Krone BiG Pack 1290 HDP Original Operating Instructions
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Krone BiG Pack 1290 HDP Original Operating Instructions

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Original operating instructions
Document number: 150001371_03_en-GB
Version: 01/06/2022
BP405-20
Large square baler
BiG Pack 1290 HDP
From machine number: 1099407

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Summary of Contents for Krone BiG Pack 1290 HDP

  • Page 1 Original operating instructions Document number: 150001371_03_en-GB Version: 01/06/2022 BP405-20 Large square baler BiG Pack 1290 HDP From machine number: 1099407...
  • Page 2 For information on your KRONE machines, also refer to mykrone.green. After you have registered, you can generate and manage your machines via the machine number so that you can view the machine data. Via your personal account, you can also access all KRONE services.

  • Page 3: Table Of Contents

    Machine overview ........................ 52 Labelling ............................  59 Baling process ...........................  60 Compressing a big bale ...................... 61 Overview of the drives .......................  61 4.5.1 Main drive .......................... 61 Overload protection on the machine .................. 62 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 4 Setting the bale chute ...................... 104 7.15 Mounting fire extinguisher...................... 105 7.16 Converting the drawbar from bottom to top hitching .............. 105 7.17 Converting the drawbar from top to bottom hitching .............. 106 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 5 Connecting foreign ISOBUS terminal .................. 118 8.10 Connecting joystick ........................ 119 8.11 Connecting the camera to the KRONE ISOBUS terminal CCI 800 or CCI 1200 .....  122 8.12 Mounting the safety chain ...................... 122 Operation .......................... 124 Preparation for baling process .................... 124 Applying/releasing flywheel brake ...................
  • Page 6 Switching the warning beacon on/off .................. 163 9.24 Removing/mounting the safety device which prevents unauthorised use .......  164 9.25 Operation of machine without bale chute ................ 164 KRONE ISOBUS terminal (CCI 800, CCI 1200) .............. 166 10.1 Touchable display ........................ 166 10.2 Switching terminal on/off...................... 167 10.3...
  • Page 7 Menu 14-2 “Driving speed/direction of travel diagnostics” ............ 242 14.16.2 Menu 14-3 "Configuring main window" .................. 243 14.16.3 Menu 14-4 "Set background colour" .................. 245 14.16.4 Menu 14-5 "KRONE SmartConnect" .................. 246 14.16.5 Menu 14-9 “Switching Between the Terminals” ...............  246 14.17 Menu 15 "Settings" ........................ 247 14.17.1 Menu 15-1 “Sensor Test”...
  • Page 8 Maintenance - Gearbox ...................... 307 21.1 Overview of gearboxes ...................... 307 21.2 Main gearbox ...........................  308 21.3 Packer gearbox........................ 309 21.4 Transfer gearbox ........................ 310 21.5 Gearbox pick-up top part ...................... 311 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 9 Car jack contact points ...................... 340 Waste disposal........................ 342 Appendix .......................... 343 26.1 Hydraulic diagram – Working hydraulics .................  343 26.2 Hydraulic diagram - on-board hydraulic system .............. 346 Index............................ 348 Declaration of conformity .....................  359 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 10: Information On This Document

    Information on This Document Validity This document is valid for machines of type: [Maschinentyp] BP405-20 (BiG Pack 1290 HDP) All information, illustrations and technical data in this document correspond to the latest state at the time of publication. We reserve the right to make design changes at any time and without notification of reasons.

  • Page 11: Figures

    This arrow identifies the result of an action step or sequence of actions. This bullet point identifies an enumeration. If the bullet point is intended, it identifies the second level of the enumeration. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 12 WARNING The signal word WARNING warns of a hazardous situation which will result in serious injuries or death if the warning sign is ignored. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 13: Conversion Table

    Inch-pound units Unit name Abbrevi- Unit name Abbrevi- ation ation Area Hectare 2.47105 Acre acres Volume flow Litres per minute L/min 0.2642 US gallons per minute Cubic metres m³/h 4.4029 per hour BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 14 Kilometres per km/h 0.6215 Miles per hour hour Volumes Litres 0.2642 US gallon US gal. Millilitre 0.0338 US ounce US oz. Cubic centi- cm³ 0.0610 Cubic inch in³ metre Weight Kilogram 2.2046 Pound BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 15 Information on This Document How to use this document This page has been left blank deliberately. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 16: Safety

    • Attachment of unauthorised or unapproved additional equipment • Use of spare parts which are not KRONE original spare parts • Stationary operation of the machine Unauthorised modifications to the machine may affect the properties of the machine or disrupt proper operation.

  • Page 17: Service Life Of The Machine

    He has read the operating instructions and can implement the information in the operating instructions accordingly. • He is familiar with driving vehicles safely. • For road travel he has adequate knowledge of the highway code and has the stipulated driving licence. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 18: Personnel Qualification Of The Technicians

    2.4.6 Structural modifications on the machine Structural modifications and extensions that were not approved by KRONE can impair the functionality, operational safety and also the road traffic certification of the machine. As a result, persons can be seriously injured or killed.

  • Page 19: Jobs On The Machine

    „ Determine the cause of damage according to these operating instructions and repair the damage, if possible, Page 325. „ In case of damage which may affect operational safety and cannot be repaired according to these operating instructions: Have damage repaired by a qualified service centre. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 20: Danger Zones

    Page 29. This also applies to brief inspection work. „ Consider the information in all relevant operating instructions: • the operating instructions for the tractor • the operating instructions of the machine • the operating instructions of universal shaft BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 21 „ In case of dangerous situations, immediately switch off drives and instruct people to leave the danger zone. Danger zone due to trailing machine parts If machine parts are trailing, people may be seriously injured or killed. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 22: Ensuring Functionality Of Safety Devices

    „ Use only personal protective equipment which is in proper condition and offers effective protection. „ Adjust personal protective equipment to the person, for example the size. „ Remove unsuitable clothing and jewellery (e.g. rings, necklaces) and cover long hair with a hairnet. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 23: Safety Sign On The Machine

    „ Consider the overall width of the combined tractor and machine. „ Consider the larger swivel range when cornering. „ Adjust the driving speed when cornering. „ When turning, watch out for people, oncoming traffic and obstacles. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 24: Parking The Machine Safely

    Foreign objects and/or liquids in the hydraulic system and/or fuel system may impair the operational safety of the machine and cause accidents. „ Clean all connections and components. „ Close open connections by means of protective caps. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 25: Dangers Arising From Environment

    „ Jump away from the machine. Jump into a safe standing position. Do not touch the machine from the outside. „ Move away from the machine in very small steps keeping your feet close together. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 26: Sources Of Danger On The Machine

    Damaged compressed-air hoses of compressor unit can tear off. Hoses moving in an uncontrolled manner can cause severe injuries. „ Contact a specialist workshop immediately if you suspect that the compressor unit is damaged. „ Shut down and safeguard the machine, Page 29. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 27: Dangers In Connection With Certain Activities: Climbing Up And Down

    Thus there is a risk of serious injuries or death. „ Before carrying out any repair, maintenance and cleaning work on the machine, shutdown and safeguard it, Page 29. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 28 Frame or supporting components • Running gear „ Before carrying out welding work on the machine, obtain consent by KRONE customer service and, if required, identify alternatives. „ Before performing welding work on the machine, park the machine safely and disconnect it from the tractor.

  • Page 29: Dangers In Connection With Certain Activities: Working On Wheels And Tyres

    The fitting of wheels and tyres requires adequate knowledge and approved mounting tools. „ If there is a lack of knowledge, have the wheels and tyres fitted by the KRONE dealer or by a qualified tyre service.

  • Page 30: Securing Raised Machine And Machine Parts Against Lowering

    „ Check installed seal rings for damage. Replace them if necessary. „ Collect leaking oil and/or waste oil in a container provided for this purpose, and dispose of it properly, Page 25. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 31: Running Actuator Test

    Safety sign on the machine Each safety sign is provided with an order number and can be ordered directly from the KRONE dealer. Immediately replace missing, damaged and unrecognisable safety signs. When attaching safety signs, the contact surface on the machine must be clean and free of dirt, oil and grease to ensure optimum adhesion of the safety signs.
  • Page 32 Safety Safety sign on the machine Location and meaning of the safety signs Left-hand machine side BP000-575 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 33 Danger due to crushing or shearing Risk of injury due to crushing or shearing points on moving machine parts. „ While parts are moving, never reach into areas where there is a risk of being crushed. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 34 When climbing onto the machine while the PTO shaft is run- ning, there is a risk of being pulled in by rotating machine parts. „ Before climbing onto the machine, switch off the PTO shaft and the engine. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 35 Safety Safety sign on the machine BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 36 Safety Safety sign on the machine Right-hand machine side BP000-576 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 37 5. Ord. no. 942 290 0 (1x) Danger due to fire Risk of injury due to fire on the machine. „ Do not operate the machine unless there is a functional fire extinguisher available. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 38 Safety Safety sign on the machine Front and rear view BP000-577 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 39: Information Signs On The Machine

    Each information sign is provided with an order number and can be ordered directly from the KRONE dealer. Immediately replace missing, damaged and unrecognisable information signs. When attaching information signs, the contact surface on the machine must be clean and free of dirt, oil and grease to ensure optimum adhesion of the information signs.
  • Page 40 Safety Information signs on the machine Location and meaning of the information signs BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 41 Safety Information signs on the machine BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 42 Safety Information signs on the machine Left and right side of the machine BP000-694 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 43 27 006 256 0 „ Screw in the system screw until it hits the stop (2). Æ The machine can only be operated with tractors that are equipped with a Load Sensing system (3). For details Page 103. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 44 27 027 587 0 11. Ord. no. 27 027 617 0 (1x) Here you can see how the spools of twine in the left twine box are connected to each other. Page 130. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 45 27 021 260 0 marked with this information sign. • Ord. no. 27 023 958 0 There are lashing points on the machine which are marked by this information sign, Page 269. 27 023 958 0 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 46 Safety Information signs on the machine Front/rear view BP000-696 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 47 27 021 260 0 marked with this information sign. • Ord. no. 27 018 170 0 There are car jacking points on the machine which are marked by this information sign, Page 340. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 48: Safety Equipment

    Safety Safety equipment Safety equipment BPG000-006 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 49 • The safety chain is used for the additional protection of trailed machines in case they become unhitched during transport, Page 122. • The country-specific regulations for using the safety chain during transportation of the machine must be observed. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 50: Smv Emblem

