message is pending, the LEDs A-H flash. The display shows the error number of the error message.
Page 126: Setting User Preferences
KRONE operation unit DS 100 9.22 Setting user preferences Display Explanation The feed rocker arm is in the limit position. The feed rocker arm is in the feed position. The feed rocker arm is between the limit and feed position. This display is also shown while the feed rocker arm is moving.
Page 127 KRONE operation unit DS 100 Setting user preferences 9.22 Number of the set- Setting type Value range (3) ting (2) Volume 0-10 Background lighting day design 0-10 Background lighting night design 0-10 Display lighting day design 1-10 Display lighting night design...
Page 128: Krone Terminal Ds 500
ð If the machine is connected, the display shows the road travel screen after switching on. Æ The terminal is ready to operate. Switching off „ Press and hold down the key (1). VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 129: Design Ds 500
Design DS 500 10.3 10.3 Design DS 500 EQ003-254 The KRONE machine application is divided into the following areas: Status line (1) The status line (1) indicates current states of the machine (depending on how it is equipped), Page 136. Keys (2) The machine is operated by pressing the keys (2) via touch function,...
Page 130 Reduce the value. • Navigate to the previous value in the menu. • Navigate to the previous menu. Press the scroll wheel: • Select the value. • Save the value. • Open the menu. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 131: Krone Isobus Terminal (Cci 800, Cci 1200)
KRONE machines, which have ISOBUS equipment, are coordinated with this system. EQG000-057 The electronic equipment of the machine consists essentially of the job computer (1), the terminal (2) and the control and function elements.
Page 132: Switching Terminal On/Off
KRONE ISOBUS terminal (CCI 800, CCI 1200) 11.2 Switching terminal on/off 11.2 Switching terminal on/off EQ001-174 KRONE ISOBUS terminal CCI 1200 KRONE ISOBUS terminal CCI 800 „ Before switching on the terminal for the first time, check that the connections are correct and tight.
Page 133: Design Of Display
„ For more details on how the terminal functions, follow the terminal operating instructions. 11.4 Design of the KRONE machine application EQG000-059 The KRONE machine application is divided into the following areas: Status line (1) The status line (1) indicates current states of the machine (depending on how it is equipped), Page 136.
Page 134: Setting Units On The Terminal
KRONE ISOBUS terminal (CCI 800, CCI 1200) 11.5 Setting units on the terminal Keys (2) The machine is operated by pressing the keys (2) via touch function, Page 137. Main window (3) Values (figures) shown in blue in the main window can be selected using the touch function.
Page 135: Foreign Isobus Terminal
KRONE ISOBUS terminal. Before commissioning, refer to the mode of operation of the KRONE ISOBUS terminal in the operating instructions. A major difference to the KRONE ISOBUS terminal is the arrangement and number of keys with functions determined by the selected external ISOBUS terminal.
Page 136: Terminal Machine Functions
If error messages are ignored and the malfunction is not remedied, people may be injured and/or the machine may be damaged seriously. „ Remedy the malfunction when the error message is displayed, Page 242. „ If the malfunction cannot be remedied, consult a KRONE service partner. 13.1 Status line INFO Using a terminal with a resolution of less than 480x480 pixels.
