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Xinje XC Series Hardware Manual
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Xinje XC Series Hardware Manual

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1
Summary Of
XC series PLC include diverse CPU units and expansions with powerful functions. This chapter
will mainly tell the main specifications, the whole products range, each part's description and
name template composing this four items.
1-1．Products Specifications
1-2．Model Composing and Model List
1-3．Each Part's Description
XC Series PLC

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Summary of Contents for Xinje XC Series

  • Page 1 Summary Of XC Series PLC XC series PLC include diverse CPU units and expansions with powerful functions. This chapter will mainly tell the main specifications, the whole products range, each part's description and name template composing this four items. 1-1．Products Specifications 1-2．Model Composing and Model List...
  • Page 3 1-1．Products Specifications 1-1-1．CPU Units Diverse Models XC series PLC's CPU units has many subsidiary products line, the combination can be make freely. I/O Points: 10、14、16、24、32、48、60 points Output Type: Transistor、Relay、R/T mixed type Input Type: PNP、NPN Power Supply Type: AC220V、DC24V ※ Subsidiary XC1、XC2、XC3、XC5、XCM...
  • Page 4 D、2048 points FD、36864 points expansion register ED。 2 types of program form XC series PLC support 2 types of program form, i.e instruction list and ladder chart. The two types can switch to each other; Abundant instructions...
  • Page 5 ※1：Here XC series PLC refer to the PLC which can realize the mentioned functions. That's to say, not all XC series PLC can realize the mentioned function. For details, please refer to Appendix 4.
  • Page 6 Perfect monitor mode: ladder monitor, free monitor, soft devices monitor Many windows in one interface, convenient to manage. ※1：For the detailed XCP Pro software application, please refer to 《XC series PLC user manual【software】 》. 1-1-2．Expansions Expansion Modules To fulfill the field control requirements better, XC series PLC can work with expansions, each CPU units can link 7 expansions.
  • Page 7 Analogue and temperature type: XC-2AD2PT-BD Communication: XC-COM-BD ※1: User should install and configure before using the BD cards. For details, please refer to:《XC series BD cards user manual》. 1-2．Model Composing and Model List 1-2-1．Name Principle and Model list of CPU units...
  • Page 8 ※1：Generally, clock and RS485 are standard configuration on communication port. But some models are not included. Please refer to Appendix 4. CPU Units List XC1 Series Model List Model Output Power Supply Power Supply Input points points (DC24V) Transistor Transistor (R，T) Relay output Relay output...
  • Page 9 XC2-60PR-E XC2-60PT-E XC2-60PRT-E XC2-60PR-C XC2-60PT-C XC2-60PRT-C XC3 Series Model List Model Input Output Power Supply Power Supply points points Relay Transistor Relay output R/T Type (R，T) (DC24V) output output XC3-14R-E XC3-14T-E XC3-14RT-E XC3-14R-C XC3-14T-C XC3-14RT-C XC3-24R-E XC3-24T-E XC3-24RT-E XC3-24R-C XC3-24T-C XC3-24RT-C XC3-32R-E XC3-32T-E XC3-32RT-E XC3-32R-C XC3-32T-C XC3-32RT-C XC3-48R-E XC3-48T-E XC3-48RT-E XC3-48R-C XC3-48T-C XC3-48RT-C XC3-60R-E XC3-60T-E XC3-60RT-E XC3-60R-C XC3-60T-C XC3-60RT-C...
  • Page 10 Relay Transistor (R，T) (DC24V) Relay output R/T Type output output XCM-24T-E XCM-24T-C XCM-32T-E XCM-32T-C XCM-48T-E XCM-48T-C XCM-24PT-E XCM-24PT-C XCM-32PT-E XCM-32PT-C XCM-48PT-E XCM-48PT-C ※1：XC1 can also have special 20 I/O model ※2：XCM-48 is in developing 1-2-2．Expansion's name principle and module list The I/O expansions' name principle: Expansion 1：Series name...
  • Page 11 XC-E8X8YR XC-E8X8YT XC-E16X XC-E16YR XC-E16YT XC-E16X16YR XC-E16X16YT XC-E32X XC-E32YR XC-E8PX XC-E8YR XC-E8YT XC-E8PX8YR XC-E8PX8YT XC-E16PX XC-E16YR XC-E16YT XC-E16PX16YR XC-E16PX16YT XC-E32PX XC-E32YR Analogue&Temperature Expansion Analogue、Temperature model name Principle: XC－E 4AD 4DA 6PT 6TCA – P ① ② ③ ④ ⑤ ⑥ ①...