    The SMV emblem (1) is at the rear in the centre or on left. If the machine is transported on transport vehicles (for example lorry or train), the SMV emblem must be covered or dismounted. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 51: Data Memory

    - can be related to persons. Additional functions, which are contractually agreed with the customer (e.g. teleservice), allow the transmission of certain machine data from the machine. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 52: Machine Description

    Machine description Machine overview Machine description Machine overview BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 53 Machine description Machine overview BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 54 Machine description Machine overview Left-hand machine side BP000-591 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 55 Bale chute keypad Tool box Tandem unit, self-steering axle Distributor central electrical system: Twine control and tensioning device Fuses, relays (lower twine) KRONE Machine Controller (KMC) Compressed-air connection Force measurement (FM) Drawbar eye SmartConnect BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 56 Machine description Machine overview Right-hand machine side BP000-592 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 57 Twine brake for lower twine Drive of pick-up Twine brake for upper twine Variable Filling System (VFS) Drawbar Document storage tube Release valve 6 Moisture measurement for “moisture measurement” version Compressed-air connection BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 58 Machine description Machine overview Front view BP000-593 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 59: Labelling

    6 Total weight of the machine 2 Type/variant/version (T/V/V ) 7 Drawbar load (A-0 ) 3 Model year 8 Axle load (A-1 ) 4 Year of manufacture 9 Axle load (A-2 ) 5 Vehicle identification number 10 Axle load (A-3 ) BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 60: Baling Process

    The machine number results from the last 7 digits of the vehicle identification number (5). To ensure that the data is always available, KRONE recommends that you enter it in the boxes on the front cover of these operating instructions.

  • Page 61: Compressing A Big Bale

    The intermediate universal shaft drives the flywheel (4) via a friction disc clutch. The flywheel drives the main gearbox (5) via a cam clutch. The main gearbox The main gearbox (5) drives the plunger, distributes the force further to the right and left and drives the following gearboxes: BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 62: Overload Protection On The Machine

    „ To avoid early wear of the overload protection, switch the PTO shaft off if the overload protection responds for a longer period of time. „ Shut down and safeguard the machine, Page 29. „ Remedy the malfunction, Page 325. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 63 Machine description Overload protection on the machine BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 64 Machine description Overload protection on the machine BPG000-097 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 65: Description Of Pick-Up Functions

    The working height of the pick-up can be limited downward manually by moving the depth limiters (4) on both sides of the machine so that the crops can be taken up without using the guide wheels, Page 271. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 66: Description Of Function Of Hydraulically Driven Pick-Up

    The twine boxes protect people from accessing moving parts of the machine. When travelling on the road or working in the field, always ensure that the twine boxes have been raised. BP000-532 The twine boxes (1, 2) can hydraulically be lowered/raised or swivelled up/down. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 67: Twine Feed - Operating Description

    When placing the twine rolls in the twine box, make certain that the labeling on the twine roll can be read. Watch the side that is marked with “Above”. Left-hand machine side BPG000-085 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 68: Description Of Functions Of Electric Twine Empty Display For Lower Twine

    „ To ensure adequate tying safety, use only plastic twines with a running length of 100 –  130 m/kg. „ Use KRONE original twine. 4.12 Description of functions of electric twine empty display for lower...

  • Page 69: Function Description Of Upper Twine Motion Indicator

    An error message appears on the display of the terminal when a malfunction of the knotter is detected, Page 325. The knotters are numbered from 1 to 6 in direction of travel from left to right. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 70: Tying Cycle - Operating Description

    In case of maintenance, setting or repair work, you can trigger the tying cycle manually when the tractor is not connected. The tying cycle proper is carried out by manually turning the flywheel (1) in working direction (I); Page 157. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 71: Description Of Bale Ejector/Bale Chute Functions

    The compressed-air tank stores the compressed air. The stored compressed air ensures that the brake functions work properly. Compressed-air tank in "Knotter cleaning" version: The compressed-air tank stores the compressed air. The stored compressed air ensures that knotter cleaning functions properly. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 72: Description Of Functions Of Central Lubrication System

    The lubrication duration and the break times are controlled via terminal, Page 213. BP000-282 Reservoir Lubrication points Pressure limiting valve Lubricant line Main progressive distributor Main line Main progressive distributor Filling nipple BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 73: Description Of Hydraulic System Functions

    Lever in position (II) = rolls can be turned freely In order to ensure that the last big bale can be put down properly, the bale brake must be released for the last bale. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 74: Technical Data

    25 km/h, 40 km/h, 60 km/h Airborne noise emission Airborne noise emission Emissions value (sound pressure level) 74.2 db(A) Measurement device Bruel & Kjaer, Type 2236 Accuracy class Measurement uncertainty (according to DIN EN ISO 11201) 4 dB BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 75: Ambient Temperature

    Twine wrapping and tying material Twine wrapping and tying material Roll length 100 – 130 m/kg Maximum diameter of the spool of twine 340 mm Maximum height of the spool of twine 370 mm BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 76: Requirements For Tractor - Power

    Complying with change intervals for biooils To ensure high life expectancy of the machine, it is absolutely necessary to comply with change intervals for biooils due to the ageing of the oils. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 77: Oils

    If oils, which have different specifications, are mixed with each other, the machine may be damaged. „ Never mix oils, which have different specifications, with each other. „ Contact your KRONE service partner before using an oil with a different specification after changing the oil. Bio-degradable lubricants on request 5.15.1...

  • Page 78: Silage Additives

    Technical data 5.15 Consumables 5.15.3 silage additives Designation Filling quantity Specification Silage additives tank 400 l Use silage additives that are neither aggressive nor corros- ive. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 79: Operating And Display Elements

    • Float position: Lower pick-up Double-acting control unit • Raise hydraulic support jack • Lower hydraulic support jack Double-acting control unit (for "Hydraulically driven pick-up" version) • Conveying • Reversing Bale chute keypad BP000-531 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 80 • Inching = the function is executed as long as the key is pressed. • The LED shines when the key is pressed. • The bale chute is lowered when it is selected. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 81 2 seconds. • The LEDs (4, 5, 6) are blinking. • 10 bale ejections are performed. • Press the key 5 or 6 to terminate automatic bale ejection prematurely. • The bale ejector remains selected. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 82: Initial Operation

    The machine is delivered together with the following additional parts that can be found at the rear in the bale channel, in the left twine box, or in the tool box at the ladder. Parts in the bale channel BP000-685 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 83 Parts in the tool box on the ladder BP000-687 1 Safety device which prevents unauthor- 5 Shear bolts ised use 2 Twine guide eyes 6 Locknuts 3 Retaining rings 7 Sensor key 4 Shear bushings 8 Pivoted knotter lever BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 84: Checklist For Initial Operation

    ü The tyres have been checked and the tyre pressure is adjusted correctly, Page 286. ü The road travel lighting has been checked for function and cleanliness, see Page 114 ü The supplied operating instructions are in the document storage tube. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 85: Attaching The Hydraulic Support Jack

    „ Attach the supplied support jack (7) to the hoist (6) and lift it. „ Mount the screws (2) with the detent edged washers and nuts. „ Tighten the screws (2) to the corresponding tightening torque, Page 281. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 86 „ Mount the hydraulic hose line (3) DKOL/DKOL on the ball valve (7). „ Mount the Kennfix (1) on the hydraulic hose line (2) DKOL/DKOL90°. „ Mount the Kennfix (4) on the hydraulic hose line (3) DKOL/DKOL. „ Connect the hydraulic hoses (2, 3) on the tractor side. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 87: Mounting The Mechanical Support Jack

    „ Attach the supplied support jack (7) to the hoist (6) and lift it. „ Mount the screws (2) with the detent edged washers and nuts. „ Tighten the screws (2) to the corresponding tightening torque, Page 281. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 88: Mounting Drawbar Eye On Front Part Of The Drawbar

    2 Ball joint drawbar eye attachment cat- 5 Drawbar eye Ø 50 mm egory 3 3 Ball joint drawbar eye attachment cat- 6 Cuna drawbar eye (only for Italy) egory 4 7 Front part of drawbar BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 89: Mounting The Drawbar Eye

    „ Loosely pre-assemble the 3 upper and the 3 lower screws (2). „ Loosely pre-assemble the 2 middle screws (4) with disc (5). „ Tighten the screws (2,4) crosswise to a tightening torque of 300 Nm. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 90: Mounting Cuna Drawbar Eye (Only For Italy)

    Cutting ring row L 6 mm Zn8 00 921 045 1 Screw-in support L 6 / M10 x 1 E Zn8 00 921 059 2 Locking cone with O-ring seal L 6 90 000 236 0 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 91: Dismounting The Central Lubrication Line From The Reservoir

    The routing path of all drawbar eye types (not the Cuna drawbar eye) is described below. The routing path of the Cuna drawbar eye is described separately, Page 92. BP000-738 „ Route the central lubrication line (1) along the installed hydraulic tubes (3) to the front part of the drawbar (4). BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 92: Routing Path Of The Central Lubrication Line

    The routing path of the Cuna drawbar eye is described below. The routing path of other drawbar eyes is described separately, Page 91. BP000-742 „ Route the central lubrication line (1) along the installed hydraulic tubes (3) to the front part of the drawbar (4). BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 93: Mounting The Central Lubrication Line On The Cuna Drawbar Eye

    Setting the drawbar height as a bottom hitching with other drawbar eyes or as a top hitching with other drawbar eye types is set in a similar way. Before making the setting BPG000-077 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 94: Gelenkwelle Anpassen [Walterscheid]

    (cornering with maximum steering angle and simultaneously driving a slope up or down) without any contact of the both section tube ends. In this process, the displacement path (overlap) must be at least 220 mm, both in straight-ahead driving and when cornering. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 95 „ In order to remove the protective cap (1) from the universal shaft half (2), push in the both locks (3) using a screwdriver and push back the protective cap (1). „ Put aside the protective cap (1) for later reinstallation. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 96 „ Mount the clamping bridge (4) by means of the screws (3). „ Determine dimension X and mark it on the outer guard tube (1). „ Remove the universal shaft halves (1,2) on tractor and machine side. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 97 Dismounting inner guard tube BP000-395 „ Loosen the inner guard tube (1) from the slide ring (3) by lightly tapping the cap (2) and push it back. „ Dismount the seal (4). BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 98 „ Slide the seal (1) onto the section tube and mount with 2 screws (2). Æ The screws must not protrude into the inside of the tube. „ Grease the inner section tube (3) from the outside. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 99 „ Turn the collar (1) until you can feel a stop, refer to detail (I). „ Mount the 3 screws (5). „ Use a screwdriver (3) to pull the collar (1) over the locks (4) of the guard funnel (2) BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 100 „ Dismount the outer guard tube (3), Page 97. „ Drill three boreholes of Ø 25 mm into the outer guard tube (3), file them to an oblong hole and deburr. „ Mount the outer guard tube (3), Page 99. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 101 „ Mount the clamping bridge (7) by means of the screws (8). Tightening torque: M12=80 Nm, M14=130 Nm, M16= 200 Nm. „ Bring the machine into the widest position (straight-ahead driving). „ Shut down and safeguard the machine, Page 29. „ Determine the dimension Y. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 102: Check The Angle Of The Universally-Jointed Drive Shaft