Page 137: Keys
Switching tying to manual operation. Preselect blades. When the key has been pressed, the con- trol unit must be actuated to swivel the blades in or out. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 138 Icon Explanation Start TIM functions (can be selected only when tailgate closed). Pause TIM functions. In doing so, registration and authen- tication are not disconnected between tractor and ma- chine. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 139: Displays On The Working Screen
The TIM function can be switched off individually via the checkbox, e.g. if the machine is in an unfa- vourable position for ejecting the round bale. To configure the TIM soft- ware, see Page 177 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 140 The blade cassette is in the lower position. This maintenance position is used, for example, to change the blades, Page 226, or to remove crop blockages, Page 105. The blade cassette is in the lower position. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 141: Displays On The Information Bar
In addition, the progress of the net wrapping or twine tying is displayed as a percentage under the icon. 13.4 Displays on the information bar EQG003-111 The available icons comply with the equipment of the machine. The following represented icons are not always available. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 142 The direction display (1) shows the driver to which side and to what extent he must correct his direction when driving over the swath in order to ensure the bale chamber is filled evenly. The following displays are possible: VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 143 „ If the swath is too narrow, pick it up alternately (on left/right). Ensure that you do not move too far to the left or right 13.6 Accessing the working screen Road travel screen Example menu VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 144 The terminal switches automatically to the Road travel screen after roughly five minutes when the following requirements are met: ü The PTO shaft is switched off. ü The tailgate is closed. ü The machine is in field mode. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 145 „ On slopes, deposit round bales in manual mode only. „ On slopes, always deposit round bales in such a way that they cannot start moving on their own. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 146 For version with "TIM 1.0" TIM status: The machine is being registered and authenticated with the tractor. TIM status: The machine has been registered and authenticated. By pressing the key , the TIM status switches to VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 147 In the case of the TIM function "Stop tractor when the tying cycle starts", the tractor must be driven at a speed of at least 0.5 km/h before the TIM function can be confirmed on the tractor. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 148 A programmable key can be assigned with several different functions. If key assignments are saved, the display shows corresponding menus when switching on the terminal. The following functions are available in the “Auxiliary” (AUX) menu: VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 149 For further information, see the operating instructions for the terminal and tractor used. INFO The examples below represent a recommendation. The assignment of the joystick can be adapted to own desires. For further information, please refer to the operating instructions of the used terminal. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 150 The keys on the WTK joystick can be assigned on 2 levels. „ Change between the levels using the switch (2). Æ The LED (1) is lit green or red. Recommended configuration of an AUX joystick CCI A3 EQG003-143 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 151 Terminal machine functions Operating machine via joystick 13.10 The indicator lamp (2) shines, showing that operating level 1 is active. „ Actuate the switch (1) on the rear of the joystick to display the next operating level. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 152 Page 164 Correction of start/end position of twine tying (for "net wrapping and twine tying" version), Page 167 Moisture measurement (for version with "moisture measurement"), Page 169 12-1 Error message for moisture measurement, Page 169 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 153 Page 180 15-2 Actuator test, see Page 184 15-3 Software information, see Page 186 15-4 Error list, see Page 186 14.2 Recurrent icons To navigate in the menu level/menus, the following icons appear again and again. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 154 For an overview of the menus: Page 152. 14.4 Selecting a menu Calling up menu The menus are selected depending on used terminal (touch sensitive or not touch sensitive). VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 155 Values must be entered or changed for the settings in the menus. The values are selected depending on used terminal (touch-sensitive or not touch-sensitive). For version with "Touch-sensitive" and "Not touch-sensitive terminal" • Via scroll wheel. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 156 „ To select the previous mode, press „ To save, press Æ An acoustic signal sounds, the set mode is saved and the icon is briefly displayed in the upper line. „ To leave the menu, press VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 157 Number of twine layers (if twine tying type was selected under (3)) Tying start delay net wrapping (if net tying type was selected under (3)) Tying start delay twine tying (if twine tying type was selected under (3)) Selecting type of tying (net or twine) VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 158 ü Twine tying is selected in menu 8 "Type of tying",see Page 162. „ To open the menu, press Æ The display shows the menu "Number of twine layers". The following values can be set: VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 159 Tying start delay is used to set the period of time which is required between completion of round bale in the bale chamber and triggering the tying cycle. The tying start delay is set in seconds. Setting range: 0.0–10 s VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 160 Setting the baling pressure A different baling pressure can be set for the core, the centre and the edge of the round bale, and a diameter for the core. The following values are possible: VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 161 The higher the sensitivity of the direction display is set, the stronger the motion indication appears in the form of arrows on the working screen. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 162 „ To open the menu, press Æ The display shows the "twine tying type selection" menu. Changing the mode „ Select and save the mode, Page 156. The following modes can be selected: VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 163 The set nominal bale diameter is 108 cm. If the actual bale diameter is only 100 cm, which is 8 cm too small, a correction value of +8 cm must be set. This means: Correction value = nominal bale diameter - bale diameter VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 164 Use the keys on the sides to operate the following functions: Icon Explanation Move actuator for wrapping process to feed position Move actuator for wrapping process into tying position Moving the tying actuator to the end position VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 165 (1) Twine tying The following status displays may appear on the display: Icon Explanation Twine arms in feed position. Twine arms in start position. Twine arms in tying position. Twine arms in end position. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 166 „ To move the twine arms into the start position, press „ Press to move the twine arms to the end position. (2) Net tying The following status displays may appear on the display: VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 167 (start position), • the position at which twine tying shall stop in the centre of the round bale (end position). VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 168 „ Increase or reduce the value, Page 155. „ In order to save the value, press VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 169 The error message for the display can also be deactivated or re-activated. The lower limit value has been permanently set ex works and cannot be changed. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 170 Menu 12-2 "Correction value for moisture measurement" In this menu a correction value can be set for the moisture measurement if the displayed value deviates from the value of an external measuring system. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 171 Value (2) – measured value of the external moisture measuring system=correction value (1) Values between +10 and -10 can be set. „ Increase or reduce the value, Page 155. „ In order to save the value, press VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 172 NAME 01 NAME 02 NAME 03 NAME 04 EQ003-054 / EQ003-228 ü Menu 13 “Counter” is called.“ Page 172. „ To open the menu, press Æ The display shows menu 13-1 "Customer counter". VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 173 Operating hours counter for the corresponding customer Use the keys on the sides of the terminal to operate the following functions: Icon Explanation Increase number of bales Reduce number of bales Setting displayed customer counter to zero VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 174 ü Menu 13 “Counter” is called.“ Page 172. „ To open the menu, press Æ The display shows menu 13-2 "Total counter". The icons that appear in the working screen have the following meaning: VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 175 ü The menu level is open, Page 154. „ To open the menu, press Æ The display shows the "ISOBUS" menu. Depending on the machine equipment, the "ISOBUS" menu is divided into the following submenus: VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 176 14-6 Configuring TIM software (for "TIM 1.0" version), Page 177 14-9 Switching between terminals, see Page 178 14.21.1 Menu 14-5 "KRONE SmartConnect" The access data for the KRONE SmartConnect (KSC) can be seen in this menu. 14-5 WLAN-NAME: 00011501 WLAN-KEY: afbb2bfac5 PRODUCT-CODE: C0060000600011501 EQG000-064 ü...
Page 177 Stop TIM functions. In doing so, registration and authentic- ation are also disconnected between tractor and machine. Pause TIM functions. In doing so, registration and authen- tication are not disconnected between tractor and ma- chine. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 178 . The machine automatically takes over control of the TIM functions on the tractor, Page 145. 14.21.3 Menu 14-9 "Switching between terminals" INFO This menu is only available if several ISOBUS terminals are connected. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 179 Menu 15 "Settings" EQG003-036 ü For The menu level is active, Page 154. „ To open the menu, select Æ The display shows the "Settings" menu. The "Settings" menu is divided into the following submenus: VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 180 EQG003-030 ü Menu 15 “Settings” is called, Page 179. „ To open the menu, press Æ The display shows the "Sensor test" menu . The following keys can be available in the menu: VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 181 Blade cassette up Filling indicator Tailgate lock hook left Tailgate lock hook right Bale ejection Tying 1 (passive) Position tying mechanism twine (for version "Net and twine tying") VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 182 Sensor attenuated (metal in front of the sensor) Sensor unattenuated (no metal in front of the sensor) Cable break or short circuit Defective sensor or job computer Cable break Short circuit 14.22.1.1 Adjusting sensor B08 “Top blade cassette” RPG001-241 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 183 „ When the bar is in the red rectangle, save the position by clicking on „ Approach the tying position of the feed rocker arm by clicking on „ Check the tying position on the machine, Page 245. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 184 Æ The display shows the "Actuator test" menu. The following keys can be available in the menu: Icon Designation Choose previous sensor Choose next sensor Switching on the actuator Switch off the actuator Exit menu VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 185 Lowering the feed rocker arm Lifting the feed rocker arm Baling pressure Possible status displays of the actuators Icon Designation Actuator ON Actuator OFF General actuator error No supply voltage Possible cause: Fuse defective. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 186 All active and non-active errors are shown in this menu. The errors are shown with a number indicating how often the error occurred and the time on the operating hours counter when the error last occurred. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 187 Delete individual errors • The selected error is deleted. • Only non-active errors can be deleted. Delete all errors • All inactive errors are deleted. Recurring icons Page 153. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 188 „ To select the error to be deleted, press „ To delete the error, press Delete all errors Only non-active errors (highlighted grey) can be deleted. „ To delete all errors, press VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 189 In addition, using an automatic anti-jack-knife brake system can lead to a significantly higher wear on the machine brakes. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 190 „ Disconnect the hydraulic hose lines and hook them into the support at the machine. „ Drive the tractor away carefully. „ Fit the safety device which prevents unauthorised use and keep the key in a safe place, Page 83. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 191 „ Attach the universal shaft chain (1) to the support (3). With bottom suspension of the drawbar RPG000-137 „ Fold out the universal shaft bracket (1) and place the universal shaft on the universal shaft bracket (1). VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 192 For road travel, you can remove the guide wheel of the pick-up on the right-hand side of the machine to reduce the overall width of the machine to less than 2.55 m (depending on the currently installed tyres). Next, mount it on the drawbar for storage. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 193 Checklist for the transport of the machine ü All guards are properly closed and locked. ü Ladders for the tying system have been folded up, Page 82. ü The universal shaft is secured, Page 191. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 194 „ Make sure the lifting means are properly secured. „ Never stay under the suspended machine. „ If work has to be performed under the machine, securely support the machine, Page 28. The machine is equipped with 3 suspension points. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 195 If the machine is not properly lashed for transportation by vehicle, the machine may move in an uncontrolled manner and endanger people. „ Before transporting the machine, secure it properly to the designated lashing points using suitable lashing material. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 196 The lashing points on the machine are identified with an information label, Page 34. RPG000-219 1 2 lashing points at the front RPG000-220 1 2 lashing points at the rear (one on the left and one on the right machine side) VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 197 The bale diameter is set via the operation unit, see Page 112 For the remaining terminals The bale diameter is set via the working screen on the terminal, Page 145. 16.3 Setting net overhang on the wrapping material brake RPG000-163 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 198 The brake force is set using the 3 screws (4). The net must protrude approx. 10 cm between the rubber pads, Page 96. Default dimension of the 3 springs (3) set by KRONE: X=24 mm ü The machine has been shut down and secured, Page 27.
Page 199 „ Wear protective gloves when you adjust the blade on the twine tying system. „ Be particularly careful when you work on the twine tying system in the vicinity of the blade. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 200 „ Check also to ensure that the blade support (2) is pushed up to the borehole (3). „ If this is not the case, loosen the screw connections (4) and move the blade support (2). VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 201 Pos. Oil lubrication for setting screw Drive no. 1 – baling unit (8) white Drive no. 2 – rotor (9) red Drive no. 3 – feed roller and starter (10) orange roller VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 202 The bale ejector (1) can be set in 3 positions (Position I, II and III). Position Explanation Round bales up to 165 cm Round bales up to 190 cm For soft ground ü The machine has been shut down and secured, Page 27. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 203 „ Pull out the extension (3) in the direction of the arrow until the required position (I), (II) or (III) has been reached. „ Mount the bolt and the linch pin (2). Ensure that the linch pin is mounted from the outside. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 204 Check hydraulic hoses see Page 218 Check the electrical connection cables and, if necessary, have them repaired or changed by a KRONE service partner Removing corrosion from net support / holder see Page 225 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 205 Tighten the screw connections on the drawbar see Page 221 Check tyre pressure see Page 215 Have the slack adjuster of the brake system Only by KRONE service partner, see manual checked for service technicians Check the hydraulic hoses for leaks and, if ne- see Page 218 cessary, have them replaced by a KRONE service partner.
