Related Manuals for Xinje XSA330-W
Summary of Contents for Xinje XSA330-W
- Page 1 XSA330-W IoT Industrial controller User manual [Hardware] Wuxi Xinje Electric Co., Ltd. V1.2 EN...
- Page 2 This product and related documents are issued by Wuxi Xinje Electric Co., Ltd. in 2021, and all copyrights are reserved. Product specifications are subject to change without notice. This document shall not be copied, reproduced, translated or transmitted in any way or form without the permission of the authorized person. The purpose of this document is to provide accurate and reliable information.
- Page 3 4. Do not bind the controller wiring and power wiring together. In principle, they should be separated by 10cm. Misoperation and product damage may be caused. 1. Please install and use this product under the environmental conditions Notes specified in the general specifications of the manual. Do not use it in damp, high temperature, places with dust, smoke, conductive dust, corrosive gas, combustible gas, vibration and impact.
- Page 4 7. Before changing the program in IoT industrial controller, be sure to stop the running program. Misoperation may be caused. WUXI XINJE ELECTRIC CO., LTD. All rights reserved This material or its contents shall not be copied, transmitted or used without explicit written permission.
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Page 5: Table Of Contents
1.2 Model Composition and list ......................8 1.2.2 Model list ..........................8 1.3 Description of each part ........................ 9 1.3.1 XSA330-W series structure composition ................9 1.3.2 LED indicator light ........................ 9 1.3.3 Shut down button ......................... 10 1.3.4 Reset button.......................... 10 1.3.5 Power supply input ....................... - Page 6 3.6.1 DC power supply ......................... 21 3.6.2 Power supply wiring ......................21 4. I/O ..............................22 4.1 Input specification ........................22 4.2 Encoder high speed counter input ....................24 4.3 Output specification ........................26 4.4 Transistor output processing ....................... 26 5.
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Page 7: Preface
Preface • Scope of application of the manual This manual is applicable to XSA330-W series IoT industrial controllers and the specific models. • Conventions in the manual Due to space limitation, certain abbreviations may be used in the manual to replace the original names. -
Page 8: Product Overview
1. Product overview 1. 1 Product features XSA330-W seriesis an IoT industrial controller for motion control based on X86+FPGA platform. It uses Intel Apollo Lake multi-core processor, which can well support the stable operation of CoDeSys core. Realize industrial level data security under the super capacitor power-off holding, and provide customers with integrated and intelligent system solutions. -
Page 9: Description Of Each Part
1.3 Description of each part 1.3.1 XSA330-W series structure composition Figure 1-1 XSA330-W interface diagram 1.3.2 LED indicator light XSA330-W seriespanel has 4 LED status indicators, as shown in Figure 1-2. Figure 1-2 XSA330-W indicator light diagram Name Description Shutdown: blue is normally on... -
Page 10: Shut Down Button
Yes (power off): red, normally on 1.3.3 Shut down button XSA330-W seriesis equipped with a shutdown button (pinhole structure), which can be forced to shut down by pressing for 4 seconds, as shown in Figure 1-3. Figure 1-3 shut down button 1.3.4 Reset button... -
Page 11: Dp Interface
③ P/S and GND: The series indicator shows the system operation status. 1.3.6 DP interface XSA330-W seriesis equipped with a DP display interface, which can realize high definition transmission of signals at high speed, and also has good anti-interference capability. The interface is shown in Figure 1-6. -
Page 12: Ethernet Interface (Lan)
1.3.7 Ethernet interface (LAN) XSA330-W seriesis equipped with four Ethernet interfaces (2 * Ethernet+2 * EtherCAT), as shown in Figure 1-7, supporting 10/100/1000Mbps and conforming to IEEE 802.3az. The port adopts a standard RJ-45 jack with LED indicators to indicate the connection and transmission status. -
Page 13: Usb Interface