    „ To reduce/increase the bending angle of the universally-jointed drive shaft, the powertrain on the intermediate bearing must be set, Page 102. 7.12 Drive train: Adjusting height The bending angle on the universally-jointed drive shaft (see Page 102) is set via the powertrain. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 103: Adapting Hydraulic System

    „ Shut down and safeguard the machine, Page 29. Operation of the machine on tractors with constant flow system For tractors with open hydraulic system: „ Unscrew the system screw (1) up to the stop. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 104: Setting The Bale Chute

    For this reason, the inclination of the bale chute with the "Weighing device" version is to be set less strong than the version without a weighing device. If the inclination of the bale chute is changed, the weighing device must be readjusted, Page 216. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 105: Mounting Fire Extinguisher

    The drawbar is mounted as standard as bottom hitching (I). To convert from bottom hitching (I) to top hitching (II), the front part of the drawbar (3) and the drawbar eye (1) are turned by 180 degrees. BP000-083 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 106: Converting The Drawbar From Top To Bottom Hitching

    „ Assemble the drawbar eye (1) with the screw connection (2). „ Adjust the drawbar height, Page 93. „ Check the bending angle of the universally-jointed drive shaft, Page 102. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 107: Start-Up

    (e.g. ball-head hitch) must be in a horizontal position (+/- 3°) with respect to the ground so as not to obstruct the operational swivel angle between the mechanical connection devices. For the "Drawbar eye" version For "Ball head drawbar eye 80" version BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 108 „ The drawbar has to be lowered via support jack until the ball drawbar eye rests on the ball- head hitch. „ Shut down and safeguard the machine, Page 29. „ Secure the hitching device according to the operating instructions of the tractor manufacturer. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 109: Installing Universal Shaft

    „ To prevent damage to the machine, check the length of the universal shaft whenever you change tractors. Have it corrected by a KRONE service partner if necessary. BP000-678 ü The machine is shut down and safeguarded, Page 29.
  • Page 110 Otherwise parts may touch the universal shaft which leads to damages at the tractor and/or machine. „ Ensure there is enough room for the universal shaft to swivel in all operating states (cornering with maximum steering angle). BP000-096 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 111: Connecting The Hydraulic Hoses

    „ Check the hydraulic hoses for abrasion and pinch point and replace if required. BPG000-104 „ Depressurise the tractor hydraulics. „ Shut down and safeguard the machine, Page 29. „ Clean and dry the connections of the hydraulic quick connector. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 112: Connecting Hydraulic Brake (Export)

    The corresponding hydraulic hose is connected to the brake valve on the tractor. The brake is activated by actuating the brake pedal. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 113: Connecting/Disconnecting Compressed Air Connections For The Compressed Air Brake

    „ Then connect the supply line (2) (red coupling head). Disconnecting Observe the correct order when disconnecting the compressed air lines. „ Firstly, disconnect the supply line (2) (red coupling head). „ Then disconnect the brake line (1) (yellow coupling head). BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 114: Connecting The Road Lighting

    „ Route the lighting cable (2) so that it does not come into contact with the tractor wheels or other moving parts of the machine. Connecting KRONE terminal DS 500 NOTICE Short circuit caused by impurities and moisture in the plug connection The machine may be damaged by a short circuit.
  • Page 115 Start-up Connecting KRONE terminal DS 500 Tractors with integrated ISOBUS system EQ003-251 ü The machine has been shut down and secured, Page 29. Connection terminal to tractor „ Connect the 9-pin plug (2) of the cable (1) to the 9-pin socket (3) (In-cab). Connection tractor to machine INFO The cable (6) can be ordered by quoting the order number 20 086 886 *.

  • Page 116: Connecting The Krone Isobus Terminal (Cci 800, Cci 1200)

    EQ003-252 ü The machine has been shut down and secured, Page 29. ü The accessories kit B290 “KRONE tractor retrofitting” is mounted. Connection terminal to tractor „ Connect the 9-pin plug (2) of the cable (1) to the 9-pin socket (3) (In-cab). Connection tractor to machine INFO The cable (6) can be ordered by quoting the order number 20 086 886 *.
  • Page 117 Start-up Connecting the KRONE ISOBUS terminal (CCI 800, CCI 1200) Tractors with integrated ISOBUS system CCI 1200 CCI 800 EQ001-173 ü The machine has been shut down and secured, Page 29. Connection terminal to tractor „ Connect the 12-pin plug (2) of the cable (3) to the 12-pin socket (1) of the terminal.

  • Page 118: Connecting Foreign Isobus Terminal

    EQ001-181 ü The machine has been shut down and secured, Page 29. ü The accessories kit B290 “KRONE tractor retrofitting” is mounted. Connection terminal to tractor „ Connect the 12-pin plug (2) of the cable (3) to the 12-pin socket (1) of the terminal.

  • Page 119: Connecting Joystick

    For further details on terminal connection, observe operating instructions of ISOBUS terminal manufacturer. 8.10 Connecting joystick INFO Follow the supplied joystick operating instructions for attachment of the joystick in the tractor cabin. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 120 Start-up 8.10 Connecting joystick KRONE ISOBUS terminal on tractors with integrated ISOBUS system EQ001-150 ü The machine has been shut down and secured, Page 29. „ Connect the 9-pin plug (2) of the cable (1) to the 9-pin socket (3) of the joystick.
  • Page 121 ü The machine has been shut down and secured, Page 29. ü The accessories kit B290 “KRONE tractor retrofitting” is mounted. „ Connect the 9-pin plug (2) of the cable (1) to the 9-pin socket (3) of the joystick. „ Connect the 9-pin plug (4) of the joystick to the 9-pin socket (5) (In-cab).

  • Page 122: Connecting The Camera To The Krone Isobus Terminal Cci 800 Or Cci 1200

    CCI 800 CCI 1200 EQ000-212 „ Insert the plug (4) on the camera (2) cable (3) into the connection C (1) of the KRONE ISOBUS terminal CCI 800 or CCI 1200 . „ To connect the plug (4) correctly, ensure that it is aligned with the marked points (5). 8.12...
  • Page 123 ü The machine is shut down and safeguarded, Page 29. „ Mount the safety chain (1) with the shackle (2) on the machine. BP000-106 „ Install the safety chain (1) at a suitable position (for example: [I] or [II]) on the tractor. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 124: Operation

    2 big bales in manual mode. „ Switch to automatic mode in the terminal after the 2nd big bale, Page 189. „ Set the target baling force in automatic mode, Page 199. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 125: Applying/Releasing Flywheel Brake

    Æ If the flywheel is braked, no pressure builds up in the bale channel. Releasing the flywheel brake „ In order to apply the flywheel brake, switch the brake lever (1) from position (II) to position (I). Æ The flywheel is now unbraked. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 126: Operate Twine Boxes

    „ To lower the twine boxes, press and hold it down. Æ The swivelling twine boxes up function is blocked until the twine boxes are raised down via the terminal, Page 127. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 127: Raising The Twine Boxes

    „ Press ð The icons are displayed. „ To swivel down the twine boxes, press and hold BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 128: Operating The Twine Boxes Via The Bale Chute Keypad

    „ To swivel up the twine boxes, press and hold Æ The LED (5) shines and the LED (1) blinks. Æ The lowering twine boxes function is blocked until the twine boxes are swivelled down via the terminal, Page 127. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 129: Swivelling The Twine Box Hood Up/Down

    To avoid unintentional triggering of the tying cycle during maintenance, adjustment and repair work at the knotter, the knotter shaft must be secured. BPG000-107 Knotter shaft secured Knotter shaft released ü The machine is shut down and safeguarded, Page 29. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 130: Securing The Lower Spools Of Twine

    ü The knotter shaft is secured Page 129. ü The twine boxes are lowered (via the terminal: Page 126, via the bale chute keypad: Page 128). ü The twine box hood is swivelled up, Page 129. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 131 „ Connect the front end of the twine of spool of twine (3b) with a reef knot to the end of the twine of spool of twine (3a). „ Shorten the ends of all reef knots tox=15-20 mm. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 132 „ Connect the front end of the twine of spool of twine (2c) with a reef knot to the end of the twine of spool of twine (2b). „ Shorten the ends of all reef knots tox=15-20 mm. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 133 „ Connect the front end of the twine of spool of twine (5b) with a reef knot to the end of the twine of spool of twine (5a). „ Shorten the ends of all reef knots tox=15-20 mm. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 134 „ Connect the front end of the twine of spool of twine (5c) with a reef knot to the end of the twine of spool of twine (5b). „ Shorten the ends of all reef knots tox=15-20 mm. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 135: Threading The Lower Twines On The Left Machine Side

    „ Route the lower twine (3) from the twine box (11) through the twine brake (6) to the twine guide (7). „ Route the 3 lower twines (1, 2, 3) from above through the eyes of the twine guide (7) and then further to the retaining clip (8). BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 136 „ Thread the lower twine from the twine guide (10) through the lower eye (11) and attach it on the brake rollers (12). „ Manually rotate the brake rollers (12). This guides the lower twine through the brake rollers (12). BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 137 „ Route the lower twine from the twine tension spring (14) between the rolls (15) of the knotter needle (16). „ Pull the lower twine down to the frame (17) and tie it to the frame (17). „ Repeat this process for all lower twines. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 138: Threading The Lower Twines On The Right Machine Side

    „ Route the 3 lower twines (1, 2, 3) from above through the eyes of the twine guide (9) and then further to the twine guide (10). „ Route the 3 lower twines (4, 5, 6) through the eyes of the twine guide (10) and then further to the lower twine brakes. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 139 „ Thread the lower twine through the upper eye (13). „ Route the lower twine further through the eye of the twine tension springs (14) and then upwards to the knotter needle. „ Repeat this process for all lower twines. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 140 „ Route the lower twine from the twine tension spring (14) between the rolls (15) of the knotter needle (16). „ Pull the lower twine down to the frame (17) and tie it to the frame (17). „ Repeat this process for all lower twines. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 141: Threading The Upper Twine On The Left Machine Side