  • Page 12 Blank：without PID tune Analogue、temperature modules list: Model Description XC-E8AD 8CH analogue input Analogue XC-E4AD 4CH analogue input Input XC-E4AD2DA 4CH analogue input, 2CH analogue output XC-E2DA 2CH analogue output Analogue Output XC-E4DA 4CH analogue output XC-E6PT-P 6CH PT100 testing with PID tune XC-E6TCA-P 6CH K type thermocouple testing, each channel's PID tune separately Temperature...
  • Page 13 Model Description XC-2AD2PT-BD 2CH analogue input, 2CH PT100 temperature testing Temperature XC-COM-BD RS-485/232 communication Communication 1-3．Each Part's Description CPU Unit Expansion C O M X 1 1 X 1 3 X 1 5 X 1 7 X 2 1 A O 0 A O 1 X 1 0 X 1 2...
  • Page 16 2 The Specifications and Parameters of CPU D0~D99 ※ 【D100~D149】 ※ For Special Use D8000~D8029 ※ For Special Use D8060~D8079 Data Register (D) 288 words ※ For Special Use D8120~D8179 ※ For Special Use D8240~D8249 ※ For Special Use D8306~D8313 ※...
  • Page 17 2 The Specifications and Parameters of CPU 2 XC2 Series Items Specifications Program Executing Form Loop scan form Program Form Instruction、Ladder Dispose Speed 0.5 us Power Off Retentive Use FlashROM ※ User's program space 128K Total I/O I/O points Input X0~X7 X0~X7 X0~X15...
  • Page 18 2 The Specifications and Parameters of CPU ※ For Special Use D8630~D8729 FD0~FD255 FlashROM Register (FD) ※ words For Special Use FD8000~FD8255 High Speed Dispose High speed counter, pulse output, external interruption Ability Password Protection 6 bits ASCII Self-diagnose Function Power on self-check、monitor the timer、grammar check 3 XC3 Series Items...
  • Page 19 2 The Specifications and Parameters of CPU C600~C619: single phase high speed counter C620~C629: dual-phase high speed counter C630~C639：AB phase high speed counter 16 bits counter: set value K0~32,767 Spec. 32 bits counter: set value -2147483648~＋2147483647 D0~D3999 9024 ※ 【D4000~D7999】 Data Register (D) words ※...
  • Page 20 2 The Specifications and Parameters of CPU T0~T99：100ms not accumulate T100~T199：100ms accumulate T200~T299：10ms not accumulate points 640 points T300~T399：10ms accumulate T400~T499：1ms not accumulate Timer T500~T599：1ms accumulate T600~T639：1ms precise time 100mS timer: set time 0.1~3276.7sec. Spec. 10mS timer: set time 0.01~327.67sec. 1mS timer: set time 0.001~32.767sec.
  • Page 21 2 The Specifications and Parameters of CPU ※ Input X0~X015 X0~X021 X0~X33 Output Y0~Y011 Y0~Y015 Y0~Y23 ※ Internal Coils (X) X0~X1037 (Total 544) ※ Internal Coils (Y) Y0~Y1037 (Total 544) M0~M2999 ※ 【M3000~M7999】 Internal Coils (M) 8768 points ※ For Special Use M8000~M8768 S0~S511 Flow (S)
  • Page 22 2 The Specifications and Parameters of CPU ※2：I/O points: refer to the terminal number that users can connect from outside ※3：X: refer to the internal input relays, users can use middle relay when exceed the Input points ※4：Y: refer to the internal output relays, users can use middle relay when exceed the Output points ※5：...
  • Page 23 2 The Specifications and Parameters of CPU 2 0 7 . 4 1 9 9 . 4 7 3 . 3 Suitable Model Series C O M X 1 1 X 1 3 X 1 5 X 1 7 X 2 1 X 2 3 X 2 5 X 2 7...
  • Page 24 2 The Specifications and Parameters of CPU C O M 2 4 V C O M 1 C O M 0 l Graph G X 1 1 X 1 3 X 1 5 X 1 7 X 2 1 C O M C O M X 1 0 X 1 2...