Page 206 Main gearbox see Page 217 17.1.10 Maintenance – Every 1,000 round bales Components Check running behaviour of the baling belts Only by KRONE service partner, see manual and adjust if required for service technicians VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 207 The types of lubrication are marked by means of icons in the lubrication chart, refer to table. Type of lubrication Lubricant Comment Grease Multi-purpose grease „ Apply two strokes of lubricating grease from the grease gun per grease nipple. „ Remove excess lubricating grease at the grease nipple. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 208 Service & maintenance 17.2 Lubrication chart Left side of machine RPG000-169 Every 20 operating hours VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 209 Service & maintenance Lubrication chart 17.2 Every 50 operating hours Every 500 operating hours Use a different lubricating grease for this lubrication point, Page 53. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 210 Service & maintenance 17.2 Lubrication chart Right side of machine RPG000-170 Every 20 operating hours Every 50 operating hours VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 211 „ Lubricate the universal shaft with multi-purpose grease at the intervals indicated in the table below. For a list of the lubricating greases to be used, Page 52. The following table provides information about the lubricant quantity and the lubrication interval per lubrication point. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 212 The table does not apply to countersunk screws with hexagon socket in case the countersunk screw is tightened via hexagon socket. DV000-001 Thread size Strength class on screw head Strength class 10.9 12.9 Tightening torque (Nm) VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 213 M30 x 1.5 2,100 2,650 Metric thread screws with countersunk head and hexagon socket INFO The table applies only to countersunk screws with hexagon socket and metric thread tightened via hexagon socket. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 214 Bleed valve made of brass copper ring Ventilation/breather filter made of Ventilation/breather filter made of brass steel Steel and cast Aluminium Steel and cast Aluminium Maximum tightening torque (Nm) (±10%) M10x1 M12x1.5 G1/4“ M14x1.5 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 215 Inspect the tyres visually „ Visually inspect tyres for cuts or breaks. Æ If there are cuts or breaks in the tyres, have the tyres repaired or replaced by a KRONE service partner. Maintenance intervals for visual inspection of the tyres, Page 204.
Page 216 8 units 380 Nm 420 Nm M20x1.5 30 mm 8 units 380 Nm 420 Nm M22x1.5 32 mm 8/10 units 510 Nm 560 Nm M22x2 32 mm 10 units 460 Nm 505 Nm VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 217 „ Top up with fresh oil via the inspection and filling hole (3) up to the inspection and filling hole (3). „ Screw the locking screw into the inspection and filling hole (3), tightening torque Page 214. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 218 The dirt particles may hit the eyes and hurt them. „ Keep persons away from working range. „ When performing cleaning work with compressed air or with high-pressure cleaner, wear suitable working clothes (for example eye protection). VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 219 (1) in the drawbar eye (2) is X=43 mm. If the dimension X is exceeded, the drawbar eye (1) must be replaced by a KRONE service partner. „ To minimize wear, clean the bushing (1) and the drawbar eye (2) several times a day and coat with grease.
Page 220 Æ The baling belts are relieved and can be moved. „ To secure the tailgate, close the stop cock, Page 80. „ Switch off the tractor, remove the ignition key and take it with you. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 221 They must be checked and adjusted if there are too much crops wrapped around them. Maintenance interval: see Page 204 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 222 „ Loosen the screw connections (4) of the setting sheet (2) and move the sheet in the oblong holes (3). This moves the cleaning roller too. ð The distance between the cleaning roller and the drive shaft increases as the setting sheet (2) is moved upwards. „ Tighten the screw connection (4). VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 223 Æ Readjust the cleaning roller if the distance is not X=3 ... 4 mm. „ Tighten the screw connection (4). „ Mount first the sprocket wheel (5), then the grinding block (7). „ Mount the chain (6) and adjust it if necessary, Page 231. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 224 Æ The distance is correct when it is X=3 ... 4 mm. Æ Readjust the cleaning roller if the distance is not X=3 ... 4 mm. „ Tighten the screw connection (1) of the cleaning roller. Tightening torques: Page 212. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 225 „ Ensure that the pressure gauge pointer indicates the green area. 17.15 Removing corrosion from net support / holder RPG000-157 „ Before starting the new season, remove corrosion from the net support / holder (1). VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 226 17.18 Changing the blades Moving blades to maintenance position „ For "Operation unit DS 100" version: To preselect the blade cassette, press the key, Page 107. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 227 „ Insert a new or a ground blade (1). „ Ensure that the blade (1) is correctly positioned on the blade control shaft and is centred in the slot (2). „ After inserting all blades (1), check that all blades (1) are in alignment. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 228 „ Move the handle (1) downwards according to the sheet stamping (2) and engage. Locking „ Move the handle (1) upwards according to the sheet stamping (2) and engage. Æ After locking the blade retaining shaft (3), the blades selected beforehand swivel independently upwards into the working position. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 229 Grinding the blades INFO KRONE recommend the KRONE blade grinding machine for grinding the blades. Contact your KRONE dealer. For further information, please refer to the operating instructions of the blade grinding machine. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 230 The single blade locking device prevents the blades from being damaged when coming into contact with foreign objects. To allow the single blade locking device to function properly, ensure that the safety rolls on the blade levers (1) rotate smoothly. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 231 ü The right side hood is open. Setting drive chain „ Using the nut (3) and counter nut (4), set the spring (2) so that the lower edge of the spring (2) is inside the notch (6). VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 232 „ To tension the drive chain (1), use the nut (3) to set the dimension X=370 mm. „ Lock the nut (3). INFO The drive chain is supplied with oil via the central chain lubrication system, Page 201. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 233 „ When working on the central chain lubrication unit, use clean and suitable tools. „ Use authorised lubricants only. „ Ensure that dirt or dirty lubricant cannot get into the central chain lubrication unit. 17.24.1 Checking oil level, topping up oil and cleaning filter RPG000-134 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 234 „ Fill the reservoir (1) with oil. „ Mount the cover (2). 17.24.2 Distribution of the oil brushes on the machine The oil brushes are located on the 3 drive chains which are identified on the machine by numbers. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 235 RPG000-175 1 Drive chain no. 1 – baling unit 2 Drive chain no. 2 – rotor Left side of machine RPG000-176 1 Drive chain no. 3 – feed roller and starter roller VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 236 When checking hydraulic hoses, the state-specific conditions (e.g., BGVU) must be observed. Performing a visual inspection „ Visually inspect all hydraulic hoses for damage and leaks and have them replaced by an authorised specialist if necessary. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 237 The machine height has not been set correctly with respect KRONE service partner, Page 56. to the tractor. The crop press roller unit has „ Set the crop press roller unit higher, Page 87. been set too low. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 238 Page 113. „ For the remaining terminals: Set the sensitivity of the direction display on the terminal, Page 161. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 239 The baling pressure is too Page 197. high. The tensioning hydraulics are „ Have the tensioning hydraulics checked by a KRONE faulty. service partner. Disturbance: The round bale does not roll far enough out of the bale chamber. The tailgate damages the wrapping and tying material when it closes.
Page 240 The bale chamber is filled un- „ Drive over the swath on alternate sides, Page 77. evenly. „ Increase the number of layers. KRONE recommends 4 net The number of layers of wrap- ping material is too low. layers for net wrapping.
Page 241 Possible cause Remedy „ Remove deposits from the cutting unit. The cutting unit is blunt. „ If required, have the cutting unit replaced by a KRONE service partner. „ Remove deposits from the cutting unit. The cutting unit is not actu- ated.
Page 242 „ Eliminate the disturbance when an error message is displayed; see Chapter "Error list" in the supplement to the operating instructions (software). „ If the fault cannot be rectified, contact KRONE service partner. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 243 Acknowledged and still pending error messages can be displayed again via the "Error list" menu or the status line. 18.5.1.1 Possible error types (FMI) There are different types of errors which are shown under the term FMI (Failure Mode Identification) with an appropriate code. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 244 „ Perform an actuator test in case of an actuator error to identify the actuator status, Page 184. „ If a sensor is defective, run a sensor test to identify the sensor status, Page 180. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 245 The feed rocker arm can be moved into the end position, feed position and tying position by manual operation of the terminal, Page 164. The positions of the feed rocker arm can be checked on the left side of the machine. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 246 „ In Menu 10 "Manual operation" move the feed rocker arm into the end position by pressing the key. „ Check whether the cylinder (1) has been completely retracted and the area (2) looks the same as the one illustrated. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 247 „ In Menu 10 "Manual operation" move the feed rocker arm into the feed position by pressing the key. „ Check whether the cylinder (1) has been completely extended and the area (2) looks as the same as the one illustrated. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 248 Make the following setting on the right and left sides of the machine in the same way: ü The machine has been shut down and secured, Page 27. „ Check dimension X on the eyelet bolt (3). ð If the dimension is X=105 mm, the setting is correct. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 249 „ Check whether the terminal is switched on. If the terminal is switched on and the light-emitting diode is not lit, there is an electrical fault. „ Check the machine electronics and, if required, have them repaired by the KRONE service partner.