    „ Route the 3 upper twines (1, 2, 3) through the eyes of the upper twine guide (7) and to the central lubrication guard (6). „ Route the 3 upper twines (1, 2, 3) through the eyes of the central lubrication guard (6) and to the twine brakes on the knotters. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 142 „ To tension the tensioning arm (2), pull back the upper twine before the central lubrication guard (3). If the bale channel is filled: „ Read the actual bale length on the terminal. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 143 „ Route the upper twine underneath the crossbeam of the knotter table and knot it on the crossbeam of the upper baling flap. „ To tension the tensioning arm (2), pull back the upper twine before the eye (1). BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 144: Threading The Upper Twine On The Right Machine Side

    „ Route the 3 upper twines (4, 5, 6) through the eyes of the upper twine guide (7) and to the central lubrication guard (6). „ Route the 3 upper twines (4, 5, 6) through the eyes of the central lubrication guard (6) and to the twine brakes on the knotters. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 145 „ To tension the tensioning arm (2), pull back the upper twine before the central lubrication guard (3). If the bale channel is filled: „ Read the actual bale length on the terminal. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 146: Pick-Up

    „ Move the stop cock (1) into position (II). 9.12.2 Moving pick-up into transport/working position Working position „ In order to lower the pick-up into working position, move the single-acting control unit ) into the float position. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 147: Starting/Stopping/Reversing Hydraulically Driven Pick-Up

    ü There is a crop blockage in the pick-up or packer area. „ Actuate the control unit (reversing) on the tractor side until the crop blockage has been removed. „ Restart the pick-up, Page 147. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 148: Lifting/Lowering The Bale Chute

    Preselecting the bale chute „ Press to preselect the bale chute. Æ The LED is lit when selected. Æ The LED goes out if a function (raising/lowering) is not activated within 10 seconds. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 149: Raising/Lowering The Bale Chute Via The Terminal

    „ To lower the bale chute, press and hold 9.14.2.2 Lift bale chute WARNING! Increased risk of injury! While the bale chute is being raised, ensure that there is nobody in the danger zone (particularly behind the machine). BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 150: Operating The Bale Ejector

    To completely empty the bale channel, the front and the rear parts of the bale ejector must be coupled to each other. BP000-619 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 151: Coupling/Uncoupling The Bale Ejector

    „ Apply the parking brake  (see Page 156) and the flywheel brake (see Page 125) of the machine. ü To move the last big bale to the bale chute, the bale ejector must be uncoupled, Page 150. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 152 „ Press the key ( ) or ( ) to terminate automatic bale ejection prematurely. Æ The bale ejector ( ) remains preselected. Automatic bale ejection can be restarted or the bale ejector can be moved manually. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 153: Operating The Bale Ejector Via The Terminal

    Æ When the bale channel flaps are opened, 10 bale ejections are executed immediately. Æ When the bale channel flaps are closed, first the bale channel flaps are opened and then 10 bale ejections are executed. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 154: Operating The Support Jack

    „ Pull out the bolt (3), lower the support jack (2) and secure it with the bolt (3). „ Turn the crank handle (1) anti-clockwise until the drawbar eye is relieved. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 155: Locking/Releasing Hydraulic Support Jack Using The Stop Cock

    Locking/releasing hydraulic support jack using the stop cock BPG000-110 ü The machine is shut down and safeguarded, Page 29. Locking „ Move stop cock (1) into position (I). Releasing „ Move the stop cock (1) into position (II). BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 156: Releasing/Applying The Parking Brake

    Folding down/up the ladder BP000-624 I Road position II Ascent/descent position ü The machine is shut down and safeguarded, Page 29. Folding down the ladder „ Pull at the ladder (2) and fold it down. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 157: Fitting Wheel Chocks

    Triggering the tying cycle manually is only necessary for maintenance, adjustment and repair tasks. BPG000-112 ü The machine is shut down and safeguarded, Page 29. ü The machine is disconnected from the tractor. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 158: Finishing The Tying Process Manually

    Instruct all persons to leave the danger zone of the machine while you are rotating the flywheel. „ Rotate the flywheel (3) manually in working direction (I) until the roll (2) of the upper needle slips into the recess of the cam disc (1) of the knotter shaft. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 159: Switching Working Lights On And Off Via The Bale Chute Keypad

    The working lights: lights • Twine boxes lighting • Knotter/pick-up lighting In "Rear working lights" version • Rear lighting In "Side hoods working lights" version • Side hoods lighting are switched off. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 160 • Rear lighting In "Side hoods working lights" version • Side hoods lighting are switched off. Working lights – switching • Is only available in "Rear working lights" on rear lighting version. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 161: Switching On All Working Lights

    Working lights – switching working lights on/off „ Press ð The icon is displayed when working lights – working lights are switched on. ð The icon is displayed when working lights – working lights are switched off. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 162: Working Lights - Switching Maintenance Lighting On/Off

    Is only available in "Rear working lights" version „ Press ð The icon is displayed when working lights –rear lighting are switched on. ð The icon is displayed when working lights –rear lighting are switched off. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 163: Working Light - Switching Side Hood Lighting On/Off

    „ Press Æ The icon is shown on the display when the warning beacon is switched on. Æ The icon is shown on the display when the warning beacon is switched off. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 164: Removing/Mounting The Safety Device Which Prevents Unauthorised Use

    9.25 Operation of machine without bale chute Operating the machine without bale chute is necessary if, for example, a bale accumulator is connected to the rear of the machine. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 165 The terminating resistor (2) can be ordered with the order number 20 086 023 0. BPG000-114 ü The bale chute is dismounted. ü The machine is shut down and safeguarded, Page 29. „ Establish the plug connection (2) with the terminating resistor (1). BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 166: Krone Isobus Terminal (Cci 800, Cci 1200)

    KRONE machines, which have ISOBUS equipment, are coordinated with this system. EQG000-057 The electronic equipment of the machine consists essentially of the job computer (1), the terminal (2) and the control and function elements.

  • Page 167: Switching Terminal On/Off

    KRONE ISOBUS terminal (CCI 800, CCI 1200) Switching terminal on/off 10.2 10.2 Switching terminal on/off EQ001-174 KRONE ISOBUS terminal CCI 1200 KRONE ISOBUS terminal CCI 800 „ Before switching on the terminal for the first time, check that the connections are correct and tight.

  • Page 168: Design Of Display

    „ For more details on how the terminal functions, follow the terminal operating instructions. 10.4 Design of the KRONE machine application EQG000-059 The KRONE machine application is divided into the following areas: Status line (1) The status line (1) indicates current states of the machine (depending on how it is equipped), Page 174.
  • Page 169 KRONE ISOBUS terminal (CCI 800, CCI 1200) Design of the KRONE machine application 10.4 Keys (2) The machine is operated by pressing the keys  (2) via touch function, Page 175. Main window (3) Values (figures) shown in blue in the main window can be selected using the touch function.

  • Page 170: Krone Terminal Ds 500

    ð If the machine is connected, the display shows the road travel screen after switching on. Æ The terminal is ready to operate. Switching off „ Press and hold down the key (1). BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 171: Design Ds 500

    Design DS 500 11.3 11.3 Design DS 500 EQ003-254 The KRONE machine application is divided into the following areas: Status line (1) The status line (1) indicates current states of the machine (depending on how it is equipped), Page 174. Keys (2) The machine is operated by pressing the keys  (2) via touch function,...
  • Page 172 Reduce the value. • Navigate to the previous value in the menu. • Navigate to the previous menu. Press the scroll wheel: • Select the value. • Save the value. • Open the menu. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 173: Foreign Isobus Terminal

    KRONE ISOBUS terminal. Before commissioning, refer to the mode of operation of the KRONE ISOBUS terminal in the operating instructions. A major difference to the KRONE ISOBUS terminal is the arrangement and number of keys with functions determined by the selected external ISOBUS terminal.

  • Page 174: Terminal - Machine Functions

    If error messages are ignored and the malfunction is not remedied, people may be injured and/or the machine may be damaged seriously. „ Remedy the malfunction when the error message is displayed, Page 325. „ If the malfunction cannot be remedied, consult a KRONE service partner. 13.1 Status line INFO Using a terminal with a resolution of less than 480x480 pixels.

  • Page 175: Keys

    The icon flashes. Baling flaps closed 13.2 Keys EQ001-205 The available icons comply with the equipment of the machine. The following represented icons are not always available. Dimmed keys are currently not available. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 176 Starting automatic bale When the baling flaps are open ejection Implements 10 bale ejections. When the baling flaps are closed Opens the baling flaps and implements 10 bale ejections. see Page 195 Stopping the automatic bale ejection BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 177 • Alternatively, the working lights can be switched on and off manually. Working lights – switching • Alternatively, the working lights can be off automatic switched on and off manually. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 178 Working lights – switching • Is only available in "Rear working lights" off rear lighting version. Working light – switching • Is only available in "Side hood working on side hood lighting lights" version. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 179 The machine switches from manual mode to automatic mode. see Page 189 Switch to manual mode The machine switches from automatic mode to manual mode. see Page 189 Leave working screen Back to the previous working screen. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 180 Lower bale chute see Page 195 Lift bale chute • Appears only when the tractor control unit (T-ECU) provides data for forward movement and the tractor speed is higher than 1 km/h. see Page 195 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 181 • The control unit (conveying) on the tractor side has been actuated. • The PTO speed is at least 600 rpm-1. Stop pick-up For "Hydraulically driven pick-up" ver- sion BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 182: Displays On The Working Screen

    • Up to 3 arrows can be displayed. • 1 arrow: Low change in direction required. • 3 flashing arrows: Greater change in direction required. • The direction display can be set, Page 213 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 183 • Is displayed briefly after a knot is tied. • When the knotter signal is activated, a horn sounds for approx. 1 s, Page 209. Bale ejector active Self-steering axle locked Warning beacon switched Warning beacon switched Working lights switched on BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 184: Displays On The Information Bar

    Current degree of moisture Is always available. of the crops Data is only recorded if an external mois- ture measurement has been installed on the machine. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 185 ON Silage additives volume per minute OFF Silage additives volume per minute ON Silage additives volume per tonne OFF Silage additives volume per tonne ON "Silage additives tank" filling level BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 186: Isobus Shortcut Button (Isb)

    ISOBUS Shortcut Button, at least one ISOBUS Shortcut Button must be available. The ISOBUS Shortcut Button can be integrated both in/on the terminal or can be available as an external momentary switch in the ISOBUS system. The KRONE Machine Controller (KMC) reads out the information whether an ISOBUS Shortcut Button is available in the ISOBUS system.

