Krone BiG Pack 1290 HDP VC Original Operating Instructions
Krone BiG Pack 1290 HDP VC Original Operating Instructions

Krone BiG Pack 1290 HDP VC Original Operating Instructions

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Original operating instructions
Document number: 150001372_04_en
Version: 08/11/2023
BP405-21
Large square baler
BiG Pack 1290 HDP VC
From machine number: 1140045

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Summary of Contents for Krone BiG Pack 1290 HDP VC

  • Page 1 Original operating instructions Document number: 150001372_04_en Version: 08/11/2023 BP405-21 Large square baler BiG Pack 1290 HDP VC From machine number: 1140045...
  • Page 2 Contact Maschinenfabrik Bernard Krone GmbH & Co. KG Heinrich-Krone-Straße 10 48480 Spelle Germany Telephone main office + 49 (0) 59 77/935-0 Telefax main office + 49 (0) 59 77/935-339 Telefax spare parts warehouse na- + 49 (0) 59 77/935-239 tional territory...
  • Page 3 For information on your KRONE machines, also refer to mykrone.green. After you have registered, you can generate and manage your machines via the machine number so that you can view the machine data. Via your personal account, you can also access all KRONE Services.
  • Page 4: Table Of Contents

    Machine overview ........................ 56 Labelling.............................  63 Baling process ...........................  64 Compressing a big bale ...................... 65 Overview of the drives .......................  65 4.5.1 Main drive .......................... 65 Overload protection on the machine .................. 67 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 5 Check the angle of the universally-jointed drive shaft..............  109 Drive train: Adjusting height .....................  109 Adapting hydraulic system .......................  110 7.10 Setting the bale chute ...................... 111 7.11 Mounting fire extinguisher ...................... 112 Start-up ...........................  113 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 6 Connecting foreign ISOBUS terminal .................. 125 8.10 Connecting joystick ........................ 125 8.11 Connecting the camera to the KRONE ISOBUS terminal CCI 800 or CCI 1200 .....  128 8.12 Mounting the safety chain ...................... 128 Operation .......................... 130 Preparation for baling process .................... 130 Applying/releasing flywheel brake....................
  • Page 7 Removing/mounting the safety device which prevents unauthorised use .......  174 9.26 Operation of machine without bale chute.................  174 9.27 Overriding "Silage additives dosing" mode ................ 175 KRONE ISOBUS terminal (CCI 800, CCI 1200) .............. 176 10.1 Touchable display ........................ 176 10.2 Switching terminal on/off ...................... 177 10.3...
  • Page 8 14.18.2 Menu 14-3 "Configuring main window" .................. 271 14.18.3 Menu 14-4 "Set background colour" .................. 273 14.18.4 Menu 14-5 "KRONE SmartConnect".................. 273 14.18.5 Menu 14-9 “Switching Between the Terminals” ...............  274 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 9 Cleaning drive chains.......................  329 17.18 Checking/venting friction disc clutch on the flywheel ...............  330 17.19 Checking wear limit on drawbar eye 40 ...................  331 17.20 Checking wear limit on drawbar eye 50 ...................  331 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 10 Distributor blocks of the central lubrication unit ...............  384 24.5.1.1 Main distributor block .......................  384 24.5.1.2 Packer distributor block...................... 384 24.5.1.3 Pick-up distributor block ...................... 385 24.5.1.4 Steering axle distributor block .................... 386 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 11 Table of contents 24.5.1.5 Knotter distributor block ...................... 386 24.5.1.6 Plunger distributor block ...................... 387 24.6 Car jack contact points...................... 388 Waste disposal ........................ 390 Index............................ 391 Declaration of conformity .....................  403 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 12: Information On This Document

    Information on This Document Validity This document is valid for machines of type: BP405-21 (BiG Pack 1290 HDP VC) All information, illustrations and technical data in this document correspond to the latest state at the time of publication. We reserve the right to make design changes at any time and without notification of reasons.
  • Page 13: Figures

    Your machine may deviate from this document. 1.6.6 Means of representation Icons in the text The following means of representation (icons) are used to present the text more clearly: BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 14 Explanation of danger sign This is the danger sign that warns of a risk of injury. Please observe all notes marked with the danger sign in order to avoid injuries or death. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 15 “Information”. Example: INFO Each safety sign is provided with an order number and can be ordered directly from the manufacturer or from an authorised specialist dealer. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 16: Conversion Table

    0.6215 Miles per hour hour Volumes Litres 0.2642 US gallon US gal. Millilitre 0.0338 US ounce US oz. Cubic centi- cm³ 0.0610 Cubic inch in³ metre Weight Kilogram 2.2046 Pound BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 17 Information on This Document How to use this document This page has been left blank deliberately. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 18: Safety

    • Attachment of unauthorised or unapproved additional equipment • Use of spare parts which are not KRONE original spare parts • Stationary operation of the machine Unauthorised modifications to the machine may affect the properties of the machine or disrupt proper operation.
  • Page 19: Service Life Of The Machine

    He has read the operating instructions and can implement the information in the operating instructions accordingly. • He is familiar with driving vehicles safely. • For road travel he has adequate knowledge of the highway code and has the stipulated driving licence. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 20: Personnel Qualification Of The Technicians

    2.4.6 Structural modifications on the machine Structural modifications and extensions that were not approved by KRONE can impair the functionality, operational safety and also the road traffic certification of the machine. As a result, persons can be seriously injured or killed.
  • Page 21: Jobs On The Machine

    Page 367. „ In case of damage which may affect operational safety and cannot be repaired according to these operating instructions: Have damage repaired by a qualified service centre. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 22: Danger Zones

    „ Consider the information in all relevant operating instructions: • the operating instructions for the tractor • the operating instructions of the machine • the operating instructions of universal shaft BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 23 „ In case of dangerous situations, immediately switch off drives and instruct people to leave the danger zone. Danger zone due to trailing machine parts If machine parts are trailing, people may be seriously injured or killed. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 24: Ensuring Functionality Of Safety Devices

    „ Use only personal protective equipment which is in proper condition and offers effective protection. „ Adjust personal protective equipment to the person, for example the size. „ Remove unsuitable clothing and jewellery (e.g. rings, necklaces) and cover long hair with a hairnet. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 25: Safety Sign On The Machine

    „ Consider the overall width of the combined tractor and machine. „ Consider the larger swivel range when cornering. „ Adjust the driving speed when cornering. „ When turning, watch out for people, oncoming traffic and obstacles. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 26: Parking The Machine Safely

    Foreign objects and/or liquids in the hydraulic system and/or fuel system may impair the operational safety of the machine and cause accidents. „ Clean all connections and components. „ Close open connections by means of protective caps. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 27: Dangers Arising From Environment

    „ Jump away from the machine. Jump into a safe standing position. Do not touch the machine from the outside. „ Move away from the machine in very small steps keeping your feet close together. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 28: Sources Of Danger On The Machine

    Damaged compressed-air hoses of compressor unit can tear off. Hoses moving in an uncontrolled manner can cause severe injuries. „ Contact a specialist workshop immediately if you suspect that the compressor unit is damaged. „ Shut down and safeguard the machine, Page 31. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 29: Dangers In Connection With Certain Activities: Climbing Up And Down

    Thus there is a risk of serious injuries or death. „ Before carrying out any repair, maintenance and cleaning work on the machine, shutdown and safeguard it, Page 31. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 30 Frame or supporting components • Running gear „ Before carrying out welding work on the machine, obtain consent by KRONE customer service and, if required, identify alternatives. „ Before performing welding work on the machine, park the machine safely and disconnect it from the tractor.
  • Page 31: Dangers In Connection With Certain Activities: Working On Wheels And Tyres

    The fitting of wheels and tyres requires adequate knowledge and approved mounting tools. „ If there is a lack of knowledge, have the wheels and tyres fitted by the KRONE dealer or by a qualified tyre service.
  • Page 32: Securing Raised Machine And Machine Parts Against Lowering

    „ Check installed seal rings for damage. Replace them if necessary. „ Collect leaking oil and/or waste oil in a container provided for this purpose, and dispose of it properly, Page 27. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 33: Running Actuator Test

    Safety sign on the machine Each safety sign is provided with an order number and can be ordered directly from the KRONE dealer. Immediately replace missing, damaged and unrecognisable safety signs. When attaching safety signs, the contact surface on the machine must be clean and free of dirt, oil and grease to ensure optimum adhesion of the safety signs.
  • Page 34 Safety Safety sign on the machine Location and meaning of the safety signs Left-hand machine side BP000-583 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 35 Danger due to crushing or shearing Risk of injury due to crushing or shearing points on moving machine parts. „ While parts are moving, never reach into areas where there is a risk of being crushed. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 36 Danger due to sharp-edged components When removing crop blockages, there is an increased risk of injury from the sharp-edged components of the crop flow. „ When eliminating blockages, wear protective gloves. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 37 Safety Safety sign on the machine BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 38 Safety Safety sign on the machine Right-hand machine side BP000-584 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 39 „ Observe the notices in the operating instructions before removing and repairing the pressure accumulator. „ The pressure accumulator may only be removed and repaired by a specialist workshop. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 40 6. Ord. no. 942 290 0 (1x) Danger due to fire Risk of injury due to fire on the machine. „ Do not operate the machine unless there is a functional fire extinguisher available. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 41 Safety Safety sign on the machine BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 42 Safety Safety sign on the machine Front and rear view BP000-577 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 43: Information Signs On The Machine

    Each information sign is provided with an order number and can be ordered directly from the KRONE dealer. Immediately replace missing, damaged and unrecognisable information signs. When attaching information signs, the contact surface on the machine must be clean and free of dirt, oil and grease to ensure optimum adhesion of the information signs.
  • Page 44 Safety Information signs on the machine Location and meaning of the information signs BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 45 Safety Information signs on the machine BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 46 Safety Information signs on the machine Left and right sides of the machine 27 102 455 0 BP000-694 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 47 „ Screw in the system screw until it hits the stop (2). Æ The machine can only be operated with tractors that are equipped with a Load Sensing system (3). For details Page 110. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 48 27 027 587 0 11. Ord. no. 27 027 617 0 (1x) Here you can see how the spools of twine in the left twine box are connected to each other. Page 136. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 49 • Ord. no. 27 023 958 0 There are lashing points on the machine which are marked by this information sign, Page 299. 27 023 958 0 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 50 Safety Information signs on the machine Front/rear view BP000-696 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 51 27 021 260 0 marked with this information sign. • Ord. no. 27 018 170 0 There are car jacking points on the machine which are marked by this information sign, Page 388. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 52: Safety Equipment

    Safety Safety equipment Safety equipment BPG000-006 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 53 (every 2 years) are observed. „ Observe country specifications. The inspection intervals may differ from one country to another. If this is the case, follow the instructions on the fire extinguisher. Further information, Page 112, Page 327. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 54: Smv Emblem

    The SMV emblem (1) is at the rear in the centre or on left. If the machine is transported on transport vehicles (for example lorry or train), the SMV emblem must be covered or dismounted. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 55: Data Memory

    - can be related to persons. Additional functions, which are contractually agreed with the customer (e.g. teleservice), allow the transmission of certain machine data from the machine. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 56: Machine Description