Page 250 „ If work has to be performed under the machine, securely support the machine, Page 28. The car jack contact points are located on the left and right on the single axle or tandem axle and a marked with a sticker. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 251 Malfunction, cause and remedy Car jack contact points 18.12 Example image of a single axle: RPG000-177 1 Car jack contact point at rear left 2 Car jack contact point at rear right VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 252 Rubber • All rubber parts (e.g. hoses, tyres) must be taken to a rubber recycling centre. Electronic components • All electronic components must be taken to a disposal point for electronic scrap. VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 253 Tailgate on the bale chamber Lowering the feed rocker arm Lifting the feed rocker arm Pick-up Raising/lowering blade cassette Lifting/lowering the feeder rotor floor Blade control shaft A active >>> 2 150 102 670 02 [} 254] VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 255 Behavior in the case of voltage flashover of overhead lines ............ 23 Behaviour in dangerous situations and in case of accidents ............27 Briefly deactivating cutting unit and pick-up ..226 Bringing the pick-up to transport/working position ................84 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 256 Changing value ..........155 terminal CCI 800 or CCI 1200 ......75 Checking and adjusting the cleaning rollers ..221 Connecting the KRONE DS 100 operation unit.. 65 Checking and moving the blade retaining shaft 229 Connecting the KRONE ISOBUS terminal (CCI 800, CCI 1200)...........
Page 257 Setting the tying start delay ....118 Design of display ..........133 Start tying ..........111 Design of the KRONE machine application..133 Switching the operation unit on/off ..109 Diagnostics for digital actuators ....... 186 Switching the working lights on/off ..112 Dimensions............
Page 258 KRONE ISOBUS terminal (CCI 800, CCI 1200) Function description cutting unit ......48 ................. 131 Function description net wrapping...... 46 KRONE operation unit DS 100 ......107 Function description of twine tying ..... 47 KRONE SmartConnect (Terminal) ....176 KRONE Terminal DS 500......... 128 Grinding blades without blade grinding machine .................
Page 259 Round bale does not roll out of the bale chamber ..........239 Round bale is barrel-shaped, wrapping material tears ......... 240 Tailgate cannot be opened..... 239 Tailgate does not close ......239 Malfunction, cause and remedy ....... 237 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 260 Menu 13-2 "Total counter"........ 174 Net wrapping ............94 Menu 14 "ISOBUS" .......... 175 Layers ............ 158 Menu 14-5 "KRONE SmartConnect" ....176 Setting rubber cloth ........ 198 Menu 14-6 "Configuring TIM software" (for "TIM Net wrapping and tying material ......51 1.0"...
Page 261 Position and meaning of safety labels ....30 Possible error types (FMI) ........ 243 Preparation before baling ........76 Preparing the machine for road travel ....190 Preparing the machine for shipment ....193 Pre-signalling (terminal) ........159 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 262 Setting the bale ejector........202 Setting the baling pressure....... 114, 197 Setting the core, centre and edge of the round bale ................. 115 Setting the crop press roller unit......87 Setting the cutting length ........202 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 263 ................98 SmartConnect ........176 Software info .......... 186 Switching between terminals....179 Switching between the terminals.... 179 Validity ..............9 Twine tying start/end position....167 Varying functions to KRONE ISOBUS terminal 135 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 264 Index Warning signs............. 11 Warnings of property damage/environmental damage .............. 12 Waste disposal ..........252 Weights .............. 49 Working at or on heights of the machine .... 26 VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 265 EU Directive 2014/30/EU (EMC) The harmonised standard EN ISO 14982:2009 has been applied in accordance with the directive. The signing Managing Director is authorised to compile the technical documents. Jan Horstmann Spelle, 04/08/2021 (Managing Director, Design & Development) Year of manufacture: Machine no.: VariPack V 190 XC Original operating instructions 150001187_03_en-GB...
Page 266 Maschinenfabrik Bernard Krone GmbH & Co. KG * Heinrich-Krone-Straße 10 D-48480 Spelle * Postfach 11 63 D-48478 Spelle ' +49 (0) 59 77 / 935-0 6 +49 (0) 59 77 / 935-339 ü www.landmaschinen.krone.de...

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