  • Page 187: Selecting Working Screens

    Releasing the machine functions „ Press Æ The message above goes out on the display and all machine functions are available again. 13.6 Selecting working screens Road travel screen Example menu EQ000-011 / EQ001-080 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 188: Automatic Call Of The Road Travel Screen

    ü The bale chute has been raised. ü None of the hydraulic functions, which are operated via the terminal, is actuated. ü The pick-up is raised. ü The PTO shaft is switched off. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 189: Changing To Automatic Mode

    Æ The display switches from Switching off „ Press Æ The display switches from 13.11 Switching on all working lights „ Press ð The icons are displayed. „ To switch on all working lights, press BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 190: Switching Off All Working Lights

    Working lights – switching maintenance lighting on/off „ Press ð The icon is displayed when working lights –maintenance lighting are switched on. ð The icon is displayed when working lights –maintenance lighting are switched off. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 191: Working Lights - Switching Rear Lighting On/Off

    Working light – switching side hood lighting on/off Is only available in "Rear working lights" version „ Press ð The icon is displayed when working lights –side hood lighting are switched on. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 192: Releasing/Locking Self-Steering Axle

    ð The icon flashes until the self-steering axle is locked. Æ The display switches from 13.18 Operating the starter aid Pressing the icon shows the icon = Activate starting aid in the display. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 193: Switching On Starter Aid

    „ Increase the PTO speed to at least 600 rpm. „ Press Æ The icon is shown on the display. „ To start the pick-up, press Æ The display switches from „ Increase the PTO speed to 1000 rpm. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 194: Stopping Hydraulically Driven Pick-Up

    Operating the bale chute Dimmed keys are currently not available. „ Press the icon to display the icons „ = lower bale chute „ = raise bale chute „ on the display. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 195: Lower The Bale Chute

    Æ The menu "Detail Counter" is displayed, Page 237. 13.25 Selecting a menu Level „ To bring up the menu level from the working screen, press Æ The display indicates the menu level. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 196: Operating The Knotter

    Dimmed keys are currently not available. „ Press the icon to display the icons = lower twine box = raise twine box = swivel twine boxes up = swivel twine boxes down on the display. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 197: Lowering The Twine Boxes

    „ To swivel up the twine boxes, press and hold Æ The lowering twine boxes function is blocked until the twine boxes are swivelled down via the terminal, Page 198. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 198: Swivelling Twine Boxes Down

    Value (2) and the red mark on the bar display = set target bale channel flap pressure Setting the target bale channel flap pressure ü Manual mode has been selected, Page 189. „ Change the value, Page 207. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 199: Setting Target Baling Force (Automatic Mode)

    Value (1) and the bar display = actual bale length Value (2) and the red mark on the bar display = set target bale length Setting target bale length Setting range: 1000 – 3200 mm/39 – 126 inch „ Change the value, Page 207. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 200: Operating Machine Via Joystick

    The examples below represent a recommendation. The assignment of the joystick can be adapted to own desires. For further information, please refer to the operating instructions of the used terminal. Recommended configuration of an AUX joystick CCI A3 Operating level 1 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 201 Terminal – Machine functions Operating machine via joystick 13.31 EQ001-149 The indicator lamp (2) shines, showing that operating level 1 is active. „ Actuate the switch (1) on the rear, the next operating level is displayed. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 202: Terminal - Menus

    Duration of cleaning operation, see Page 212 Sensitivity direction display, see Page 213 Central lubrication, see Page 213 Weighing device, see Page 214 Moisture measurement, see Page 216 Error message for moisture measurement, Page 217 Correction value for moisture measurement, Page 218 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 203 Silage additives dosing, see Page 229 Counter, see Page 235 13-1 Customer counter see Page 236 13-2 Total counter, see Page 240 ISOBUS, see Page 241 14-2 Driving speed/direction of travel diagnostics, Page 242 14-3 Configure main window, see Page 243 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 204: Recurrent Icons

    Move right to select something. Left arrow Move left to select something. Disk Save the setting. Leave the menu without saving. By pressing the key a little longer, the pre- viously viewed working screen is selected. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 205: Bring Up Menu Level

    Page 213 Menu 4 "Weighing device", see Page 214 Menu 5 "Moisture measurement”, see Page 216 Menu 7 "Packer", see Page 220 Menu 8, "Self-steering axle", see Page 225 Menu 12 "Silage additives unit", see Page 227 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 206: Selecting A Menu

    „ To call up the menu, press the scroll wheel. Æ The menu opens. For version with touch-sensitive terminal By pressing the icons „ To call up a menu, press the icon (e.g. ) in the display. Æ The menu opens. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 207: Changing Value

    „ Tap on the value. ð An input mask opens. „ Increase or reduce the value. „ In order to save the value, press Æ The setting is saved and the input mask closes. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 208: Changing Mode

    Æ The display shows the "Knotter" menu. The "Knotter" menu is divided into the following sub-menus depending on the machine configuration: Knotter, see Page 208 Correction value bale length, see Page 209 Knotter signal, see Page 209 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 209: Menu 1-1 "Correction Value For Bale Length

    „ In order to save the value, press 14.7.2 Menu 1-2 "Knotter signal" This menu can be used to set whether an acoustic signal is to sound after a knot is tied. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 210: Menu 1-3 "Knotter Monitoring

    This menu can be used to set whether the upper twines of the knotters are to be monitored. The knotters are numbered in direction of travel from left to right: Knotters from 1 to 6. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 211: Menu 1-4 "Blowing Interval Knotter Cleaning

    Menu 1-4 “Blowing Interval Knotter Cleaning" This menu can be used to set after how many bales the knotters are blown off with compressed air to remove dust and accumulation of crops. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 212: Menu 1-5 "Duration Of Cleaning Operation

    0,5s EQ001-005 / EQ001-063 ü Menu 1 "Knotter" has been selected, Page 208. „ To open the menu, press Æ The display shows the menu "Duration of cleaning operation". Recurring icons Page 204. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 213: Menu 2 "Sensitivity Of Direction Display

    „ In order to save the value, press 14.9 Menu 3 "Central lubrication" For the "central lubrication" version This menu displays the non-adjustable lubrication intervals of the central lubrication. In addition, intermediate lubrication can be manually actuated. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 214: Menu 4 "Weighing Device

    Menu 4 "Weighing device" For "Weighing device" version In this menu a correction value can be set for the weighing device if the calculated weight (2) deviates from the weight of external calibrated scales. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 215 Æ If the displayed value corresponds to the weight of the test weight, it is not necessary to adjust the weighing device. Æ If the displayed value differs from the weight of the test weight, the weighing device must be adjusted. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 216: Menu 5 "Moisture Measurement

    Æ The icon is briefly displayed and the value is saved. INFO „ If the limit range is not adequate to adjust the weighing device, contact KRONE customer service. Zeroising the weighing device If there is no bale (weight) on the bale scale when the bale chute is lowered but a value (2) is displayed, the sensors B55 "Force sensor rear left"...

  • Page 217: Menu 5-1 "Error Message For Moisture Measurement

    Æ The display shows the "Error message for moisture measurement" menu. Recurring icons Page 204. Setting value for display „ Increase or reduce the value, Page 207. „ In order to save the value, press BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 218: Menu 5-2 "Correction Value For Moisture Measurement

    Æ If the measured value matches the value (2) on the display, the moisture measurement has been correctly set. Æ If the measured value does not match the value (2) on the display, the correction value (1) must be set. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 219: Menu 5-3 "Select Internal / External Moisture Measurement

    Page 204. You can select between 2 modes: Icon Designation Explanation Internal moisture measure- • Must be activated if the KRONE ment moisture measurement is to be used. Mode 1/2 External moisture meas- • Must be activated if the external urement moisture measurement is to be used.

  • Page 220: Menu 7 "Packer

    Menu 7-1 "Packer filling" EQ001-228 / EQ001-231 ü Menu 7 "Packer" has been called up, Page 220. „ To open the menu, press Æ The display shows the "Packer filling" menu. Recurring icons Page 204. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 221: 14.12.1.1 Selecting "Automatic Packer" Mode

    The higher the switching threshold for actuating the Variable Filling System, the more crops are collected in the feed channel. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 222: 14.12.1.2 Setting "Packer 1:1" Mode

    In " Packer 1:1" mode, the packer drum fills the feed channel. With each plunger stroke, the sensing rake swings back and the bale channel is filled with crops through the feeder strip. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 223: 14.12.1.3 "Packer Test" Submenu

    EQ001-228 / EQ001-230 ü Menu 7-1 "Packer filling" has been called up, Page 220. „ Press to call up the "Packer test" submenu. Display area You can select between two modes: BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 224: Menu 7-2 "Calibrate Sensing Rake

    0 mV 1043 mV EQ001-259 / EQ001-260 ü Menu 7 "Packer" has been called up, Page 220. „ To open the menu, press Æ The display shows the "Calibrate sensing rake" menu. Recurring icons Page 204. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 225: Menu 8 "Self-Steering Axle

    B39 is automatically adjusted by the system. „ If the sensor B39 cannot be calibrated, the installation position of the sensor wheel must be checked or adjusted by a KRONE service partner. 14.13 Menu 8 "Self-steering axle"...