SDO request and SDO information 1.3.8 USB interface The XSA330-W seriesis equipped with two USB2.0 and two USB3.0 interfaces. The USB interface supports the plug and play function, allowing users to connect or disconnect the device at any time without shutting down the controller. USB interface conforms to USB EHCI, Rev 2.0 Standards. Pins are defined as follows. -
Page 14: Serial Port
1.3.9 Serial port XSA330-W seriesis equipped with corresponding RS232 and RS485 communication serial ports. For DB9 serial ports, the change of BIOS settings can realize the switching function between RS232 and RS485, and realize the communication between devices. -
Page 15: I/O Terminals
Note: NC means no connection. 1.3.10 I/O terminals The XSA330-W IoT industrial controller is equipped with 16 groups of digital I/Os, in which X0~X7 are 200KHz high-speed inputs. The I/O are used to realize the triggering of data collection, controling, counting and other functions. -
Page 16: Specification Parameters
The third type of grounding (not common grounding Ground (FG) with strong current system)※ ※: It is better to adopt separate grounding or common grounding instead of public grounding . 2.2 Performance XSA330-W series: Item Definition Intel ® Celeron® J3455 AMI UEFI BIOS at 64 Mb... -
Page 17: Dimension
Storage 1 × M.2 2280 (128G standard) External I/O 2 × USB2.0, 2 × USB3.0 2× RS-232/ RS-485 BIOS control IO: 16 inputs, 16 outputs 2 × Encode 4 × LED (PWR\SATA\RUN\ ERR) Extension 1 × M.2 2280 SSD or 4G LTE communication Power supply 24V DC IN, 4PIN Phoenix, ACPI management Power consumption... -
Page 18: System Composition
3. System composition 3.1 system composition The following figure is a system structure diagram (illustrated with XSA330-W) based on the basic configuration of the XSA330-W series. Through this diagram, you can roughly understand the connection of the XSA330-W seriesIoT industrial controller and peripheral equipment, as well as the typical applications of each communication, connection, and expansion port of each controller. -
Page 19: Programming Software
CoDeSys RTE needs to install programming software on a personal PC. After programming, use the OP cable or network cable to connect the serial port or Ethernet port with the XSA330-W to download or upload programs. Codesys software interface (fit for XSA330-W series) 3.3 Unpacking inspection... -
Page 20: Packing List
3.5 Production installation 1. Installation method The XSA330-W seriesIoT industrial controller is installed with the matching guide rail. Please use the rail R99- 15 DIN to install. First, install the black rail buckle on the bottom of the controller with two screws, then fix the end with spring on the top of the DIN rail, and then gently push against the side of the spring to fix the entire buckle on the rail. -
Page 21: Power Supply
3.6 Power supply 3.6.1 DC power supply XSA330-W seriesIoT industrial controller only supports DC power supply, 24V+ is connected to DC power supply positive, GND is connected to DC power supply negative. DC power supply type Item Content Rated voltage... -
Page 22: I/O
4. I/O 4.1 Input specification The input of XSA330-W seriesindustrial intelligent controller supports NPN and PNP modes. The wiring mode is described below. Input (X) terminal Input signal voltage DC24V±10% Input signal current 7mA/DC24V Input ON current Above 4.5mA Below 1.5mA... - Page 23 4.5mA, and when it is turned off, the current is less than 1.5mA. Encoder input interface The XSA330-W seriesof industrial intelligent controller supports differential input mode, and the maximum measurement frequency can reach 1MHz. Its specification parameters and wiring mode are as follows.
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Page 24: Encoder High Speed Counter Input
Differential input wiring example: Connect with encoder diagram 4.2 Encoder high speed counter input XSA330-W serieshigh-speed counting function has two counting modes, incremental mode and AB phase mode. (1) Incremental mode In this mode, the input pulse signal is counted, and the count value increases with the rising edge of... - Page 25 (2) AB phase mode In this mode, the high-speed count value is incremented or decremented according to two differential signals (phase A and phase B). It can also be divided into two modes: frequency doubling mode and frequency quadrupling mode, but the default counting mode is frequency quadrupling mode.