    Machine description Machine overview Machine description Machine overview BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 57 Machine description Machine overview BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 58 Machine description Machine overview Left-hand machine side BP000-588 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 59 KRONE Machine Controller (KMC) Auxiliary tool (changing blades) Force measurement (FM) Cutting unit SmartConnect Compressed-air connection Twine brake for lower twine Blade cassette keypad Twine brake for upper twine Drawbar eye BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 60 Machine description Machine overview Right-hand machine side BP000-589 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 61 Twine brake for lower twine Compressed-air connection Twine brake for upper twine Belt drive cutting unit Drawbar Variable Filling System (VFS) Release valve Document storage tube Drive of pick-up Moisture measurement for “moisture measurement” version BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 62 Machine description Machine overview Front view BP000-590 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 63: Labelling

    2 Type/variant/version (T/V/V ) 7 Drawbar load (A-0 ) 3 Model year 8 Axle load (A-1 ) 4 Year of manufacture 9 Axle load (A-2 ) 5 Vehicle identification number 10 Axle load (A-3 ) BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 64: Baling Process

    The machine number results from the last 7 digits of the vehicle identification number (5). To ensure that the data is always available, KRONE recommends that you enter it in the boxes on the front cover of these operating instructions.
  • Page 65: Compressing A Big Bale

    The intermediate bearing transmits the force further to the intermediate universal shaft (3). The intermediate universal shaft drives the flywheel (4) via a friction disc clutch. The flywheel drives the main gearbox (5) via a cam clutch. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 66 The transfer gearbox (2) drives the packer gearbox (2) and the knotter gearbox (3) via cam clutch. Right-hand machine side BPG000-011 The main gearbox drives the cutting unit gearbox (1) via cam clutch. The cutting unit gearbox (1) drives the cutting unit. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 67: Overload Protection On The Machine

    „ To avoid early wear of the overload protection, switch the PTO shaft off if the overload protection responds for a longer period of time. „ Shut down and safeguard the machine, Page 31. „ Remedy the malfunction, Page 367. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 68 Machine description Overload protection on the machine BPG000-097 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 69: Description Of Pick-Up Functions

    „ Limit the lowering of the pick-up by means of the depth limiters (4), Page 301. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 70: Description Of Functions Of Crop Press Roller Unit

    The twine boxes protect people from accessing moving parts of the machine. When travelling on the road or working in the field, always ensure that the twine boxes have been raised. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 71: Twine Feed - Operating Description

    When placing the twine rolls in the twine box, make certain that the labeling on the twine roll can be read. Watch the side that is marked with “Above”. Left-hand machine side BPG000-085 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 72: Description Of Functions Of Electric Twine Empty Display For Lower Twine

    „ To ensure adequate tying safety, use only plastic twines with a running length of 100 –  130 m/kg. „ Use KRONE original twine. 4.12 Description of functions of electric twine empty display for lower twine BPG000-098 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 73: Function Description Of Upper Twine Motion Indicator

    An error message appears on the display of the terminal when a malfunction of the knotter is detected, Page 367. The knotters are numbered from 1 to 6 in direction of travel from left to right. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 74: Tying Cycle - Operating Description

    In case of maintenance, setting or repair work, you can trigger the tying cycle manually when the tractor is not connected. The tying cycle proper is carried out by manually turning the flywheel (1) in working direction (I); Page 167. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 75: Description Of Bale Ejector/Bale Chute Functions

    The compressed-air tank stores the compressed air. The stored compressed air ensures that the brake functions work properly. Compressed-air tank in "Knotter cleaning" version: The compressed-air tank stores the compressed air. The stored compressed air ensures that knotter cleaning functions properly. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 76: Description Of Functions Of Central Lubrication System

    The lubrication duration and the break times are controlled via terminal, Page 230. BP000-282 Reservoir Lubrication points Pressure limiting valve Lubricant line Main progressive distributor Main line Main progressive distributor Filling nipple BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 77: Description Of Hydraulic System Functions

    Lever in position (II) = rolls can be turned freely In order to ensure that the last big bale can be put down properly, the bale brake must be released for the last bale. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 78: Technical Data

    25 km/h, 40 km/h, 60 km/h Airborne noise emission Airborne noise emission Emissions value (sound pressure level) 74.2 db(A) Measurement device Bruel & Kjaer, Type 2236 Accuracy class Measurement uncertainty (according to DIN EN ISO 11201) 4 dB BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 79: Ambient Temperature

    178 kN (40000 lbf) universal shaft universal shaft Main universal shaft at machine side 1 3/4", Z=6 Bale dimensions Bale dimensions Length 1000 – 3200 mm/39 – 126 inch Width 1,200 mm Height 900 mm BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 80: Twine Wrapping And Tying Material

    Requirements for tractor – brake system Requirements for tractor – brake system Compressed-air connection for "compressed air brake" ver- sion Maximum operating pressure for "hydraulic brake" version 120 bars / 1740 PSI BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 81: Consumables

    If oils, which have different specifications, are mixed with each other, the machine may be damaged. „ Never mix oils, which have different specifications, with each other. „ Contact your KRONE service partner before using an oil with a different specification after changing the oil. Bio-degradable lubricants on request 5.15.1...
  • Page 82: Lubricating Grease

    Lubricate the lubrication point until grease comes out of the bearing position. After lubricating, remove the grease coming out of the bearing position. 5.15.3 silage additives Designation Filling quantity Specification Silage additives tank 400 l Use silage additives that are neither aggressive nor corros- ive. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 83: Operating And Display Elements

    • Raise hydraulic support jack • Lower hydraulic support jack Double-acting control unit (in "Hydraulic reversing unit" version) • Reverse intake, pressure line • Reverse intake, return flow Bale chute keypad BP000-531 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 84 • Inching = the function is executed as long as the key is pressed. • The LED shines when the key is pressed. • The bale chute is lowered when it is selected. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 85 • Inching = the function is executed as long as the key is pressed. • The LED shines when the key is pressed. • The bale ejector is moved forwards when it is preselected. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 86: Blade Cassette Keypad

    Operating and display elements Blade cassette keypad Blade cassette keypad BP000-618 Position 1= working position Position 2= foreign object position Position 3= maintenance position Position 4= lowest setting of the blade cassette BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 87 • The LEDs shine when the keys are pressed. • To relieve pressure, press and hold both keys within 2 seconds. • The blade cassette LED and the blades LED blink 3x. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 88 • Inching = the function is executed as long as the key is pressed. • The LED shines when the key is pressed. • The blades are swivelled out when blade is preselected. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 89: Initial Operation

    The machine is delivered together with the following additional parts that can be found at the rear in the bale channel, in the left twine box, or in the tool box at the ladder. Parts in the bale channel BP000-685 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 90 BP000-687 1 Safety device which prevents unauthor- 5 Shear bolts ised use 2 Twine guide eyes 6 Locknuts 3 Retaining rings 7 Sensor key 4 Shear bushings 8 Pivoted knotter lever BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 91: Checklist For Initial Operation

    ü The tyres have been checked and the tyre pressure is adjusted correctly, Page 325. ü The road travel lighting has been checked for function and cleanliness, see Page 120 ü The supplied operating instructions are in the document storage tube. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 92: Drawbar Eyes

    2 Ball joint drawbar eye attachment cat- 5 Drawbar eye Ø 50 mm egory 3 3 Ball joint drawbar eye attachment cat- 6 Cuna drawbar eye (only for Italy) egory 4 7 Front part of drawbar BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 93: Mounting The Drawbar Eye, Except For Cuna Drawbar Eye

    „ Loosely pre-assemble the 3 upper and the 3 lower screws (2). „ Loosely pre-assemble the 2 middle screws (4) with disc (5). „ Tighten the screws (2,4) crosswise to a tightening torque of 300 Nm. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 94: Laying The Central Lubrication Line, Except The Cuna Drawbar Eye

    Laying central lubrication line to the front part of the drawbar, except the Cuna drawbar eye Route the central lubrication line to the front part of the drawbar if the drawbar eye is to be lubricated via the central lubrication unit. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 95 The routing of the central lubrication line, except the Cuna drawbar eye The routing path of all drawbar eye types (not the Cuna drawbar eye) is described below. The routing path of the Cuna drawbar eye is described separately, Page 99. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 96 „ Check visually to ensure that the central lubrication line (1) does not rub and does not get into contact with moving parts. „ When using a safety chain, ensure that the central lubrication line (1) does not rub against the safety chain. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 97: Cuna Drawbar Eye (Only For Italy)

    Page 98. • If the drawbar eye is to be lubricated via the central lubrication unit, route the central lubrication line forwards to the front part of the drawbar, Page 98. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 98: Laying The Central Lubrication Line Inwards

    Scope of delivery The mounting material for mounting the central lubrication line can be found at the rear left in the tool box on the ladder. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 99 The routing of the central lubrication line, Cuna drawbar eye The routing path of the Cuna drawbar eye is described below. The routing path of other drawbar eyes is described separately, Page 95. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 100: Adjusting The Drawbar Height

    Setting the drawbar height is described by way of example using a bottom hitching with a ball drawbar eye. Setting the drawbar height as a bottom hitching with other drawbar eyes or as a top hitching with other drawbar eye types is set in a similar way. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 101 „ Using the double-acting control unit, raise/lower the support jack until the dimension X=650–680 mm is measured between the pivot point (1) and the ground. Mounting the front part of the drawbar BP000-522 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 102: Gelenkwelle Anpassen [Walterscheid]

    „ In order to remove the protective cap (1) from the universal shaft half (2), push in the both locks (3) using a screwdriver and push back the protective cap (1). „ Put aside the protective cap (1) for later reinstallation. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 103 „ Mount the clamping bridge (4) by means of the screws (3). „ Determine dimension X and mark it on the outer guard tube (1). „ Remove the universal shaft halves (1,2) on tractor and machine side. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 104 Dismounting inner guard tube BP000-395 „ Loosen the inner guard tube (1) from the slide ring (3) by lightly tapping the cap (2) and push it back. „ Dismount the seal (4). BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 105 „ Slide the seal (1) onto the section tube and mount with 2 screws (2). Æ The screws must not protrude into the inside of the tube. „ Grease the inner section tube (3) from the outside. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 106 „ Turn the collar (1) until you can feel a stop, refer to detail (I). „ Mount the 3 screws (5). „ Use a screwdriver (3) to pull the collar (1) over the locks (4) of the guard funnel (2) BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 107 „ Dismount the outer guard tube (3), Page 104. „ Drill three boreholes of Ø 25 mm into the outer guard tube (3), file them to an oblong hole and deburr. „ Mount the outer guard tube (3), Page 106. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 108 „ Mount the clamping bridge (7) by means of the screws (8). Tightening torque: M12=80 Nm, M14=130 Nm, M16= 200 Nm. „ Bring the machine into the widest position (straight-ahead driving). „ Shut down and safeguard the machine, Page 31. „ Determine the dimension Y. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 109: Check The Angle Of The Universally-Jointed Drive Shaft

    „ To reduce/increase the bending angle of the universally-jointed drive shaft, the powertrain on the intermediate bearing must be set, Page 109. Drive train: Adjusting height The bending angle on the universally-jointed drive shaft (see Page 109) is set via the powertrain. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 110: Adapting Hydraulic System

    „ Shut down and safeguard the machine, Page 31. Operation of the machine on tractors with constant flow system For tractors with open hydraulic system: „ Unscrew the system screw (1) up to the stop. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 111: Setting The Bale Chute

    For this reason, the inclination of the bale chute with the "Weighing device" version is to be set less strong than the version without a weighing device. If the inclination of the bale chute is changed, the weighing device must be readjusted, Page 233. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 112: Mounting Fire Extinguisher

    Æ If it is possible to close the fasteners manually: „ Shorten the length of the tensioning straps so far that the fasteners can only be closed by an auxiliary tool (e. g. screwdriver). BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 113: Start-Up