  • Page 226: Setting The Speed For Blocking The Self-Steering Axle

    Page 226. Changing the mode „ Select and save the mode, Page 208. 14.13.1 Setting the speed for blocking the self-steering axle AUTO AUTO km/h EQ001-206 / EQ001-207 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 227: Menu 12 "Silage Additives Unit

    Page 205. „ To open the menu, press Æ The display shows the "Silage additive unit" menu. Depending on the machine equipment, the "Silage additives unit" menu is subdivided into the following sub-menus: BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 228: Menu 12-1 "Silage Additives Tank

    • The error message 522099-18 "Silage additives tank empty" appears in the display when the silage additives level reaches the selected value (2). „ Increase or reduce the value, Page 207. „ In order to save the value, press BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 229: Menu 12-2 "Silage Additives Dosing

    Silage additives dosing • Intended to rinse the silage additives continuous operation unit. • The pump runs continuously. Mode 5/5 • The pump output can be adjusted in percent, Page 234. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 230: 14.14.2.1 Setting The "Silage Additives Dosing By Time" Mode

    Checkbox not activated ( ): A fixed weight of the big bale can be entered. The system uses the fixed weight to determine the amount of silage additives to be added to the crops. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 231 EQ001-248 / EQ001-252 ü For The menu level is active, Page 205. ü Menu 12-2 "Silage additives dosing" is called up. AUTO „ Select and save the " Silage additives dosing by weight" mode. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 232: 14.14.2.3 Setting The "Silage Additives Dosing By Degree Of Moisture" Mode

    If the actual degree of moisture is higher than or equal to the third value (here 30), silage additives are added to the crops based on the individually entered value (here 2.5 l/tonne). BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 233 • The value (5) must be higher than the value (4). • The value (5) must be lower than the value (6). Silage additives quantity • Touch to select the value. • The value (6) must be higher than the value (5). BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 234: 14.14.2.4 Setting The "Silage Additives Dosing Continuous Operation" Mode

    EQ001-248 / EQ001-256 ü For The menu level is active, Page 205. ü Menu 12-2 "Silage additives dosing" is called up. „ Select and save the " Silage additives dosing continuous operation" mode. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 235: Menu 13 "Counters

    Æ The display shows the menu "Counter ". Depending on the machine equipment, the "Counters" menu is divided into the following sub- menus: Icon Designation Menu 13-1 "Customer counter", see Page 236 Menu 13-2 "Total counter", see Page 240 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 236: Menu 13-1 "Customer Counter

    Setting all customer coun- All 20 customer counters and their detail ters to zero counters are set to zero. The name is retained. Changing the designation of a customer counter „ Press on “Designation”. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 237: 14.15.1.1 Detail Counter

    NAME 3 100.0 NAME 4 NAME 5 225 t EQG000-055 Customer counter Detail counter Call detail counter ü The menu 13-1 "Customer Counter" is selected. „ To select the detail counter, press BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 238 For version with "MultiBale": Including the MultiBale knot "Total weight" counter For "Weighing device" version: Total weight of all bales “Average weight” counter For "Weighing device" version: Average weight of the weighed bales BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 239 • the day counter • the "Total length" counter • the knot counter • For "Weighing device" version: The "total weight" counter • For "Weighing device version": The "average weight" counter BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 240: Menu 13-2 "Total Counter

    • Total length of all bales for this customer. • In m or ft (depending on selected system of units). Bale counter Cannot be deleted Season counter 1 Can be deleted Season counter 2 Can be deleted BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 241: Menu 14 "Isobus

    ü The menu level is open, Page 205. „ To open the menu, press Æ The display shows the "ISOBUS" menu. Depending on the machine equipment, the "ISOBUS" menu is divided into the following submenus: BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 242: Menu 14-2 "Driving Speed/Direction Of Travel Diagnostics

    Icon Designation Explanation <--- 0 Driving forward 0 ---> Reverse travel +25.5 km/h Speed for forward travel km/h or mph depending on set system of units. -25.5 km/h Speed for reverse travel BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 243: Menu 14-3 "Configuring Main Window

    14-3 EQ001-077 / EQ001-078 ü The menu 14 “ISOBUS” has been selected, Page 241. „ To open the menu, press Æ The display shows the "Configure main window" menu. Recurring icons Page 204. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 244 Bale weight Weight of the last weighed bale Current average weight of The adjacent number indicates the selec- the weighed bales ted customer counter (customer counter 19 in the example). BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 245: Menu 14-4 "Set Background Colour

    ü The menu 14 “ISOBUS” has been selected, Page 241. „ To open the menu, press Æ The display shows menu "Background colour ". Recurring icons Page 204. Display area You can select between three modes. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 246: Menu 14-5 "Krone Smartconnect

    • Tractor parking light off, background colour white. Changing the mode „ Select and save the mode, Page 208. 14.16.4 Menu 14-5 "KRONE SmartConnect" The access data for the KRONE SmartConnect (KSC) can be seen in this menu. 14-5 WLAN-NAME: 00011501 WLAN-KEY: afbb2bfac5 PRODUCT-CODE:...

  • Page 247: Menu 15 "Settings

    ü For The menu level is active, Page 205. „ To open the menu, press Æ The display shows the "Settings" menu. The “Settings” menu is divided into the following sub-menus depending on the machine configuration: BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 248: Menu 15-1 "Sensor Test

    15-1 state: 8,3V 7,3V 5,2V 2,4V 7,8V EQ001-080 / EQ000-040 ü Menu 15 “Settings” is called, Page 247. „ To open the menu, press Æ The display shows the "Sensor test" menu . BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 249 A33B2 Silage additives fill level Flywheel brake Central lubrication Plunger at rear (measuring) Front plunger (calibrate) Rotational speed of packer Packer feed active Lower twine monitoring Needle connecting rod left Knotter monitoring BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 250 Pick-up speed Bale on scale Pick-up position Packer position Contact pressure feed rotor Bale chute top Rotational speed PTO shaft Rotational speed feed rotor Weighing device acceleration sensor Top position sensing rake BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 251 Force sensor rear Consisting of: B53 Force sensor rear left B54Force sensor rear right Twine box transport position left Twine box transport position right Twine box maintenance position left Twine box maintenance position right BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 252 When the pushbutton is not pressed, the bar must be in the upper marked area of the bar display. 15-1 state: 3,3V 2,5V 1,3V 0,6V 3,1V EQ000-042 Possible pushbuttons (depending on the machine configuration) Electrical component identification: BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 253: Menu 15-2 "Actuator Test

    „ To open the menu, press Æ A message opens which refers to the operating instructions „ Observe the safety routine "Run actuator test", Page 31. „ Confirm with Æ The display shows the "Actuator test" menu. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 254 Pressure limiting valve baling flaps Coupling feed rotor Safety valve feed rotor Close feed rotor Starter aid Steering axle Twine boxes piston surface Twine boxes annular surface Pressure limiting valve Cleaning 1 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 255 Pick-up lighting Working light rear left Working light rear right E6/E7 E6/E7 E6= Knotter table lighting E7= Lower twine lighting E8/E9 E8/E9 E8= Lighting twine box right E9= Lighting twine box left BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 256 A current (in mA) can be set with the PWM value (in parts per thousand). With a value of PWM = 500, the current should be between 500 mA and 3000 mA (depending on the valve that is used and the operating temperature). BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 257: Menu 15-3 "Software Info

    All active and non-active errors are shown in this menu. The errors are shown with a number indicating how often the error occurred and the time on the operating hours counter when the error last occurred. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 258 • All inactive errors are deleted. Recurring icons Page 204. Delete individual errors Only non-active errors (highlighted grey) can be deleted. „ To select the error to be deleted, press „ To delete the error, press BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 259 Terminal – Menus Menu 15 "Settings" 14.17 Delete all errors Only non-active errors (highlighted grey) can be deleted. „ To delete all errors, press BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 260: Driving And Transport

    Machine components could be moved unintentionally when stop cocks are open. This may result in serious accidents. „ In order to avoid that functions are triggered by mistake, the stop cock/s must be closed during transport/road travel. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 261: Preparing The Machine For Road Travel

    ü The control units on the tractor are in neutral position and locked. ü The brake is functioning properly. ü The road lighting has been connected, tested and is functioning properly, Page 114. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 262: Testing Road Lighting

    „ Drive the tractor a short distance straight forward until the steered wheels are straight. Reverse travel „ Set the wheels of the self-steering axle straight (see Page 262) and lock the self-steering axle (see Page 263). BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 263 ð The icon flashes until the self-steering axle is locked. Æ The display switches from „ Depressurise the control unit ( Releasing „ Press ð The icon flashes until the self-steering axle is released. Æ The display switches from BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 264: Releasing The Compressed Air Brake For Manoeuvring The Machine

    Æ As soon as the hoses are again connected to a compressed air brake system, the button (2) is pushed back automatically into its initial position (II). 15.5 Releasing the hydraulic brake for manoeuvring the machine ü For “self-steering axle” version: The wheels are straight, Page 262. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 265: Parking The Machine

    „ In "hydraulic brake (export)" version: Disconnect the connection for the hydraulic brake and attach it to the hose support of the machine. „ In "hydraulic brake (export France)" version: Loosen the safety chain on the tractor side. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 266: Preparing The Machine For Shipment

    „ Close the front hood (1). „ To secure the front hood, wrap a cable tie (3) around the handle (2) and thread it through the borehole (3) in the drawbar beam. „ Tighten the cable tie (3). BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 267: Securing The Top Hood

    „ Wrap a cable tie (1) around the stop (3), pull the cable tie through the borehole (4) in the stop (3) and route it further around the guide wheel bracket (2). „ Tighten the cable tie (1). „ Ensure that the guide wheels are secured. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 268: Lifting The Machine

    2 Yoke suspension point on left 4 Drawbar suspension point at front right „ Use a hoist with a minimum lifting capacity (depending on the approved total weight of the machine), see machine rating plate, Page 59. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 269: Lashing The Machine

    BPG000-078 1 Drawbar lashing point at front left 4 Drawbar lashing point front right 2 Cross-member lashing point rear left 5 Transport drawbar eye (with delivery) 3 Cross-member lashing point rear right BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 270: Settings

    „ In order to prevent damages at the guide wheels and an increased wear to the pivot point of the pick-up, limit the lowering of the pick-up by means of the depth limiters, Page 271. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 271: Setting The Depth Limiter

    „ Check whether the depth limiters on both sides of the pick-up are in the same position. „ Lock the stop cock, Page 146. „ To lower the pick-up, set the control unit ( ) to float position. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 272: Setting The Bearing Pressure Of The Guide Wheels

    The crop press roller unit is used for accident protection! If the machine is operated without a roller crop guide, people can be seriously injured or killed. „ Never operate the machine without a crop press roller unit. Setting the height of the crop press roller unit BPG000-036 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 273: Setting The Knotter Shaft Brake

    Page 29. „ In order to increase the bearing pressure, loosen the nut (3). „ In order to increase the bearing pressure, loosen the nut (3). 16.4 Setting the knotter shaft brake BPG000-052 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 274: Adjusting The Twine Brake At The Twine Box

    Changes to the knotter shaft brake influence the properties of the entire tying cycle of the machine. This may negatively influence or impair the tying cycle. To avoid malfunctions in the tying cycle, have the following adjustments/checks carried out by a KRONE service partner. „ Set the dimension X.