  • Page 25 2 The Specifications and Parameters of CPU XC2-48、XC3- 48、XC5- 48 28 input/20 output XC2-32、XC3- 32 18 input/14 output XC2-24、XC3- 24 14 input/10 output XC2-14、XC3- 14 8 input/6 output XC1- 16、XC2-16 8 input/8 output XC5- 32、XCM-32 18 input/14 output XC5- 24、XCM-24 14 input/10 output XC1- 32 16 input/16 output...
  • Page 26 2 The Specifications and Parameters of CPU Mini Din 8 male DB9 female ※1： in the graph we show only RS232 of COM2, we extend RS485 (A、 B) to the terminals), so we here don't list them out.
  • Page 27 3 system structure System Structure As the controller, XC series PLC can connect with many types of peripheral equipments, expansions etc. In this chapter, we mainly tells the peripheral devices, the connection principle of CPU with expansions, installation, calculate the I/O points, input/output ID etc.
  • Page 28 3-1．System Structure In the below Graph, we show the common system structure according to XC series PLC basic configuration. Via this graph, we could know the basic connection among PLC and peripheral equipments; also classic applications of PLC's each COM port, connection and expansion etc.
  • Page 29 PLC etc; After installing XCPPro on your PC, use the program cable, via COM1 or COM2 on PLC (CPU Units) to link PLC with XCPPro; Program Interface ※1：Please use the program cable offered by Xinje Electronic, or make the cable by yourself; the making method is showing in Chapter 2-4...
  • Page 30 The HMI link PLC to the operators. The HMI can send the commands from operators to PLC, then PLC execute the commands. XC series PLC support diverse brands of HMI; the connection is based on the communication protocol. Generally communicate via Modbus protocol, the detailed parameters setting depends on the HMI.
  • Page 31 26、42, the LCD is a touch screen Interface: RS232、RS485 Communication work with many PLC brands. Communicate with Xinje Inverters RTC: Real Time Clock 3-2-3．Network Module PLC can build Modbus network, the special models can build CANBUS network. If the basic units configure with the special network module, they can connect to GPRS network, Ether net etc.
  • Page 32 T-BOX As industrial Ether Net module, T-BOX supports Modbus-RTU devices, the design is applied to industrial Ether net control system. Remote integral maintenance and diagnose of PLC program on IP devices; Remote integral monitor of PLC program on IP devices; The traditional Modbus communication is one master, multi-slave form.
  • Page 33 3-3．Configuration Principle About COM port XC series PLC (CPU units) are usually equipped with COM1 and COM2. Normally, both COM ports can be used to program, download, communication; but please make sure not change the parameters on two COM ports at one time, or the COM ports can't be used to program and download any more;...
  • Page 34 How To Calculate the I/O Points Basic Unit XC3-32R-E (18I/14O) connect with 5 expansions: XC-E8X8Y 、 XC-E16X、XC-E32Y、XC-E2AD、XC-E4DA. Then the total I/O points should be: Input Points: 18 + 8 + 16 = 42 Output points: 14 + 8 +32 = 54 Total points: Input+ Output = 42+54=96...
  • Page 35 3 system structure 3-4．ID Assignment of Expansions Expansion Maximum Type ID (As Register) Position points/channels Digital Input X X100~X137 32 points Digital Output Y Y100~Y137 32 points Position Analog Input ID ID100~ID131 16 channels QD100~QD131 Analog Output QD 16 channels Module's Value D D8250~D8259 Digital Input X...
  • Page 36 Module's Value D D8320~D8329...
  • Page 37 3 system structure 3-5．Install The Products Installation Position Installation Method Use DIN or screws to install the CPU units and expansions. Use DIN46277 Directly install by screws P W R M3 Screw DIN installation...
  • Page 38 Installation Environment Please install the products according to chapter 2-1-1...
  • Page 39 4 power supply specification and wiring method Power Supply Specification and Wiring Method In this chapter, we tell the structure, specification and external wiring of XC series PLC. The wiring method differs according to different models. The mainly difference is the wiring terminals.
  • Page 40 4 power supply specification and wiring method 4-1．Power Supply Specifications The power supply specifications of XC series PLC are listed below: AC Power Supply Items Content Rated Voltage AC100V~240V Allow Voltage Range AC90V~265V Rated Frequency 50/60Hz Allow momentary power off time Interruption Time≤0.5 AC cycle, interval≥1sec...