    „ Lay the hoses, cables and ropes so that they do not scrape, come under tension or become jammed or come into contact with other components (e.g. tractor tyres). „ Couple and connect the hoses and cables to the designated connections as described in the operating instructions. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 114: Connecting The Machine To The Tractor

    „ Lower the drawbar by means of the support jack until the ball drawbar eye rests on the ball- head hitch. „ Secure the hitching device according to the operating instructions of the tractor manufacturer. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 115: Installing Universal Shaft

    „ To prevent damage to the machine, check the length of the universal shaft whenever you change tractors. Have it corrected by a KRONE service partner if necessary. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 116 „ Push the universal shaft half with the wide-angle clutch (1) onto the tractor PTO shaft until the lock engages automatically. INFO More details can be found in the operating instructions for the universal shaft. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 117: Connecting The Hydraulic Hoses

    If foreign objects or liquids get into the hydraulic system, the hydraulic system may be severely damaged. „ When connecting the quick couplings, ensure that they are clean and dry. „ Check the hydraulic hoses for abrasion and pinch point and replace if required. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 118 INFO Alternatively, the hydraulic hoses (P/T) can be connected to a double-acting control unit. Hydraulic connection pick-up • Connect the hydraulic hose ( ) with a single-acting control unit of the tractor. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 119: Connecting Hydraulic Brake (Export)

    The machine features a dual-line compressed air braking system. The coupling heads are connected to the machine for attachment of the supply line (2) (red coupling head) and brake line (1) (yellow coupling head) of the tractor. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 120: Connecting The Road Lighting

    Short circuit caused by impurities and moisture in the plug connection The machine may be damaged by a short circuit. „ Make sure that the plugs and sockets are clean and dry. BPG000-067 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 121: Connecting Krone Terminal Ds 500

    The machine may be damaged by a short circuit. „ Make sure that the plugs and sockets are clean and dry. Tractors with integrated ISOBUS system EQ003-251 ü The machine has been shut down and secured, Page 31. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 122 EQ003-252 ü The machine has been shut down and secured, Page 31. ü The accessories kit B290 “KRONE tractor retrofitting” is mounted. Connection terminal to tractor „ Connect the 9-pin plug (2) of the cable (1) to the 9-pin socket (3) (In-cab). Connection tractor to machine INFO The cable (6) can be ordered by quoting the order number 20 086 886 *.
  • Page 123: Connecting The Krone Isobus Terminal (Cci 800, Cci 1200)

    Start-up Connecting the KRONE ISOBUS terminal (CCI 800, CCI 1200) Connecting the KRONE ISOBUS terminal (CCI 800, CCI 1200) NOTICE Short circuit caused by impurities and moisture in the plug connection The machine may be damaged by a short circuit. „ Make sure that the plugs and sockets are clean and dry.
  • Page 124 EQ001-181 ü The machine has been shut down and secured, Page 31. ü The accessories kit B290 “KRONE tractor retrofitting” is mounted. Connection terminal to tractor „ Connect the 12-pin plug (2) of the cable (3) to the 12-pin socket (1) of the terminal.
  • Page 125: Connecting Foreign Isobus Terminal

    For further details on terminal connection, observe operating instructions of ISOBUS terminal manufacturer. 8.10 Connecting joystick INFO Follow the supplied joystick operating instructions for attachment of the joystick in the tractor cabin. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 126 Start-up 8.10 Connecting joystick KRONE ISOBUS terminal on tractors with integrated ISOBUS system EQ001-150 ü The machine has been shut down and secured, Page 31. „ Connect the 9-pin plug (2) of the cable (1) to the 9-pin socket (3) of the joystick.
  • Page 127 ü The machine has been shut down and secured, Page 31. ü The accessories kit B290 “KRONE tractor retrofitting” is mounted. „ Connect the 9-pin plug (2) of the cable (1) to the 9-pin socket (3) of the joystick. „ Connect the 9-pin plug (4) of the joystick to the 9-pin socket (5) (In-cab).
  • Page 128: Connecting The Camera To The Krone Isobus Terminal Cci 800 Or Cci 1200

    CCI 800 CCI 1200 EQ000-212 „ Insert the plug (4) on the camera (2) cable (3) into the connection C (1) of the KRONE ISOBUS terminal CCI 800 or CCI 1200 . „ To connect the plug (4) correctly, ensure that it is aligned with the marked points (5). 8.12...
  • Page 129 ü The machine is shut down and safeguarded, Page 31. „ Mount the safety chain (1) with the shackle (2) on the machine. BP000-106 „ Install the safety chain (1) at a suitable position (for example: [I] or [II]) on the tractor. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 130: Operation

    2 big bales in manual mode. „ Switch to automatic mode in the terminal after the 2nd big bale, Page 200. „ Set the target baling force in automatic mode, Page 214. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 131: Applying/Releasing Flywheel Brake

    Æ If the flywheel is braked, no pressure builds up in the bale channel. Releasing the flywheel brake „ In order to apply the flywheel brake, switch the brake lever (1) from position (II) to position (I). Æ The flywheel is now unbraked. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 132: Operate Twine Boxes

    „ To lower the twine boxes, press and hold it down. Æ The swivelling twine boxes up function is blocked until the twine boxes are raised down via the terminal, Page 133. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 133: Raising The Twine Boxes

    „ Press ð The icons are displayed. „ To swivel down the twine boxes, press and hold BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 134: Operating The Twine Boxes Via The Bale Chute Keypad

    „ To swivel up the twine boxes, press and hold Æ The LED (5) shines and the LED (1) blinks. Æ The lowering twine boxes function is blocked until the twine boxes are swivelled down via the terminal, Page 133. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 135: Swivelling The Twine Box Hood Up/Down

    To avoid unintentional triggering of the tying cycle during maintenance, adjustment and repair work at the knotter, the knotter shaft must be secured. BPG000-107 Knotter shaft secured Knotter shaft released ü The machine has been shut down and secured, Page 31. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 136: Securing The Lower Spools Of Twine

    ü The knotter shaft is secured Page 135. ü The twine boxes are lowered (via the terminal: Page 132, via the bale chute keypad: Page 134). ü The twine box hood is swivelled up, Page 135. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 137 „ Connect the front end of the twine of spool of twine (3b) with a reef knot to the end of the twine of spool of twine (3a). „ Shorten the ends of all reef knots tox=15-20 mm. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 138 „ Connect the front end of the twine of spool of twine (2c) with a reef knot to the end of the twine of spool of twine (2b). „ Shorten the ends of all reef knots tox=15-20 mm. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 139 „ Connect the front end of the twine of spool of twine (5b) with a reef knot to the end of the twine of spool of twine (5a). „ Shorten the ends of all reef knots tox=15-20 mm. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 140 „ Connect the front end of the twine of spool of twine (5c) with a reef knot to the end of the twine of spool of twine (5b). „ Shorten the ends of all reef knots tox=15-20 mm. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 141: Threading The Lower Twines On The Left Machine Side

    „ Route the lower twine (3) from the twine box (11) through the twine brake (6) to the twine guide (7). „ Route the 3 lower twines (1, 2, 3) from above through the eyes of the twine guide (7) and then further to the retaining clip (8). BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 142 „ Thread the lower twine from the twine guide (10) through the lower eye (11) and attach it on the brake rollers (12). „ Manually rotate the brake rollers (12). This guides the lower twine through the brake rollers (12). BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 143 „ Route the lower twine from the twine tension spring (14) between the rolls (15) of the knotter needle (16). „ Pull the lower twine down to the frame (17) and tie it to the frame (17). „ Repeat this process for all lower twines. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 144: Threading The Lower Twines On The Right Machine Side

    „ Route the 3 lower twines (1, 2, 3) from above through the eyes of the twine guide (9) and then further to the twine guide (10). „ Route the 3 lower twines (4, 5, 6) through the eyes of the twine guide (10) and then further to the lower twine brakes. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 145 „ Thread the lower twine through the upper eye (13). „ Route the lower twine further through the eye of the twine tension springs (14) and then upwards to the knotter needle. „ Repeat this process for all lower twines. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 146 „ Route the lower twine from the twine tension spring (14) between the rolls (15) of the knotter needle (16). „ Pull the lower twine down to the frame (17) and tie it to the frame (17). „ Repeat this process for all lower twines. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 147: Threading The Upper Twine On The Left Machine Side

    „ Route the 3 upper twines (1, 2, 3) through the eyes of the upper twine guide (7) and to the central lubrication guard (6). „ Route the 3 upper twines (1, 2, 3) through the eyes of the central lubrication guard (6) and to the twine brakes on the knotters. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 148 „ To tension the tensioning arm (2), pull back the upper twine before the central lubrication guard (3). If the bale channel is filled: „ Read the actual bale length on the terminal. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 149 „ Route the upper twine underneath the crossbeam of the knotter table and knot it on the crossbeam of the upper baling flap. „ To tension the tensioning arm (2), pull back the upper twine before the eye (1). BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 150: Threading The Upper Twine On The Right Machine Side

    „ Route the 3 upper twines (4, 5, 6) through the eyes of the upper twine guide (7) and to the central lubrication guard (6). „ Route the 3 upper twines (4, 5, 6) through the eyes of the central lubrication guard (6) and to the twine brakes on the knotters. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 151 „ To tension the tensioning arm (2), pull back the upper twine before the central lubrication guard (3). If the bale channel is filled: „ Read the actual bale length on the terminal. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 152: Pick-Up

    „ Move the stop cock (1) into position (II). 9.12.2 Moving pick-up into transport/working position Working position „ In order to lower the pick-up into working position, move the single-acting control unit ) into the float position. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 153: Lifting/Lowering The Bale Chute

    „ Switch off the PTO shaft and wait until trailing machine parts have come to a complete stop. „ Secure the tractor against rolling away. „ Apply the parking brake  (see Page 165) and the flywheel brake (see Page 131) of the machine. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 154: Raising/Lowering The Bale Chute Via The Terminal

    Æ The function is executed as long as the key is pressed. Æ The LED shines as long as the key is pressed. 9.13.2 Raising/lowering the bale chute via the terminal EQ001-205 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 155: Lower The Bale Chute

    9.14 Swivel the blades in/out via the blade cassette keypad BP000-617 ü The blade comb is cleaned, Page 321. „ Shut down and safeguard the machine, Page 31. „ Start the tractor engine. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 156: Lifting / Lowering The Blade Cassette Via The Keypad

    Position 1= working position Position 2= foreign object position Position 3= maintenance position Position 4= lowest setting of the blade cassette „ Shut down and safeguard the machine, Page 31. „ Start the tractor engine. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 157 Æ The function is executed as long as the key is pressed. Æ The LED shines as long as the key is pressed. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 158: Operating The Bale Ejector

    To completely empty the bale channel, the front and the rear parts of the bale ejector must be coupled to each other. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 159: Coupling/Uncoupling The Bale Ejector

    „ Shut down and safeguard the machine, Page 31. Uncoupling „ To uncouple the bale ejector, move the stop cock (2) to position (II). Coupling „ To couple the bale ejector, move the stop cock (2) to position (I). BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 160: Operating The Bale Ejector Via The Bale Chute Keypad

    Æ The LED shines and the system sets the baling flaps to the preset minimum baling flap pressure. Æ The bale ejector can be moved manually (see Page 161), or automatic bale ejection (see Page 161) can be started. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 161: Operating The Bale Ejector Via The Terminal