  • Page 275: Checking/Setting Twine Tension On Upper Twine

    The twine tension is adjusted via the distance X. Factory setting distance X=65 mm BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 276: Checking/Setting Twine Tension On Lower Twine

    The factory setting applies for original KRONE twine with a running length of 100-130 m/kg. If knotter errors occur when using twine with a different running length, the twine brake must be set.

  • Page 277: Maintenance - General Information

    If the relevant safety routines are not observed, persons may be seriously injured or killed. „ The safety routines must be read and observed to avoid accidents, Page 29. INFO If new components need to be ordered for maintenance, use only KRONE original spare parts. 17.1 Maintenance table 17.1.1...

  • Page 278: Maintenance - After The Season

    Cleaning the silage additives tank see Page 320 Rinse the silage additives unit with clear wa- see Page 321 ter. Have brake pads checked by KRONE service partner Checking/tensioning drive chains of the pick- see Page 285 Checking the functionality of the central lubric-...

  • Page 279: Maintenance - Once After 10 Hours

    Have the slack adjuster of the brake system checked by KRONE service partners Check the hydraulic hoses for leaks and, if ne- see Page 303 cessary, have them replaced by a KRONE service partner. 17.1.4 Maintenance - Once after 50 hours...

  • Page 280: Maintenance - Every 10 Hours But At Least Once A Day

    Maintenance - Every 200 hours Changing oil Main gearbox see Page 308 Packer gearbox see Page 309 Transfer gearbox see Page 310 Gearbox pick-up top part see Page 311 Gearbox pick-up bottom part see Page 312 Compressor see Page 316 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 281: Maintenance - Every 2 Years

    Maintenance - General information Tightening torques 17.2 Components Have the slack adjuster of the brake system checked by KRONE service partners Check the fire extinguishers see Page 287 17.1.8 Maintenance - every 2 years Components Have compressed-air tanks checked by KRONE service partner...
  • Page 282 M30 x 1.5 2,100 2,650 Metric thread screws with countersunk head and hexagon socket INFO The table applies only to countersunk screws with hexagon socket and metric thread tightened via hexagon socket. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 283 Bleed valve made of brass copper ring Ventilation/breather filter made of Ventilation/breather filter made of brass steel Steel and cast Aluminium Steel and cast Aluminium Maximum tightening torque (Nm) (±10%) M10x1 M12x1.5 G1/4“ M14x1.5 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 284 „ After the machine has been cleaned with water, lubricate all manually lubricated lubrication points, Page 297. „ After the machine has been cleaned with water, carry out a manual intermediate lubrication with the central lubrication unit, Page 214. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 285: Checking/Tensioning Drive Chains Of The Pick-Up

    „ By screwing in the screw (1), increase the chain tension of the drive chain (3). „ Secure the screw (1) with the counter nut (2). „ Close the guard sheet. Shorten too long chains by removing a chain link. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 286: Checking/Maintaining Tyres

    Inspect the tyres visually „ Visually inspect tyres for cuts or breaks. Æ If there are cuts or breaks in the tyres, have the tyres repaired or replaced by a KRONE service partner. Maintenance intervals for visual inspection of the tyres, Page 277.

  • Page 287: Checking The Fire Extinguisher

    „ Ensure that the fire extinguisher (1) is mounted on the machine. „ Ensure that access to and view of the fire extinguisher (1) are not obstructed. „ Ensure that the fire extinguisher (1) is filled by weighing the fire extinguisher (1). BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 288: Drain Condensation Water From The Compressed Air Tank

    „ Visually inspect the drain valve (2) to ensure that it is not defective or soiled. Æ If the drain valve (2) is defective and is no longer sealed, immediately have the drain valve (2) replaced by a KRONE service partner. Æ If the drain valve (2) is soiled, clean the drain valve (2).

  • Page 289: Retighten Tensioning Straps At The Compressed Air Tank

    The drive chains must always be adequately wetted with engine oil. „ Shut down and safeguard the machine, Page 29. „ Check the drive chains and sprocket wheels for wear. „ Check that the drive chains are centred on the sprocket wheels. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 290: Checking/Venting Friction Disc Clutch On The Flywheel

    „ Loosen the nuts (1) until the compression springs (6) have been relieved. „ Turn the universal shaft around once manually. „ Tighten the nuts (1) crosswise until the dimension is X=74.2 mm (measured from the outer edge of the disc (4)). BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 291: Checking Wear Limit On Drawbar Eye 40

    ü The machine has been parked, Page 265. „ Determine the dimension X. „ If the wear limit (see table) dimension X is exceeded, the drawbar eye (1) must be replaced by a KRONE service partner. 17.12 Checking wear limit on drawbar eye 50 BP000-524 If the wear limit is exceeded (see table) and/or the ball drawbar eye is damaged, replace the drawbar eye (1).

  • Page 292: Check Wear Limit On Ball Drawbar Eye 80

    ü The machine has been parked, Page 265. „ Determine the dimensions X,Y,Z. „ If a wear limit (see table) dimension X,Y,Z is exceeded, the drawbar eye (1) must be replaced by a KRONE service partner. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 293: Checking Wear Limit On Ball Joint Drawbar Eye [Attachment Category 4]

    ü The machine has been parked, Page 265. „ Determine the dimensions X,Y,Z. „ If a wear limit (see table) dimension X,Y,Z is exceeded, the drawbar eye (1) must be replaced by a KRONE service partner. 17.16 Checking the wear limit on the Cuna drawbar eye BP000-736 If the wear limit is exceeded (see table) and/or the ball drawbar eye is damaged, replace the drawbar eye (1).

  • Page 294: Retightening The Screw Connections On The Drawbar Eye

    ü The machine has been parked, Page 265. „ Determine the dimensions X,Y,Z. „ If a wear limit (see table) dimension X,Y,Z is exceeded, the drawbar eye (1) must be replaced by a KRONE service partner. 17.17 Retightening the screw connections on the drawbar eye BP000-528 Retightening of the screw connections (1) on drawbar eyes is described by way of example...

  • Page 295: Maintenance - Central Lubrication Unit

    1. With a standard grease gun via the grease nipple (2). 2. With a filling cylinder (4) via the locking screw (3). 3. With a manually or pneumatically operated grease gun (5) via the grease nipple (2) or the locking screw (3). BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 296: Maintenance - Lubrication

    „ Only use approved lubricating greases, Page 77. „ Do not use graphite-containing lubricating greases. „ Do not mix different lubricating greases. 19.1 Lubricating universal shaft DVG000-001 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 297: Lubrication Chart - Machine

    „ Use the spray can to apply Oils Plant-based oils, unless spe- cified otherwise. a thin, even layer of oil. Oils Plant-based oils, unless spe- „ Apply the oil evenly. cified otherwise. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 298 Maintenance - Lubrication 19.2 Lubrication chart - machine BP000-648 Every 10 operating hours BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 299 Maintenance - Lubrication Lubrication chart - machine 19.2 Left-hand machine side BPG000-136 Every 200 operating hours BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 300 Maintenance - Lubrication 19.2 Lubrication chart - machine Right-hand machine side BP000-684 Every 200 operating hours BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 301 Maintenance - Lubrication Lubrication chart - machine 19.2 Lubrication points at the tandem axle BP000-649 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 302 Maintenance - Lubrication 19.2 Lubrication chart - machine Every 50 operating hours BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 303: Maintenance - Hydraulics

    6 years, including a maximum storage time of 2 years. The date of manufacture is printed on the hydraulic hoses. When checking hydraulic hoses, the state-specific conditions (e.g., BGVU) must be observed. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 304: Hydraulic Oil

    Æ In "Knotter cleaning" version: Top up oil when the level is below 20 L. „ If the oil level is too low, dismount the ventilation/breather filter (2) and top up the oil via the opening. For a list of oils Page 77. „ Mount the ventilation/breather filter (2). BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 305: Changing High-Pressure Filter

    The filter element must be replaced if the contamination indicator (1) pops out again. The high-pressure filter (2) of the on-board hydraulic system sits at the front right, behind the twine box. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 306 „ Screw the bottom part of the filter (5) all the way onto the top part of the filter (1) and then unscrew it one quarter turn. „ Charge the hydraulic system with pressure and check it for leaks. „ High-pressure filter (8) of the working hydraulics: Bleed the control block. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 307: Maintenance - Gearbox

    If the relevant safety routines are not observed, persons may be seriously injured or killed. „ The safety routines must be read and observed to avoid accidents, Page 29. 21.1 Overview of gearboxes BPG000-122 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 308: Main Gearbox

    „ Refill with fresh oil via the oil filling hole (1) up to the middle of the inspection glass (2). „ Screw in the locking screw of the oil filling hole (1) and tighten it firmly, tightening torque Page 283. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 309: Packer Gearbox

    „ Top up with fresh oil via the filling hole (3) up to the inspection hole (1). „ Screw the locking screw into the inspection hole (1) and the locking screw into the filling hole (3), tightening torque Page 283. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 310: Transfer Gearbox

    „ Top up with fresh oil via the filling hole (3) up to the inspection hole (1). „ Screw the locking screw into the inspection hole (1) and the locking screw into the filling hole (3), tightening torque Page 283. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 311: Gearbox Pick-Up Top Part

    „ Top up with fresh oil via the filling hole (3) up to the inspection hole (1). „ Screw the locking screw into the inspection hole (1) and the locking screw into the filling hole (3), tightening torque Page 283. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 312: Gearbox Pick-Up Bottom Part

    (3), tightening torque Page 283. 21.7 Knotter gearbox INFO The oil level must be checked and changed with the machine in horizontal position. Use the lower edges of the cross-members as a reference edge. BP000-682 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 313: Gearbox Starter Aid

    Page 283. 21.8 Gearbox starter aid INFO The oil level must be checked and changed with the machine in horizontal position. Use the lower edges of the cross-members as a reference edge. BPG000-123 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 314 „ Top up with fresh oil via the filling hole (3) up to the inspection hole (1). „ Screw the locking screw into the inspection hole (1) and the locking screw into the filling hole (3), tightening torque Page 283. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 315: Maintenance - Compressor

    „ Remove the filter cartridge (4), knock out the dirt and blow it out from the inside to the outside with an air jet. ð Replace the filter cartridge (4) in case it is excessively soiled or damaged. „ Disassemble and tap out the cover (5). BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 316: Checking Oil Level And Changing Oil At Compressor