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Page 26: Output Specification
4.3 Output specification Normal transistor output: External power Below DC5~30V Circuit insulation Light coupling insulation Action indicator Resistant load 0.3A load Inductive load 7.2W/DC24V Lamp load 1.5W/DC24V Mini load DC5V 2mA Response Below 0.2ms OFF→ON time Below 0.2ms ON→OFF Note: When the high-speed pulse output function is used, the controller can output 100KHz~200KHz pulses, but it cannot ensure that all the servos operate normally. - Page 27 • Response Time The time interval that PLC from photoelectric couplers energizing (or cutting) to transistor ON (or OFF) is below 0.2ms. • Output current The current it outputs is 0.3A per point. • Open circuit current Below 0.1mA E.g.: Below is the connection of controller and stepping driver diagram: PLC side Stepping driver (Make sure the driver’s photoelectric coupling input terminal has 8~15mA reliable current)
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Page 28: Bios Setting
5. BIOS setting 5.1 BIOS explanation BIOS is a basic input/output control program stored in Flash Memory. This program is a bridge between the motherboard and the operating system, and is responsible for managing the relevant parameter settings between the motherboard and the expansion card. When the controller is activated, it will first be controlled by the BIOS program. -
Page 29: Main Menu
Exit the present interface To confirm Enter Change the setting state or increase the value content Change the setting state or decrease the value content － To show the help document To load the last setting value To load the optimized value Store the set value and leave the CMOS SETUP program Auxiliary description of the main screen When you are in the Setup main screen, the main settings of the corresponding options are displayed... - Page 30 Figure 5-1 main menu (1) Main (standard CMOS function setting): set the date, time, etc (2) Advanced: (Advanced BIOS function settings) Set the special functions provided by BIOS, such as CPU, USB, PCI, network port, etc (3) Chipset: (Chipset Performance Settings) Set North Bridge, South Bridge and other equipment options (4) Security (set administrator/user password) (5) Boot (Boot item configuration feature)
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Page 31: Main (Standard Cmos Setting)
5.3 Main (standard CMOS setting) Figure 5-2 Main menu (1) System Language: set the language in the computer (2) System Date (mm: dd: yy) Set the date in the computer in the format of "Sunday/Month/Day/Year" (3) System Time (hh: mm: ss) Set the time in the computer in the format of "hour/minute/second"... -
Page 32: Advanced Bios Setting
5.4 Advanced BIOS setting Figure 5-3 advanced menu (1) Trusted Computing (2) ACPI Settings (3) SMART Settings (4) Super IO Configuration (5) Watch Dog Configuration (6) CPU Configuration (7) PCI Subsystem Settings (8) USB Configuration (9) Network Stack Configuration ( 1 0 ) CSM Configuration (1 1) NVMe Configuration (12) SDIO Configuration (13) Platform Trust Technology... -
Page 33: Chipset Setting
(1 7) FPGA Configuration (18) Debug Configuration (19) RC ACPI Settings (20) RTD3 Settings 5.5 Chipset setting Figure 5-4 Chipset menu (1) North Bridge (2) South Bridge ( 3 ) Uncore Configuration (4) South Cluster Configuration... -
Page 34: Security Setting
5.6 Security setting Figure 5-5 security menu (1) Setup Administrator Password: Set the superuser password option, which has the highest authority. When you select this function, the following message will appear: Crate New Password****** Enter the password, up to 20 characters, and press the<Enter>key. The BIOS requires the same password to be input again. -
Page 35: Boot Setting
5.7 Boot setting Figure 5-6 Boot menu (1) Boot Configuration Setup Prompt Timeout: Set prompt time The power on POST displaying dwell time. The larger the value, the longer the dwell time. Bootup NumLock State: Num Lock state after system startup. The set values are: [On]/[Off]. -
Page 36: Save And Exit
5.8 Save and exit Figure 5-7 Save and exit menu (1) Save Options Save Changes and Reset: save changes and restart Discard Changes and Reset: Discard changes and restart (2) Defaults Options Restore Defaults: Load Optimal Defaults This option in the main menu allows the user to restore all BIOS options to optimized values. The optimization default value is the default value set to optimize the performance of the motherboard. -
Page 37: Set Com Port Mode
5.9 Set COM port mode Select Advanced → Super IO configuration Figure 5-8 (a) set com port mode Select the COM port, enter, there is COM Mode options, please select RS232 RS485. Figure 5-8 (b) set com port mode... -
Page 38: Operation, Commissioning And Maintenance
Figure 5-8 (c) set com port mode 6. Operation, commissioning and maintenance 6.1 Operation and commissioning • Product inspection After receiving the product, please first check whether the input and output terminal block of the product is intact and whether there are missing parts. Generally speaking, the controller can be directly connected to the power cable for power on inspection, and the PWR and RUN indicators should be always on. -
Page 39: Routine Maintenance
Note: The CoDeSys IDE version of the upper computer program needs to be greater than or equal to the CoDeSys RTE version on the controller. • Program debugging Ideally, the controller is in normal operation, but if the program in the controller is found to be incorrect and needs to be modified, it is necessary to rewrite the program to the controller in operation. -
Page 40: Q&A
The service life of the battery is generally 3 years. Replace the battery as soon as possible after it is found that the battery level has dropped. Please power on the controller immediately after replacing the battery, otherwise the battery may be exhausted. - Page 41 a. Press the "Del" key to enter the CMOS hard disk parameter setting, check if the boot sequence are correct. b. After booting with optical disk drive or floppy disk drive, check whether the hard disk has a boot system or whether the hard disk is partitioned normally and has activated the boot partition.
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