    „ Switch off the PTO shaft and wait until trailing machine parts have come to a complete stop. „ Secure the tractor against rolling away. „ Apply the parking brake  (see Page 165) and the flywheel brake (see Page 131) of the machine. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 162 Æ When the baling flaps are closed, the system sets the baling flaps to the preset minimum baling flap pressure and 10 bale ejections are implemented. „ Press to terminate automatic bale ejection prematurely. Æ The display switches from BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 163: Operating The Support Jack

    Æ The display switches from 9.17 Operating the support jack INFO In order to increase the base of the support jack when the ground is soft, use a suitable support. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 164 Operating the hydraulic support jack BPG000-110 ü The machine is shut down and safeguarded, Page 31. ü The machine is connected to the tractor, Page 114. ü The stop cock (1) is open, position II. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 165: Locking/Releasing Hydraulic Support Jack Using The Stop Cock

    „ Move stop cock (1) into position (I). Releasing „ Move the stop cock (1) into position (II). 9.18 Releasing/applying the parking brake BPG000-111 „ Shut down and safeguard the machine, Page 31. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 166: Folding Down/Up The Ladder

    Folding up the ladder „ Pull at the ladder (2) and fold it up until the ladder (2) is in contact with the magnets (1). „ Ensure that the ladder (2) is in contact with the magnets (1). BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 167: Fitting Wheel Chocks

    ü The machine is disconnected from the tractor. Triggering the tying cycle: ü The knotter shaft is released, Page 135. „ To trigger the tying cycle, pull the lever (1) of the electrical brake (2) in the direction of the arrow. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 168: Finishing The Tying Process Manually

    Switching working lights on and off via the bale chute keypad BP000-531 „ To switch on all working lights, press Æ The indicator lamp is lit. „ To switch off all working lights, press again. Æ The indicator lamp goes out. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 169: Operating The Working Lights Via The Terminal

    Working lights – switching The working lights: on working lights • Knotter/pick-up lighting In "Rear working lights" version • Rear lighting In "Side hoods working lights" version • Side hoods lighting are switched on. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 170 Working light – switching • Is only available in "Side hood working off side hood lighting lights" version. Switch off warning beacon • see Page 173 Switch on warning beacon • see Page 173 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 171: Switching On All Working Lights

    Switching off „ Press Æ The display switches from 9.24.4 Working lights – switching maintenance lighting on/off „ Press ð The icon is displayed when working lights –maintenance lighting are switched on. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 172: Working Lights - Switching Rear Lighting On/Off

    Æ The display switches from Switching off „ Press Æ The display switches from 9.24.6 Working light – switching side hood lighting on/off Is only available in "Rear working lights" version „ Press BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 173: Switching The Warning Beacon On/Off

    Æ The icon is shown on the display when the warning beacon is switched off. Switching ON „ Press Æ The display switches from Switching off „ Press Æ The display switches from BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 174: Removing/Mounting The Safety Device Which Prevents Unauthorised Use

    The plug connection sits near the 12-V socket (3), at the rear left under the machine. INFO The terminating resistor (2) can be ordered with the order number 20 086 023 0. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 175: Overriding "Silage Additives Dosing" Mode

    60 s to terminate the process prematurely. Æ The process is terminated and the set mode for silage additives dosing of the system is activated again. „ Press to return to the working screen. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 176: Krone Isobus Terminal (Cci 800, Cci 1200)

    KRONE machines, which have ISOBUS equipment, are coordinated with this system. EQG000-057 The electronic equipment of the machine consists essentially of the job computer (1), the terminal (2) and the control and function elements.
  • Page 177: Switching Terminal On/Off

    KRONE ISOBUS terminal (CCI 800, CCI 1200) Switching terminal on/off 10.2 10.2 Switching terminal on/off EQ001-174 KRONE ISOBUS terminal CCI 1200 KRONE ISOBUS terminal CCI 800 „ Before switching on the terminal for the first time, check that the connections are correct and tight.
  • Page 178: Design Of Display

    „ For more details on how the terminal functions, follow the terminal operating instructions. 10.4 Design of the KRONE machine application EQG000-059 The KRONE machine application is divided into the following areas: Status line (1) The status line (1) indicates current states of the machine (depending on how it is equipped), Page 184.
  • Page 179 KRONE ISOBUS terminal (CCI 800, CCI 1200) Design of the KRONE machine application 10.4 Keys (2) The machine is operated by pressing the keys  (2) via touch function, Page 185. Main window (3) Values (figures) shown in blue in the main window can be selected using the touch function.
  • Page 180: Touchable Display

    ð If the machine is connected, the display shows the road travel screen after switching on. Æ The terminal is ready to operate. Switching off „ Press and hold down the key (1). BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 181: Design Ds 500

    Design DS 500 11.3 11.3 Design DS 500 EQ003-254 The KRONE machine application is divided into the following areas: Status line (1) The status line (1) indicates current states of the machine (depending on how it is equipped), Page 184. Keys (2) The machine is operated by pressing the keys  (2) via touch function,...
  • Page 182 • Navigate to the previous value in the menu. • Navigate to the previous menu. Press the scroll wheel: • Select the value. • Save the value. • Open the menu. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 183: Foreign Isobus Terminal

    KRONE ISOBUS terminal. Before commissioning, refer to the mode of operation of the KRONE ISOBUS terminal in the operating instructions. A major difference to the KRONE ISOBUS terminal is the arrangement and number of keys with functions determined by the selected external ISOBUS terminal.
  • Page 184: Terminal - Machine Functions

    If error messages are ignored and the malfunction is not remedied, people may be injured and/or the machine may be damaged seriously. „ Remedy the malfunction when the error message is displayed, Page 367. „ If the malfunction cannot be remedied, consult a KRONE service partner. 13.1 Status line INFO Using a terminal with a resolution of less than 480x480 pixels.
  • Page 185: Keys

    >MAX • Reduce the driving speed or reduce the silage additives dosing, Page 255. Baling flaps opened The icon flashes. Baling flaps closed 13.2 Keys EQ001-205 / EQ001-225 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 186 Select first page • Appears only on terminals with less than 12 keys. • Calls up the second page of the keys. Close baling flaps see Page 206 Open baling flaps see Page 206 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 187 Page 191. Icon Designation Explanation Operating the knotter • The display shows the icons Trigger knotter see Page 210 Reset current bale length Hold down the key for 2 s. to zero see Page 210 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 188 Working lights – switching The working lights: on working lights • Knotter/pick-up lighting In "Rear working lights" version • Rear lighting In "Side hoods working lights" version • Side hoods lighting are switched on. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 189 Working light – switching • Is only available in "Side hood working off side hood lighting lights" version. Switch off warning beacon • see Page 201 Switch on warning beacon • see Page 201 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 190 The following icons are shown in the dis- blade play. see Page 210 Lifting the blade cassette see Page 210 Lowering the blade cas- see Page 211 sette Swivel in blades see Page 211 Swivel out blades see Page 211 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 191 Opens the baling flaps to the preset min- imum baling flap pressure and implements 10 bale ejections. Stopping the automatic INFO: Is only displayed here if a silage ad- bale ejection ditives unit is installed. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 192 • The icon changes from If no interaction is started within 5 seconds, the system resets the display. The icon is still displayed in the main window. see Page 205 Stop intake see Page 205 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 193: Displays On The Working Screen

    Cutting rotor activated Cutting rotor in normal op- eration Cutting rotor at maximum load Packer filling degree (up- Packer filling degree: Depends on selected per bargraph) mode, Page 237. 100% Packer utilisation (lower bargraph) BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 194 • The blue value is touch-sensitive. Flywheel brake applied Position of the blades not The blades are either not swivelled in or defined not swivelled out. Blade swivelled in BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 195: Displays On The Information Bar

    Self-steering axle locked Warning beacon switched Warning beacon switched Working lights switched on Working lights switched off Bale chute top Bale chute down Bale is deposited 13.4 Displays on the information bar EQ001-049 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 196 (customer counter 19 in the example). Current number of cut For version with "cutting unit": bales The adjacent number indicates the selec- ted customer counter (customer counter 19 in the example). BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 197: Isobus Shortcut Button (Isb)

    ISOBUS Shortcut Button, at least one ISOBUS Shortcut Button must be available. The ISOBUS Shortcut Button can be integrated both in/on the terminal or can be available as an external momentary switch in the ISOBUS system. The KRONE Machine Controller (KMC) reads out the information whether an ISOBUS Shortcut Button is available in the ISOBUS system.
  • Page 198 Terminal – Machine functions 13.5 ISOBUS Shortcut Button (ISB) EQG000-022 If the KRONE Machine Controller (KMC) detects an ISOBUS Shortcut Button, the icon  displayed when the terminal starts. If the KRONE Machine Controller (KMC) detects no ISOBUS Shortcut Button, the icon  displayed when the terminal starts. Actuating ISOBUS Shortcut Button When the ISOBUS Shortcut button is pressed, a stop command is sent to the ISOBUS.
  • Page 199: Selecting Working Screens

    From the road travel screen „ Press Æ When the terminal is switched on, the machine starts in manual mode with a target bale channel flap pressure of 50 bars. 100% 100% EQ001-226 / EQ001-227 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 200: Automatic Call Of The Road Travel Screen

    „ Press Æ The icon is shown on the display when the warning beacon is switched on. Æ The icon is shown on the display when the warning beacon is switched off. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 201: Switching On All Working Lights

    Working lights – switching working lights on/off „ Press ð The icon is displayed when working lights – working lights are switched on. ð The icon is displayed when working lights – working lights are switched off. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 202: Working Lights - Switching Maintenance Lighting On/Off

    Is only available in "Rear working lights" version „ Press ð The icon is displayed when working lights –rear lighting are switched on. ð The icon is displayed when working lights –rear lighting are switched off. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 203: Working Light - Switching Side Hood Lighting On/Off

    Switching off „ Press Æ The display switches from 13.17 Releasing/locking self-steering axle Releasing „ Press ð The icon flashes until the self-steering axle is released. Æ The display switches from BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 204: Operating The Starter Aid/Intake

    When the speed of the starter aid is reached, the system switches off the starter aid. The display switches from 13.18.2 Switching off starter aid „ To switch off the starter aid, press Æ The display switches from Æ The starter aid is switched off. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 205: Reversing Intake

    „ Press Æ The icon is shown on the display. „ To start the intake press Æ The display switches permanently from 13.18.5 Stopping intake „ Press Æ The display switches from BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 206: Opening/Closing Bale Channel Flaps

    Operating the bale chute Dimmed keys are currently not available. „ Press the icon to display the icons „ = lower bale chute „ = raise bale chute „ on the display. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 207: Lower The Bale Chute

    Æ The icons are displayed. „ To raise the bale chute, press and hold 13.21 Automatic bale ejection A dimmed key is currently not available. No "Silage additives unit" version 100% BP000-985 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 208 Æ When the baling flaps are closed, the system sets the baling flaps to the preset minimum baling flap pressure and 10 bale ejections are implemented. „ Press to terminate automatic bale ejection prematurely. Æ The display switches from For "Silage additives unit" version 100% 100% BP000-986 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 209: Selecting "Counter/Detail Counter" Menu

    „ To bring up the menu level from the working screen, press Æ The display indicates the menu level. 13.24 Operating the knotter Press the icon to display the icons = trigger knotter = reset current bale length to zero BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 210: Trigger Knotter

    = Swivel out blades = Swivel in blades in the display. 13.25.1 Lifting the blade cassette „ Press ð The icons are displayed. „ To lift the blade cassette, press and hold BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 211: Lowering The Blade Cassette