    „ Screw in the drain plug (2) and tighten it firmly. „ Fill in new oil through the filling hole of the oil dipstick (1). „ Check the oil level with the oil dipstick (1). BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 317: Maintenance - Silage Additives Unit

    „ Before the season starts, empty the silage additives tank, fill it with clear water and run the silage additives unit in "continuous operation" mode for 10 min at a pumping rate of 75%, Page 234. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 318: Overview Of Silage Additives Unit

    Residual liquid can be removed from the tion silage additives unit through the com- pressed-air fitting. Silage additives tank Two-way stopcock To lock/loosen the drain hose. pressure hose To connect an external water connection. Drip hose BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 319: Filling The Silage Additives Tank

    „ Set the two-way stopcock (1) to position II. Æ The silage additives run through a drain hose into the container provided. „ Once the silage additives tank is completely empty, turn the two-way stopcock (1) to position I. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 320: Cleaning The Silage Additives Tank

    „ Insert the filter element (4) and the sealing ring (3) into the silage additives tank. „ Screw on the cover (2) and tighten it. „ Close the two-way stopcock at the drain hose, Page 319. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 321: Cleaning The Filter Of The Silage Additives Unit

    23.6 Rinsing the silage additives unit BP000-824 ü The machine has been shut down and secured, Page 29. „ Connect an external water hose (2) to the pressure line (1). BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 322 Page 234. „ To be able to silage later with the silage additives system, set the three-way stopcock (2) to position (I) "RUN". „ Disconnect the external water hose (2) from the pressure line (1). BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 323: Removing / Cleaning The Nozzle From The Lubricant System

    „ Blow compressed air through the line (1) until no more residual liquid emerges from the nozzles. „ Once there is no more residual liquid coming out of the nozzles, mount the line (1) on the pressure connection (2). „ Mount the line (5) to the compressed-air connection (3). BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 324 „ Blow compressed air through the line (5) until no more residual liquid emerges from the nozzles. „ Once there is no more residual liquid coming out of the nozzles, mount the line (5) on the pressure connection (4). „ Close the cover to the pump unit. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 325: Malfunction, Cause And Remedy

    „ When an error message is displayed, eliminate the disturbance; see chapter "Error list" in the supplement to operating instructions "Error messages". „ If the fault cannot be rectified, contact KRONE service partner. KMC - 520192- 19 CAN1 EQG000-034 If the machine malfunctions, the display shows an error message.

  • Page 326: Possible Error Types (Fmi)

    There is an internal error. The values of the calibration are outside the value range. Particular instructions are required. The upper limit value has been reached. The upper limit value has been exceeded. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 327: Overview Of Fuses

    A1.F11 Moisture measurement, bale scales, silage additives unit, work- ing lights A1.F6 ISOBUS extension 24.1.3 Remedying sensor/actuator error Components must be repaired or replaced by a qualified specialist workshop only. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 328: Faults When Picking Up Crops

    The cams of the cam clutch „ Reduce the engine speed. are pressed out of the groove. „ Shut down tractor and machine and remove the crop blockage, Page 329. „ Reduce the driving speed. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 329: Removing Crop Blockages

    Disturbance: The weighing device is not functioning properly. Possible cause Remedy The sensor B22 "Bale on „ Have the sensor B22 "Bale on chute" adjusted by a KRONE chute" has been misplaced service partner. due to excessive loads or the lowering of components.
  • Page 330 „ Have the blade lever checked/adjusted by a KRONE service partner. See manual for service technicians. The scraper comb of the „ Have the blade lever replaced by a KRONE service partner. blade lever does not run over the centre of the billhook.
  • Page 331 „ Have the twine disc adjusted by a KRONE service partner. See manual for service technicians. The twine disc engagement is „ Have the top dead centre of the knotter needle checked/ late.
  • Page 332 „ Tighten the twine brake on the lower twine strand by springs do not work properly. approx. 1-2 turns of the wing nut, Page 276. „ Have the knotter needle checked/adjusted by a KRONE service partner. See manual for service technicians. There is not enough knotter needle overrun in the upper dead point.
  • Page 333 Page 276. Not enough twine tension on the lower twine strand. „ Have the twine disc checked/adjusted by a KRONE service partner. See manual for service technicians. The twine disc engagement is late. „ Have the knotter needles checked/adjusted by a KRONE service partner.

  • Page 334: Malfunctions In The Central Lubrication System

    Knot ends too short. As a result, the knot opens (usually the second knot). Possible cause Remedy 10.1 „ Have the clamping effect on the counter hook adjusted by a KRONE service partner. See manual for service The tension of the billhook technicians. tongue is too low. 10.2 „...
  • Page 335 ð The supply line from where the lubricant leaks leads to the blocked bearing point. ð Remove the blockage on the bearing. ð Tighten all outlet screw connections. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 336: Distributor Blocks Of The Central Lubrication Unit

    The packer distributor block is located on the drum disc of the packer behind the side wall of the packer tray. Item Designation Large packer roll Small packer roll Main distributor block, see Page 336 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 337: Pick-Up Distributor Block

    In "steered tandem axle" version BP000-903 Item Designation Main distributor block, see Page 336 Pick-up pivot point on left Pick-up chain on left Drawbar eye Steering axle distributor block, see Page 338 Pick-up pivot point on right BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 338: Steering Axle Distributor Block

    Pick-up distributor block, see Page 337 Steering knuckle at bottom left Steering knuckle at top left Steering knuckle at bottom right Steering knuckle at top right 24.4.1.5 Knotter distributor block Distributor block on right BP000-906 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 339: Plunger Distributor Block

    Roll at front left Roll at rear left Connecting rod at front left to the crank arm of the main gearbox Left connecting rod pedestal bearing Roll at front right Roll at rear right BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 340: Car Jack Contact Points

    „ Never stay under the suspended machine. „ If work has to be performed under the machine, securely support the machine, Page 30. The car jack contact points are located on the brake axles. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 341 Malfunction, cause and remedy Car jack contact points 24.5 BPG000-151 1 Brake axle at front left 3 Brake axle at rear left 2 Brake axle at front right 4 Brake axle at rear right BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 342: Waste Disposal

    Rubber • All rubber parts (e.g. hoses, tyres) must be taken to a rubber recycling centre. Electronic components • All electronic components must be taken to a disposal point for electronic scrap. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 343: Appendix

    Twine boxes annular surface Twine box locking left Twine box locking right Locking twine boxes Bale ejector Bale ejector plunger surface Bale ejector annular surface State of steering Steering axle – Hydraulic pick-up BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 344 Appendix 26.1 Hydraulic diagram – Working hydraulics Icon Designation Pick-up drive Pick-up position – PreChop >>> 2 150102815_00 2_2 Arbeitshydraulik [} 345] BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 346: Hydraulic Diagram - On-Board Hydraulic System

    Baling flap pressure – Release baling flaps – Pressure limiting valve baling flaps – Coupling feed rotor – Safety valve feed rotor – Cutting rotor – Reversing unit >>> 2 150102815_00 1_2 Bordhydraulik [} 347] BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 348: Index

    Applying/releasing flywheel brake ....125 Attaching the hydraulic support jack....85 Automatic bale ejection ........195 Automatic call of the Road travel screen ..188 Auxiliary configuration of a joystick ....200 Auxiliary functions (AUX)........200 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 349 Changing value ..........207 Connecting spools of twine with each other ..130 Check the angle of the universally-jointed drive Connecting the camera to the KRONE ISOBUS shaft..............102 terminal CCI 800 or CCI 1200 ......122 Check wear limit on ball drawbar eye 80..292 Connecting the hydraulic hoses .......
  • Page 350 Damaged compressor unit ......... 26 Design of display ..........168 Damaged hydraulic hoses ........27 Design of the KRONE machine application..168 Danger associated with welding work ....28 Detail counter ........... 237 Danger resulting from damage to the machine .. 19...
  • Page 351 Knotter shaft in rest position ....... 70 Hydraulic diagram - on-board hydraulic system 346 Knotter signal (Terminal) ........209 Hydraulic diagram – Working hydraulics ..343 KRONE ISOBUS terminal (CCI 800, CCI 1200) Hydraulic oil ............304 ................. 166 Hydraulic oil tank ..........304 KRONE SmartConnect (Terminal) ....
  • Page 352 Menu 1-1 "Correction value for bale length"..209 Menu 1-2 "Knotter signal"......... 209 Menu 12 "Silage additives unit" ......227 Menu 12-1 "Silage additives tank"....228 Menu 12-2 "Silage additives dosing" ....229 Menu 13 "Counters" ......... 235 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 353 Menu 14-3 "Configuring main window"..... 243 Moving pick-up into transport/working position 146 Menu 14-4 "Set background colour"....245 Menu 14-5 "KRONE SmartConnect" ....246 Menu 14-9 “Switching Between the Terminals” 246 Noise may damage your health......26 Menu 1-5 "Duration of cleaning operation"..212 Notices with information and recommendations.
  • Page 354 Operational safety: Technically sound condition 19 Overload protection on the machine ....62 Overview of fuses ..........327 Overview of gearboxes........307 Overview of silage additives unit ...... 318 Overview of the drives ........61 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 355 Setting the background colour (Terminal) ..245 Running actuator test ......... 31 Setting the bale chute........104 Setting the bearing pressure of the crop press roller..............273 Setting the bearing pressure of the guide wheels ................. 272 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 356 Swivelling up the twine box hood ..... 129 Switching between the terminals.... 246 Swivelling up the twine box via the bale chute Total counter .......... 240 keypad .............. 128 Weighing device ........214 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 357 Type plate............59 Tyres..............75 universal shaft ............ 75 Unsuitable consumables ........24 Validity ..............10 Varying functions to KRONE ISOBUS terminal 173 Vehicle identification number ......60 Venting friction disc clutch ........ 290 BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 358 This page has been left blank deliberately. BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...

  • Page 359: Declaration Of Conformity

    The signing Managing Director is authorised to compile the technical documents. Jan Horstmann Spelle, 04/08/2021 (Managing Director, Design & Development) Year of manufacture: Machine no.: Importer and authorised representative: Krone UK Ltd. Phoenix Avenue Micklefield, Leeds LS25 4DY BiG Pack 1290 HDP Original operating instructions 150001371_03_en-GB...
  • Page 360 Maschinenfabrik Bernard Krone GmbH & Co. KG * Heinrich-Krone-Straße 10 D-48480 Spelle * Postfach 11 63 D-48478 Spelle ' +49 (0) 59 77 / 935-0 6 +49 (0) 59 77 / 935-339 ü www.landmaschinen.krone.de...

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