    Starting intake ü The PTO speed is at least 600 min „ Press Æ The icon is shown on the display. „ To start the intake press Æ The display switches permanently from BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 212: Operating Twine Boxes

    Swivelling twine boxes up ü The twine boxes are raised, Page 212. „ To prevent scratches on the twine box hoods, ensure that the twine box hoods have been swivelled down, Page 135. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 213: Swivelling Twine Boxes Down

    After several seconds, the pressure set by the user is built up again. The bale channel flap pressure is displayed in bar or PSI depending on selected system of units. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 214: Setting Target Baling Force (Automatic Mode)

    The target bale length (2) can be changed steplessly at any time. It is not recommended to switch over the target bale length at the end of the bale, as the knotter could actuate too late. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 215: Operating Machine Via Joystick

    The following functions are available in the “Auxiliary” (AUX) menu: auxiliary Function Lifting the blade cassette Lowering the blade cassette Increase baling pressure/baling force Reduce baling pressure/baling force Manual/automatic mode changeover Start/stop starter aid Lock/release self-steering axle BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 216: Auxiliary Configuration Of A Joystick

    The examples below represent a recommendation. The assignment of the joystick can be adapted to own desires. For further information, please refer to the operating instructions of the used terminal. Recommended configuration of an AUX joystick CCI A3 Operating level 1 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 217 Terminal – Machine functions Operating machine via joystick 13.31 EQ001-149 The indicator lamp (2) shines, showing that operating level 1 is active. „ Actuate the switch (1) on the rear, the next operating level is displayed. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 218: Terminal - Menus

    Page 229 Sensitivity direction display, see Page 230 Central lubrication, see Page 230 Weighing device, see Page 231 Moisture measurement, see Page 233 Error message for moisture measurement, Page 234 Correction value for moisture measurement, Page 235 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 219 Manual blade cassette cleaning, see Page 250 10-5 Automatically lift/lower activate/deactivate blade cas- sette, see Page 251 Setting the minimum baling flap pressure, see Page 252 Silage additives unit, see Page 253 12-1 Silage additives tank, see Page 254 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 220 Setting the background colour, Page 273. 14-5 KRONE SmartConnect, see Page 273 14-9 Switching between terminals, see Page 274 14-11 Task Controller, see Page 274 14-12 Data Logger, see Page 275 Settings, see Page 276 15-1 Sensor test, see Page 277 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 221: Recurrent Icons

    By pressing the key a little longer, the pre- viously viewed working screen is selected. Reset to factory setting. Disk The mode or value is saved. Plus Increase the value. Minus Reduce the value. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 222: Bring Up Menu Level

    Menu 8, "Self-steering axle", see Page 242 Menu 10 "Cutting unit", see Page 244 Menu 12 "Silage additives unit", see Page 253 Menu 13 "Counters", see Page 263 Menu 14 "ISOBUS", see Page 269 Menu 15 "Settings", see Page 276 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 223: Selecting A Menu

    Æ The menu closes. 14.5 Changing value Values must be entered or changed for the settings in the menus. The values are selected depending on used terminal (touch-sensitive or not touch-sensitive). BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 224 „ Tap on the value. ð An input mask opens. „ Increase or reduce the value. „ In order to save the value, press Æ The setting is saved and the input mask closes. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 225: Changing Mode

    Æ The display shows the "Knotter" menu. The "Knotter" menu is divided into the following sub-menus depending on the machine configuration: Knotter, see Page 225 Correction value bale length, see Page 226 Knotter signal, see Page 226 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 226: Menu 1-1 "Correction Value For Bale Length

    „ In order to save the value, press 14.7.2 Menu 1-2 "Knotter signal" This menu can be used to set whether an acoustic signal is to sound after a knot is tied. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 227: Menu 1-3 "Knotter Monitoring

    This menu can be used to set whether the upper twines of the knotters are to be monitored. The knotters are numbered in direction of travel from left to right: Knotters from 1 to 6. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 228: Menu 1-4 "Blowing Interval Knotter Cleaning

    Menu 1-4 “Blowing Interval Knotter Cleaning" This menu can be used to set after how many bales the knotters are blown off with compressed air to remove dust and accumulation of crops. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 229: Menu 1-5 "Duration Of Cleaning Operation

    0,5s EQ001-005 / EQ001-063 ü Menu 1 "Knotter" has been selected, Page 225. „ To open the menu, press Æ The display shows the menu "Duration of cleaning operation". Recurring icons Page 221. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 230: Menu 2 "Sensitivity Of Direction Display

    „ In order to save the value, press 14.9 Menu 3 "Central lubrication" For the "central lubrication" version This menu displays the non-adjustable lubrication intervals of the central lubrication. In addition, intermediate lubrication can be manually actuated. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 231: Menu 4 "Weighing Device

    Menu 4 "Weighing device" For "Weighing device" version In this menu a correction value can be set for the weighing device if the calculated weight (2) deviates from the weight of external calibrated scales. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 232 Æ If the displayed value corresponds to the weight of the test weight, it is not necessary to adjust the weighing device. Æ If the displayed value differs from the weight of the test weight, the weighing device must be adjusted. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 233: Menu 5 "Moisture Measurement

    Æ The icon is briefly displayed and the value is saved. INFO „ If the limit range is not adequate to adjust the weighing device, contact KRONE customer service. Zeroising the weighing device If there is no bale (weight) on the bale scale when the bale chute is lowered but a value (2) is displayed, the sensors B55 "Force sensor rear left"...
  • Page 234: Menu 5-1 "Error Message For Moisture Measurement

    Æ The display shows the "Error message for moisture measurement" menu. Recurring icons Page 221. Setting value for display „ Increase or reduce the value, Page 223. „ In order to save the value, press BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 235: Menu 5-2 "Correction Value For Moisture Measurement

    Æ If the measured value matches the value (2) on the display, the moisture measurement has been correctly set. Æ If the measured value does not match the value (2) on the display, the correction value (1) must be set. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 236: Menu 5-3 "Select Internal / External Moisture Measurement

    Page 221. You can select between 2 modes: Icon Designation Explanation Internal moisture measure- • Must be activated if the KRONE ment moisture measurement is to be used. Mode 1/2 External moisture meas- • Must be activated if the external urement moisture measurement is to be used.
  • Page 237: Menu 7 "Packer

    Menu 7-1 "Packer filling" EQ001-228 / EQ001-231 ü Menu 7 "Packer" has been called up, Page 237. „ To open the menu, press Æ The display shows the "Packer filling" menu. Recurring icons Page 221. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 238: 14.12.1.1 Selecting "Automatic Packer" Mode

    The higher the switching threshold for actuating the Variable Filling System, the more crops are collected in the feed channel. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 239: 14.12.1.2 Setting "Packer 1:1" Mode

    Packer 1:1" mode, the packer drum fills the feed channel. With each plunger stroke, the sensing rake swings back and the bale channel is filled with crops through the feeder strip. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 240: 14.12.1.3 "Packer Test" Submenu

    EQ001-228 / EQ001-230 ü Menu 7-1 "Packer filling" has been called up, Page 237. „ Press to call up the "Packer test" submenu. Display area You can select between two modes: BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 241: Menu 7-2 "Calibrate Sensing Rake

    1043 mV EQ001-259 / EQ001-260 ü Menu 7 "Packer" has been called up, Page 237. „ To open the menu, press Æ The display shows the "Calibrate sensing rake" menu. Recurring icons Page 221. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 242: Menu 8 "Self-Steering Axle

    B39 is automatically adjusted by the system. „ If the sensor B39 cannot be calibrated, the installation position of the sensor wheel must be checked or adjusted by a KRONE service partner. 14.13 Menu 8 "Self-steering axle"...
  • Page 243: Setting The Speed For Blocking The Self-Steering Axle

    Page 243. Changing the mode „ Select and save the mode, Page 225. 14.13.1 Setting the speed for blocking the self-steering axle AUTO AUTO km/h EQ001-206 / EQ001-207 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 244: Menu 10 "Blade Cassette

    ü For The menu level is active, Page 222. „ To open the menu, press Æ The display shows the "Blade cassette" menu. Depending on the machine equipment, the "Blade cassette" menu is divided into the following submenus: BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 245: Menu 10-1 "Blowing Interval Blade Cassette Cleaning

    EQ001-152 / EQ001-153 ü Menu 10 "Blade cassette" has been opened, Page 244. „ To open the menu, press Æ The display shows menu “Blowing Interval Blade Cassette Cleaning”. Recurring icons Page 221. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 246: Menu 10-2 "Calibrating Blade Cassette

    4.6 - 5.0V EQ001-152 / EQ001-143 ü Menu 10 "Blade cassette" has been opened, Page 244. „ To open the menu, press Æ The display shows the “Calibrating Blade Cassette” menu. Recurring icons Page 221. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 247 Æ The central support frame (1) is in the top position 1. Æ The display shows a voltage value (2) of 1.0–1.6 V for working position (position 1). „ To save position 1, press Æ The icon is briefly displayed in the upper line. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 248 ð The display shows a voltage value (2) of 4.0-4.5 V for the maintenance position (position 3). „ To save position 3, press ð The icon is briefly displayed in the upper line. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 249: Menu 10-3 "Activating/Deactivating Blade Cassette

    10-3 EQ001-152 / EQ001-142 ü Menu 10 "Blade cassette" has been opened, Page 244. „ To open the menu, press Æ The display shows the "Activating/deactivating blade cassette" menu. Recurring icons Page 221. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 250: Menu 10-4 "Manual Blade Cassette Cleaning

    ü Menu 10 "Blade cassette" has been opened, Page 244. „ To open the menu, press Æ The display shows menu “Manual Blade Cassette Cleaning”. Recurring icons Page 221. Display area You can select between two modes: BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 251: Menu 10-5 "Activate/Deactivate Automatic Raising/Lowering Of Blade Cassette

    Page 244. „ To open the menu, press Æ The display shows the menu "Activate/Deactivate automatic raising/lowering of blade cassette". Recurring icons Page 221. Display area One of 2 modes can be selected: BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 252: Menu 11 "Setting The Minimum Baling Flap Pressure

    Page 185) or keypad (see Page 83). EQG000-101 ü For The menu level is active, Page 222. „ To open the menu, press Æ The display shows the "Minimum baling flap pressure". Recurring icons Page 221. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 253: Menu 12 "Silage Additives Unit

    Depending on the machine equipment, the "Silage additives unit" menu is subdivided into the following sub-menus: Silage additives unit, see Page 253 12-1 Silage additives tank, see Page 254 12-2 Silage additives dosing, see Page 255 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 254: Menu 12-1 "Silage Additives Tank

    „ Increase or reduce the value, Page 223. „ In order to save the value, press BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 255: Menu 12-2 "Silage Additives Dosing

    60 s at the set pump capacity during continuous operation. • If the key is pressed again within 60 s, the process is terminated and the previous mode is activated again by the system. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 256: 14.16.2.1 Setting The "Silage Additives Dosing By Time" Mode

    14.16.2.1 Setting the "Silage additives dosing by time" mode In this menu, you can select the volume in litres of silage additives per minute you want to add to the crops. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 257: 14.16.2.2 Setting The "Silage Additives Dosing By Weight" Mode

    Checkbox activated ( ): On the basis of the weight of the previously weighed big bale, the system calculates the amount in litres of silage additives to be added to the crops. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 258 60 s at the set pump capacity during continuous operation. • If the key is pressed again within 60 s, the process is terminated and the previous mode is activated again by the system. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 259: 14.16.2.3 Setting The "Silage Additives Dosing By Degree Of Moisture" Mode

    If the actual degree of moisture is between the second value (here 20) and the third value (here 30), the system calculates an average value (here from 2.0 l/tonne and 2.50 l/tonne). Silage additives are added to the crops based on the average value. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 260 • The value (2) must be lower than the value (3). degree of moisture • Touch to select the value. • Adjustable value range: 1 ... 100% • The value (3) must be higher than the value (2). BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 261: 14.16.2.4 Setting The "Silage Additives Dosing Continuous Operation" Mode

    Continuous operation is mainly intended to rinse the silage additives unit. The continuous operation of the silage additives unit can be set in this menu. This means that the pump output can be set in percent. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 262 • Adjustable value range: 1 - 100% • The pump output increases as the value increases. „ Increase or reduce the value, Page 223. „ In order to save the value, press BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 263: Menu 13 "Counters

    NAME 2 NAME 3 NAME 4 NAME 5 EQ001-008 / EQ001-070 ü Menu 13 “Counter” is called.“ Page 263. „ To open the menu, press Æ The display shows the “Customer Counter” menu. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 264 ü The detail counter has been selected. „ To select the customer counter, press „ To activate the customer counter, press Æ The new activated customer counter   is highlighted in green. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 265: 14.17.1.1 Detail Counter

    ü The detail counter has been selected. „ To return to the customer counter, press Description of the keys Icon Designation Reduce number of bales Select "Uncut bales" counter Select "Cut bales" counter BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 266 ð The name of the customer counter is not deleted. Change the number of bales „ Press until the customer counter has been selected. The selected customer counter must not be activated. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 267: Menu 13-2 "Total Counter

    Menu 13-2 "Total counter" 13-2 EQ001-008 / EQ001-072 ü Main menu 13 "Counters" has been opened, Page 263. „ To open the menu, press ð The display shows the "Total Counter" menu. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 268 For "Weighing device" version Icon Designation Explanation "Total weight" counter Total weight of all compressed bales. Cannot be deleted Season counter 1 Can be deleted Season counter 2 Can be deleted Recurring icons Page 221. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 269: Menu 14 "Isobus

    Menu Sub-menu Designation ISOBUS, see Page 269 14-2 Driving speed/direction of travel diagnostics, Page 270 14-3 Configure main window, see Page 271 14-4 Setting the background colour, Page 273. 14-5 KRONE SmartConnect, see Page 273 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 270: Menu 14-2 "Driving Speed/Direction Of Travel Diagnostics

    The direction of travel of If the evaluation of the ISOBUS data from the tractor is not evaluated the tractor has not been activated. for locking the steering axle. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 271: Menu 14-3 "Configuring Main Window

    Æ The new display element is saved for the information bar of the main window. Selectable display elements Depending on the machine configuration, the following display elements can be positioned in the information bar of the main window, Page 195. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 272 (customer counter 19 in the example). Current number of cut For version with "cutting unit": bales The adjacent number indicates the selec- ted customer counter (customer counter 19 in the example). BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 273: Menu 14-4 "Set Background Colour

    • Tractor parking light off, background colour white. Changing the mode „ Select and save the mode, Page 225. 14.18.4 Menu 14-5 "KRONE SmartConnect" The access data for the KRONE SmartConnect (KSC) can be seen in this menu. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 274: Menu 14-9 "Switching Between The Terminals

    00011501 WLAN-KEY: afbb2bfac5 PRODUCT-CODE: C0060000600011501 EQG000-064 ü One or more KRONE SmartConnects have been installed. ü The menu 14 “ISOBUS” has been selected, Page 269. „ To open the menu, press Æ The display shows the "SmartConnect" menu. 14.18.5 Menu 14-9 “Switching Between the Terminals”...
  • Page 275: Menu 14-12 "Data Logger

    (e.g. ISOBUS data or vehicle data) to be stored while driving. The stored data can be sent via the mobile network provided a corresponding telemetry unit is connected. In addition, data can be exported via a USB stick. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 276: Menu 15 "Settings

    ü For The menu level is active, Page 222. „ To open the menu, press Æ The display shows the "Settings" menu. The “Settings” menu is divided into the following sub-menus depending on the machine configuration: BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 277: Menu 15-1 "Sensor Test

    8,3V 7,3V 5,2V 2,4V 7,8V EQ001-080 / EQ000-040 ü Menu 15 “Settings” is called, Page 276. „ To open the menu, press Æ The display shows the "Sensor test" menu . BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 278 Silage additives fill level Flywheel brake Blade cassette up Central lubrication Plunger at rear (measuring) Front plunger (calibrate) Rotational speed of packer Packer feed active Lower twine monitoring Needle connecting rod left BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 279 Force sensor left Force sensor right Pick-up speed Bale on scale Pick-up position Blade cassette active Packer position Contact pressure feed rotor Bale chute top Rotational speed PTO shaft Rotational speed feed rotor BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 280 B51 Force sensor front left B52Force sensor front right B53 / B53/B54 Force sensor rear Consisting of: B53 Force sensor rear left B54Force sensor rear right Twine box transport position left BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 281 When the pushbutton is pressed, the bar must be in the lower marked area of the bar display. When the pushbutton is not pressed, the bar must be in the upper marked area of the bar display. 15-1 state: 3,3V 2,5V 1,3V 0,6V 3,1V EQ000-042 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 282: Menu 15-2 "Actuator Test

    Therefore, in the "Actuator test" menu, the actuator must be controlled manually for a short time in order to determine possible errors in the actuator system. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 283 Pilot valve 1 Pilot valve 2 Bale chute piston surface Bale chute annular surface Bale ejector plunger surface Bale ejector annular surface Blade cassette plunger surface Blade cassette annular surface Release baling flaps BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 284 Twine boxes piston surface Twine boxes annular surface Pressure limiting valve Blades piston surface Blades annular surface Cleaning 1 Cleaning 2 Central lubrication system Locking twine boxes Packer triggering Motor knotter triggering BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 285 E7= Lower twine lighting E8/E9 E8/E9 E8= Lighting twine box right E9= Lighting twine box left Possible status displays of the actuators Icon Designation Actuator ON Actuator OFF General actuator error BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 286 A current (in mA) can be set with the PWM value (in parts per thousand). With a value of PWM = 500, the current should be between 500 mA and 3000 mA (depending on the valve that is used and the operating temperature). BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 287: Menu 15-3 "Software Info

    All active and non-active errors are shown in this menu. The errors are shown with a number indicating how often the error occurred and the time on the operating hours counter when the error last occurred. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 288 • All inactive errors are deleted. Recurring icons Page 221. Delete individual errors Only non-active errors (highlighted grey) can be deleted. „ To select the error to be deleted, press „ To delete the error, press BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 289 Terminal – Menus Menu 15 "Settings" 14.19 Delete all errors Only non-active errors (highlighted grey) can be deleted. „ To delete all errors, press BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 290: Driving And Transport

    Machine components could be moved unintentionally when stop cocks are open. This may result in serious accidents. „ In order to avoid that functions are triggered by mistake, the stop cock/s must be closed during transport/road travel. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 291: Preparing The Machine For Road Travel

    ü For the version with “safety chain”: The safety chain is mounted, Page 128. ü The road lighting has been connected, tested and is functioning properly, Page 120. ü The tyres have no cuts and breaks. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 292: Testing Road Lighting

    „ If at least one of these critical driving situation arises, the self-steering axle must always be locked, Page 293. Positioning steered wheels in straight direction „ Drive the tractor a short distance straight forward until the steered wheels are straight. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 293 ð The icon flashes until the self-steering axle is locked. Æ The display switches from „ Depressurise the control unit ( Releasing „ Press ð The icon flashes until the self-steering axle is released. Æ The display switches from BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 294: Releasing The Compressed Air Brake For Manoeuvring The Machine

    Æ As soon as the hoses are again connected to a compressed air brake system, the button (2) is pushed back automatically into its initial position (II). 15.5 Releasing the hydraulic brake for manoeuvring the machine ü For “self-steering axle” version: The wheels are straight, Page 292. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 295: Parking The Machine

    For “drawbar eye” version: Lossen the hitching device according to the operating instructions of the tractor manufacturer. „ Carefully drive the tractor away. „ Fit the safety device which prevents unauthorised use and keep the key in a safe place, Page 174. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 296: Preparing The Machine For Shipment

    „ Close the front hood (1). „ To secure the front hood, wrap a cable tie (3) around the handle (2) and thread it through the borehole (3) in the drawbar beam. „ Tighten the cable tie (3). BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 297: Securing The Top Hood

    „ Wrap a cable tie (1) around the stop (3), pull the cable tie through the borehole (4) in the stop (3) and route it further around the guide wheel bracket (2). „ Tighten the cable tie (1). „ Ensure that the guide wheels are secured. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 298: Lifting The Machine

    4 Drawbar suspension point at front right „ Use a hoist with a minimum load capacity. The minimum load capacity is the total weight of the machine plus the drawbar load, see machine rating plate, Page 63. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 299: Lashing The Machine

    1 Drawbar lashing point at front left 4 Drawbar lashing point front right 2 Cross-member lashing point rear left 5 Transport drawbar eye (with delivery) 3 Cross-member lashing point rear right BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 300: Settings

    „ In order to prevent damages at the guide wheels and an increased wear to the pivot point of the pick-up, limit the lowering of the pick-up by means of the depth limiters, Page 301. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 301: Setting The Depth Limiter

    „ Check whether the depth limiters on both sides of the pick-up are in the same position. „ Lock the stop cock, Page 152. „ To lower the pick-up, set the control unit ( ) to float position. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 302: Setting The Bearing Pressure Of The Guide Wheels

    „ Never operate the machine without a crop press roller unit. Setting the height of the crop press roller unit BPG000-036 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 303 ü The machine is shut down and safeguarded, Page 31. „ In order to increase the bearing pressure, loosen the nut (3). „ In order to increase the bearing pressure, loosen the nut (3). BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 304: Setting The Knotter Shaft Brake

    The twine brakes (1) ensure that the lower twines are taut from the twine box up to the lower twine brakes. The twine brakes (2) ensure that the upper twines are taut from the twine box up to the upper twine brakes. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 305: Checking/Setting Twine Tension On Upper Twine

    The twine tension is adjusted via the distance X. Factory setting distance X=65 mm BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 306: Checking/Setting Twine Tension On Lower Twine

    The factory setting applies for original KRONE twine with a running length of 100-130 m/kg. If knotter errors occur when using twine with a different running length, the twine brake must be set.
  • Page 307: Setting The Cutting Length

    Æ The blade group engages with an audible click sound. „ Rotate the auxiliary tool (1) back until you feel resistance. „ Remove the auxiliary tool (1) and hang it on the twine box. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 308: Maintenance - General Information

    This applies in particular to safety-relevant work. „ Have specially designated work performed by a qualified service centre only. INFO If new components need to be ordered for maintenance, use only KRONE original spare parts. 17.1 Observe the service record booklet A service record booklet is enclosed with the machine.
  • Page 309 Checking the kraftband for cracks see Page 325 Check the fire extinguishers see Page 327 Have brake pads checked by KRONE service partner Check the hydraulic hoses for leaks and, if ne- see Page 345 cessary, have them replaced by a KRONE service partner.
  • Page 310: Maintenance - After The Season

    Park the machine in a weatherproof and dry location which is not in close proximity to cor- rosive substances Protect the tyres against external influences such as oil, grease or direct sunlight BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 311: Maintenance - Once After 10 Hours

    Have the slack adjuster of the brake system checked by KRONE service partners Check the hydraulic hoses for leaks and, if ne- see Page 345 cessary, have them replaced by a KRONE service partner. 17.2.4 Maintenance – Once after 50 hours...
  • Page 312: Maintenance - Every 50 Hours

    Page 328 pressed air tank 17.2.7 Maintenance - Every 200 hours Changing oil Main gearbox Only by KRONE service partner, see manual for service technicians Packer gearbox Only by KRONE service partner, see manual for service technicians Transfer gearbox Only by KRONE service partner, see manual...
  • Page 313: Tightening Torques

    The table does not apply to countersunk screws with hexagon socket in case the countersunk screw is tightened via hexagon socket. DV000-001 Thread size Strength class on screw head Strength class 10.9 12.9 Tightening torque (Nm) 1,050 1,220 1,100 1,550 1,800 1,450 2,100 2,450 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 314 Metric thread screws with countersunk head and hexagon socket INFO The table applies only to countersunk screws with hexagon socket and metric thread tightened via hexagon socket. DV000-000 Thread size Strength class on screw head BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 315 Steel and cast Aluminium Steel and cast Aluminium Maximum tightening torque (Nm) (±10%) M10x1 M12x1.5 G1/4“ M14x1.5 M16x1.5 M18x1.5 M20x1.5 G1/2“ M22x1.5 M24x1.5 G3/4“ M33x2 G1“ M42x1.5 G1 1/4“ BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 316: Checking/Changing Blades

    Æ The function is executed as long as the key is pressed. Æ The LED shines as long as the key is pressed. If the blades are still swivelled in (active): BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 317 ð If the blade cassette cannot be pulled out, there are still blades in the channel slots of the blade comb. The blades must mechanically be swivelled out of the channel slots, Page 320. ð Proceed with the next step if the blade cassette can be pulled out. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 318 WARNING! Danger of cuts from sharp blades! Wear suitable protective gloves. „ Remove the blade (4) vertically from above. „ Grind blunt blades (4), Page 320. „ Replace a defective blade (4). „ Insert the ground/new blade (4) vertically from above. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 319 „ Using the handle (5), insert the blade cassette until it locks automatically (4). „ Insert the hose package into the locking (3) and secure it. „ Completely raise the blade cassette via the external momentary switches or the terminal. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 320: Grinding The Blades

    INFO KRONE recommend the KRONE blade grinding machine for grinding the blades. Contact your KRONE dealer. For further information, please refer to the operating instructions of the blade grinding machine. Correctly ground, sharp blades reduce fuel consumption and the wear on the cutting components.
  • Page 321: Clean The Blade Comb

    „ Carry out a visual inspection to ensure that the screw connection (4) of the blade cassette (2) is in the oblong hole of the blade comb (3). „ Insert the blade cassette (2), Page 319. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 322: Cleaning The Machine

    „ After the machine has been cleaned with water, lubricate all manually lubricated lubrication points, Page 337. „ After the machine has been cleaned with water, carry out a manual intermediate lubrication with the central lubrication unit, Page 231. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 323: Checking/Tensioning Drive Chains Of The Pick-Up

    „ Open the guard sheet on the right side of the machine. „ Loosen the counter nut (3). „ By tightening the nut (2), increase the tension of the spring (1). „ Secure the nut (2) with the counter nut (3). „ Close the guard sheet. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 324: Dismounting/Mounting The Belt Guard

    Page 132. ü The machine is shut down and safeguarded, Page 31. Dismounting „ Dismount the screw connections (2) and remove the belt guard (1). Mounting „ Mount the belt guard (1) with the screw connections (2). BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 325: Checking The Kraftband For Cracks

    Inspect the tyres visually „ Visually inspect tyres for cuts or breaks. Æ If there are cuts or breaks in the tyres, have the tyres repaired or replaced by a KRONE service partner. Maintenance intervals for visual inspection of the tyres, Page 308.
  • Page 326 350 ... 380 Nm M22x1.5 30 mm 8/10 units — 450 ... 510 Nm Hub centring M18x1.5 27 mm 6 units — 270 ... 290 Nm M22x1.5 32 mm 8/10 units — 450 ... 510 Nm M24x1.5 36 mm 10 units — 550 ... 610 Nm BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 327: Dismounting/Mounting The Guard Sheet Of The Pick-Up Drive

    „ Ensure that the operating instructions on the type plate of the fire extinguisher (1) are legible and face outwards. „ Check the fire extinguisher for visible material damage, corrosion, leakage, a clogged hose and/or nozzle. „ Ensure that the pressure gauge pointer indicates the green area. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 328: Drain Condensation Water From The Compressed Air Tank

    „ Visually inspect the drain valve (2) to ensure that it is not defective or soiled. Æ If the drain valve (2) is defective and is no longer sealed, immediately have the drain valve (2) replaced by a KRONE service partner. Æ If the drain valve (2) is soiled, clean the drain valve (2).
  • Page 329: Cleaning Drive Chains

    The drive chains must always be adequately wetted with engine oil. „ Shut down and safeguard the machine, Page 31. „ Check the drive chains and sprocket wheels for wear. „ Check that the drive chains are centred on the sprocket wheels. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 330: Checking/Venting Friction Disc Clutch On The Flywheel

    „ Loosen the nuts (1) until the compression springs (6) have been relieved. „ Turn the universal shaft around once manually. „ Tighten the nuts (1) crosswise until the dimension is X=74.2 mm (measured from the outer edge of the disc (4)). BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 331: Checking Wear Limit On Drawbar Eye 40

    ü The machine has been parked, Page 295. „ Determine the dimension X. „ If the wear limit (see table) dimension X is exceeded, the drawbar eye (1) must be replaced by a KRONE service partner. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 332: Checking Wear Limit On Ball Joint Drawbar Eye [Attachment Category 3]

    ü The machine has been parked, Page 295. „ Determine the dimensions X,Y,Z. „ If a wear limit (see table) dimension X,Y,Z is exceeded, the drawbar eye (1) must be replaced by a KRONE service partner. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 333: Checking Wear Limit On Ball Joint Drawbar Eye [Attachment Category 4]

    ü The machine has been parked, Page 295. „ Determine the dimensions X,Y,Z. „ If a wear limit (see table) dimension X,Y,Z is exceeded, the drawbar eye (1) must be replaced by a KRONE service partner. 17.24 Checking the wear limit on the Cuna drawbar eye BP000-736 If the wear limit is exceeded (see table) and/or the ball drawbar eye is damaged, replace the drawbar eye (1).
  • Page 334: Retightening The Screw Connections On The Drawbar Eye

    ü The machine has been parked, Page 295. „ Determine the dimensions X,Y,Z. „ If a wear limit (see table) dimension X,Y,Z is exceeded, the drawbar eye (1) must be replaced by a KRONE service partner. 17.25 Retightening the screw connections on the drawbar eye BP000-528 Retightening of the screw connections (1) on drawbar eyes is described by way of example...
  • Page 335: Maintenance - Central Lubrication Unit

    1. With a standard grease gun via the grease nipple (2). 2. With a filling cylinder (4) via the locking screw (3). 3. With a manually or pneumatically operated grease gun (5) via the grease nipple (2) or the locking screw (3). BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 336: Maintenance - Lubrication

    „ Only use approved lubricating greases, Page 82. „ Do not use graphite-containing lubricating greases. „ Do not mix different lubricating greases. 19.1 Lubricating universal shaft DVG000-001 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 337: Lubrication Chart - Machine

    „ Use the spray can to apply Oils Plant-based oils, unless spe- cified otherwise. a thin, even layer of oil. Oils Plant-based oils, unless spe- „ Apply the oil evenly. cified otherwise. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 338 Maintenance - Lubrication 19.2 Lubrication chart - machine BP000-648 Every 10 operating hours BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 339 Maintenance - Lubrication Lubrication chart - machine 19.2 Left-hand machine side BPG000-136 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 340 Maintenance - Lubrication 19.2 Lubrication chart - machine Every 200 operating hours 1x feeder strip 4x packer strip BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 341 Maintenance - Lubrication Lubrication chart - machine 19.2 Right-hand machine side BP000-651 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 342 Every 200 operating hours 1x feeder strip 4x packer strip ) Dismount the protective sheet to lubricate the double joint, Page 327. ) To grease the curved-tooth coupling, dismount the belt guard, see Page 324 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 343 Maintenance - Lubrication Lubrication chart - machine 19.2 Lubrication points at the tandem axle BP000-649 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 344 Maintenance - Lubrication 19.2 Lubrication chart - machine Every 50 operating hours BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 345: Maintenance - Hydraulics

    6 years, including a maximum storage time of 2 years. The date of manufacture is printed on the hydraulic hoses. When checking hydraulic hoses, the state-specific conditions (e.g., BGVU) must be observed. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 346: Hydraulic Oil

    „ If the oil level is too low, dismount the ventilation/breather filter (2) and top up the oil via the opening. For a list of oils Page 81. „ Mount the ventilation/breather filter (2). BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 347: Changing High-Pressure Filter

    The high-pressure filter (3) of the working hydraulics sits in the front area of the drawbar. Changing the filter element BP000-669 ü A suitable container is available for escaping oil. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 348 „ Screw the bottom part of the filter (5) all the way onto the top part of the filter (1) and then unscrew it one quarter turn. „ Charge the hydraulic system with pressure and check it for leaks. „ High-pressure filter (8) of the working hydraulics: Bleed the control block. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 349: Maintenance - Gearbox

    If the relevant safety routines are not observed, persons may be seriously injured or killed. „ The safety routines must be read and observed to avoid accidents, Page 31. 21.1 Gearbox – overview BPG000-122 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 350: Main Gearbox - Check Oil Level

    Check packer gearbox – check oil level INFO The oil level must be checked and changed with the machine in horizontal position. Use the lower edges of the cross-members as a reference edge. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 351: Transfer Gearbox - Check Oil Level

    BPG000-119 Transfer gearbox in "Knotter cleaning" version Transfer gearbox, in "cleaning fan" version Checking the oil level ü The machine has been shut down and secured, Page 31. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 352: Gearbox Cutting Unit Top Part - Checking Oil Level

    „ Refill with fresh oil up to the inspection hole (1) via the filling hole (3). „ Screw the locking screw into the inspection hole (1) and the locking screw into the filling hole (3), tightening torque Page 315. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 353: Gearbox Cutting Unit Bottom Part - Checking Oil Level

    Knotter gearbox – check oil level INFO The oil level must be checked and changed with the machine in horizontal position. Use the lower edges of the cross-members as a reference edge. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 354: Gearbox Starter Aid - Checking Oil Level

    The oil level must be checked and changed with the machine in horizontal position. Use the lower edges of the cross-members as a reference edge. BPG000-123 Checking the oil level ü The machine has been shut down and secured, Page 31. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 355 „ Refill with fresh oil up to the inspection hole (1) via the filling hole (3). „ Screw the locking screw into the inspection hole (1) and the locking screw into the filling hole (3), tightening torque Page 315. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 356: Maintenance - Compressor

    „ Remove the filter cartridge (4), knock out the dirt and blow it out from the inside to the outside with an air jet. ð Replace the filter cartridge (4) in case it is excessively soiled or damaged. „ Disassemble and tap out the cover (5). BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 357: Compressor - Checking Oil Level

    „ Refill the oil via the filling hole of the oil dipstick (1). „ Check the oil level. ð If the oil on the dipstick is between the markings X and Y: „ Push in the oil dipstick (1). BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 358: Maintenance - Silage Additives Unit

    „ Before the season starts, empty the silage additives tank, fill it with clear water and run the silage additives unit in "continuous operation" mode for 10 min at a pumping rate of 75%, Page 261. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 359: Overview Of Silage Additives Unit

    Residual liquid can be removed from the tion silage additives unit through the com- pressed-air fitting. Silage additives tank Two-way stopcock To lock/loosen the drain hose. pressure hose To connect an external water connection. Drip hose BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 360: Filling The Silage Additives Tank

    „ Set the two-way stopcock (1) to position II. Æ The silage additives run through a drain hose into the container provided. „ Once the silage additives tank is completely empty, turn the two-way stopcock (1) to position I. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 361: Cleaning The Silage Additives Tank

    „ Insert the filter element (4) and the sealing ring (3) into the silage additives tank. „ Screw on the cover (2) and tighten it. „ Close the two-way stopcock at the drain hose, Page 360. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 362: Cleaning The Filter Of The Silage Additives Unit

    23.6 Rinsing the silage additives unit BP000-824 ü The machine has been shut down and secured, Page 31. „ Connect an external water hose (2) to the pressure line (1). BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 363 Page 261. „ To be able to silage later with the silage additives system, set the three-way stopcock (2) to position (I) "RUN". „ Disconnect the external water hose (2) from the pressure line (1). BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 364: Removing / Cleaning The Nozzle From The Lubricant System

    „ After cleaning, insert nozzle (4), seal (5) and filter (6) into the nozzle support (3), and secure them with the cap (2). „ Repeat this process for all nozzles on the right and left side of the machine. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 365: Removing The Residual Liquid From The Silage Additives Unit

    „ Repeat this process for all nozzles on the right and left side of the machine. 23.8 Removing the residual liquid from the silage additives unit To remove the residual liquid from the lines (1, 5), you can connect the lines (1, 5) to the compressed-air connection (3). BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 366 „ Blow compressed air through the line (5) until no more residual liquid emerges from the nozzles. „ Once there is no more residual liquid coming out of the nozzles, mount the line (5) on the pressure connection (4). „ Close the cover to the pump unit. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 367: Malfunction, Cause And Remedy

    „ When an error message is displayed, eliminate the disturbance; see chapter "Error list" in the supplement to operating instructions "Error messages". „ If the fault cannot be rectified, contact KRONE service partner. KMC - 520192- 19 CAN1 EQG000-034 If the machine malfunctions, the display shows an error message.
  • Page 368: Possible Error Types (Fmi)

    There is an internal error. The values of the calibration are outside the value range. Particular instructions are required. The upper limit value has been reached. The upper limit value has been exceeded. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 369: Overview Of Fuses

    A1.F11 Moisture measurement, bale scales, silage additives unit, work- ing lights A1.F6 ISOBUS extension 24.1.3 Remedying sensor/actuator error Only a qualified specialist workshop is allowed to repair or to replace components. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 370: Faults When Picking Up Crops

    „ Reduce the engine speed. are pressed out of the groove. „ Shut down tractor and machine and remove the crop Crop blockage in the packer. blockage, Page 376. „ Reduce the driving speed. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 371: Removing Crop Blockages

    Disturbance: The weighing device is not functioning properly. Possible cause Remedy The sensor B22 "Bale on „ Have the sensor B22 "Bale on chute" adjusted by a KRONE chute" has been misplaced service partner. due to excessive loads or the lowering of components.
  • Page 372 ü Lower the pick-up by means of the single-acting control unit ( „ Shut down and safeguard the machine, Page 31. CAUTION! Risk of injury due to sharp parts! Always wear appropriate protective gloves when removing crop blockages. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 373 „ To loosen the feed roller, remove the screw M16 (2), on right and left sides of the machine. „ Close the pick-up guard (1) on right-hand and left-hand machine side. „ When the crop blockage has been removed, continue with the baling operation. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 374: Crop Blockage Under The Cutting Rotor

    KMC – 522003 16 "Slip tensioning belt - KMC - 522095- 7 Upper limit exceeded" or the error message KMC-522095-7 "Coupling cutting rotor -  logic error mechanics". ü The crop blockage has been detected by the system and the intake has stopped. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 375 If the blade cassette is extremely dirty, clean it before start-up. „ Continue with the baling operation. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 376: Removing The Crop Blockages In The Packer

    Æ If the packer coupling does not re-engage automatically after several attempts and the crop blockage is therefore not removed, continue with step 2. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 377: Faults At The Blade Cassette

    (active) 24.4 Malfunctions on the double knotter Malfunction (1): Billhook tongue bends or breaks frequently Possible cause Remedy „ See malfunction (2). The second knot gets stuck on the billhook tongue. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 378 „ Have the blade lever checked/adjusted by a KRONE service partner. See manual for service technicians. The scraper comb of the „ Have the blade lever replaced by a KRONE service partner. blade lever does not run over the centre of the billhook.
  • Page 379 „ Have the twine disc adjusted by a KRONE service partner. See manual for service technicians. The twine disc engagement is „ Have the top dead centre of the knotter needle checked/ late.
  • Page 380 „ Tighten the twine brake on the lower twine strand by springs do not work properly. approx. 1-2 turns of the wing nut, Page 306. „ Have the knotter needle checked/adjusted by a KRONE service partner. See manual for service technicians. There is not enough knotter needle overrun in the upper dead point.
  • Page 381 Page 306. Not enough twine tension on the lower twine strand. „ Have the twine disc checked/adjusted by a KRONE service partner. See manual for service technicians. The twine disc engagement is late. „ Have the knotter needles checked/adjusted by a KRONE service partner.
  • Page 382: Malfunctions In The Central Lubrication System

    Knot ends too short. As a result, the knot opens (usually the second knot). Possible cause Remedy 10.1 „ Have the clamping effect on the counter hook adjusted by a KRONE service partner. See manual for service The tension of the billhook technicians. tongue is too low. 10.2 „...
  • Page 383 ð The supply line from where the lubricant leaks leads to the blocked bearing point. ð Remove the blockage on the bearing. ð Tighten all outlet screw connections. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 384: Distributor Blocks Of The Central Lubrication Unit

    The packer distributor block is located on the drum disc of the packer behind the side wall of the packer tray. Pos. Designation Large packer roll Small packer roll Main distributor block, see Page 384 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 385: Pick-Up Distributor Block

    In "steered tandem axle" version BP000-903 Item Designation Main distributor block, see Page 384 Pick-up pivot point on left Pick-up chain on left Drawbar eye Steering axle distributor block, see Page 386 Pick-up pivot point on right BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 386: Steering Axle Distributor Block

    Page 385 Steering knuckle at bottom left Steering knuckle at top left Steering knuckle at bottom right Steering knuckle at top right 24.5.1.5 Knotter distributor block Distributor block on right BP000-906 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 387: Plunger Distributor Block

    Roll at front left Roll at rear left Connecting rod at front left to the crank arm of the main gearbox Left connecting rod pedestal bearing Roll at front right Roll at rear right BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 388: Car Jack Contact Points

    „ Never stay under the suspended machine. „ If work has to be performed under the machine, securely support the machine, Page 32. The car jack contact points are located on the brake axles. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 389 Malfunction, cause and remedy Car jack contact points 24.6 BPG000-151 1 Brake axle at front left 3 Brake axle at rear left 2 Brake axle at front right 4 Brake axle at rear right BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 390: Waste Disposal

    • All rubber parts (e.g. hoses, tyres) must be taken to a rubber recycling centre. Electronic components • All electronic components must be taken to a disposal point for electronic scrap. BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 391: Index

    Automatic bale ejection ........207 Bring up menu level .......... 222 Automatic call of the Road travel screen ..200 Auxiliary configuration of a joystick ....216 Auxiliary functions (AUX)........215 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 392 Check packer gearbox – check oil level ... 350 Connecting joystick........... 125 Check the angle of the universally-jointed drive Connecting KRONE terminal DS 500 ....121 shaft..............109 Connecting spools of twine with each other ..136 Check wear limit on ball drawbar eye 80..332 Connecting the camera to the KRONE ISOBUS Checking hydraulic hoses ........
  • Page 393 Description of cutting unit functions ....70 Description of functions of central lubrication system ..............76 Description of functions of crop press roller unit. 70 Description of functions of electric knotter monitoring ............73 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 394 Design DS 500 ..........181 Ensuring functionality of safety devices....24 Design of display ..........178 Environmental protection and disposal....27 Design of the KRONE machine application..178 Error list (Terminal) ........... 287 Detail counter ........... 265 Error message moisture measurement (Terminal) Diagnosis driving speed/direction of travel ................
  • Page 395 Knotter gearbox – check oil level...... 353 Hydraulic twine boxes – description of function . 70 Knotter shaft in rest position ....... 74 Knotter signal (Terminal) ........226 KRONE ISOBUS terminal (CCI 800, CCI 1200) ................176 Icons in figures ........... 14 KRONE SmartConnect (Terminal)....273 Icons in the text ..........
  • Page 396 Menu 10-1 “Blowing Interval Blade Cassette Lubrication chart - machine ......337 Cleaning" ............245 Lubrication points at the tandem axle....343 Menu 10-2 "Calibrating blade cassette".... 246 Menu 10-3 “Activating/Deactivating Blade Cassette” ............249 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 397 Moving pick-up into transport/working position. 152 Menu 14-3 "Configuring main window"..... 271 Menu 14-4 "Set background colour"....273 Menu 14-5 "KRONE SmartConnect" ....273 Menu 14-9 “Switching Between the Terminals” 274 Noise may damage your health ......28 Menu 1-5 "Duration of cleaning operation"..229 Notices with information and recommendations .
  • Page 398 Overload protection on the machine ....67 Overriding "Silage additives dosing" mode..175 Overview of fuses ..........369 Overview of silage additives unit ...... 359 Overview of the drives ........65 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 399 Road travel screen (automatic call-up)..... 200 Setting the bearing pressure of the crop press roller..............303 Running actuator test ......... 33 Setting the bearing pressure of the guide wheels ................302 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 400 Swivelling down the twine box hood....135 Swivelling in blades .......... 211 Swivelling out blades ........211 Swivelling the twine box hood up/down.... 135 Swivelling twine boxes down ....133, 213 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 401 Tying cycle - operating description ..... 74 Moisture measurement ......233 Type plate ............63 Self-steering axle ........242 Tyres..............79 Sensitivity direction display ....230 Sensor test ..........277 Setting the background colour ....273 BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 402 Index universal shaft ............ 79 Unsuitable consumables ........26 Validity ..............12 Varying functions to KRONE ISOBUS terminal 183 Vehicle identification number ......64 Venting friction disc clutch ........ 330 Warning signs............. 14 Warnings of property damage/environmental damage .............. 15 Waste disposal ..........
  • Page 403: Declaration Of Conformity

    • Radio equipment directive 2014/53/EC (RED) The signing Managing Director is authorised to compile the technical documents. Jan Horstmann Spelle, 04/08/2021 (Managing Director, Design & Development) Year of manufacture: Machine no.: BiG Pack 1290 HDP VC Original operating instructions 150001372_04_en...
  • Page 404 Maschinenfabrik Bernard Krone GmbH & Co. KG * Heinrich-Krone-Straße 10 D-48480 Spelle * Postfach 11 63 D-48478 Spelle ' +49 (0) 59 77 / 935-0 6 +49 (0) 59 77 / 935-339 ü www.landmaschinen.krone.de...

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