  • Page 41 4 power supply specification and wiring method 4-2．AC Power DC Input Type Connection ※1：Connect the power supply to L, N terminals ※2：24V、COM can supply 400mA/DC24V power supply. Do not give these two terminals power supply ※3： . terminals are blank terminals, please do not wire them or use them as middle relays ※4：Please connect the COM terminals on basic units and expansions together...
  • Page 42 5 input specifications and wiring methods Input Specifications and Wiring Methods In this chapter we tell the input specification and external wiring methods of XC series PLC. The connection method differs according to different model; the main reason is the terminal’s position. For each model’s terminal arrangement, please refer to chapter 2-3;...
  • Page 43 5 input specifications and wiring methods 5-1．Input Specification Basic Units Input signal’s voltage DC24V±10% Input signal’s current 7mA/DC24V Input ON current Up to 4.5mA Input OFF current Low than 1.5mA Input response time About 10ms Input signal’s format Contact input or NPN open collector transistor Circuit insulation Photo-electricity coupling insulation Input action’s display...
  • Page 44 5 input specifications and wiring methods 5-2．DC Input Signal (AC Power Supply Type) Input Signal...
  • Page 45 External circuit used by sensors XC series PLC’s input power is supplied by its interior 24V power，so if use exterior power to drive photoelectricity sensor etc.,，this exterior power should be DC24V±4V，please use NPN open collector type for sensor’s output transistor...
  • Page 46 5 input specifications and wiring methods 5-3． High Speed Counter Input XC series PLC support high speed count function which is independent with the scan cycle. Via choosing different counter, testing the high speed input signal comes from sensor and rotary...
  • Page 47 5 input specifications and wiring methods 5-3-1．Count Mode XC series HSC function has three count modes: Increment mode, Pulse+Direction mode, AB-phase mode; Increment Mode Under this mode, input the pulse signal, the count value increase with every rising edge of pulse signal;...
  • Page 48 5 input specifications and wiring methods Under this mode, the HSC value increase or decrease according to the two difference signal (A phase or B phase). According to the times number, we have also one-time frequency mode and four-time frequency mode. The default mode is four-time frequency mode. One-time Frequency Mode Four-time Frequency Mode 5-3-2．...
  • Page 49 5 input specifications and wiring methods 5-3-3．The Input Wiring Of HSC For the input wiring of pulse, it differs according to PLC’s model and counter’s model. Below, we show several typical wiring method (take XC3-48 PLC as the example): Increment Mode Pulse+Direction Mode AB Phase Mode...
  • Page 50 5 input specifications and wiring methods 5-3-3．Input Terminals Assignment 1、High Speed counters Assignment of XC series PLC: PLC's equipped high speed counters assignment PLC Model Increasing Mode Pulse+Direction AB Phase Mode XC2 Whole Series 14I/O XC3 Series 24I/O, 32I/O 48I/O, 60I/O...
  • Page 51 5 input specifications and wiring methods X000 X001 X002 X003 X004 X005 X006 X007 X010 X011 X012 XC3 -14 PLC Increment Mode Pulse + direction mode AB phase mode C600C602C604 C606 C608 C610 C612 C614 C616 C618 C620C622 C624 C626 C628 C630C632 C634 *Max.
  • Page 52 5 input specifications and wiring methods X003 X004 X005 XC3-48、60 PLC Increment Mode Pulse + direction mode AB phase mode C600 C602 C604 C606 C608 C610 C612 C614 C616 C618 C620 C622 C624 C626 C628 C630 C632 C634 Max. 80K 80K 10K 10K 80K 80K 80K 80K Freq.
  • Page 53 C634 4 time frequency ※ ：For more information about high speed counter, please refer to 《XC series PLC user manual [Instruction Part]》 ※ ：To some special model, only one axis can be set as one time frequency or 4 times frequency, the left two axis...
  • Page 54 5 input specifications and wiring methods...
  • Page 55 6 output specification and wiring methods Output Specification and Wiring Methods In this chapter we tell the output specification and external wiring methods of XC series PLC. The connection method differs according to different model; the main reason is the terminal’s position. For each model’s terminal arrangement, please refer to chapter 2-3;...
  • Page 56 6 output specification and wiring methods 6-1．Output Specification Relay Output Interior power Below AC250V、DC30V Circuit insulation Mechanism insulation Action denote LED indicate lamp Resistant load load Induce load 80VA Lamp load 100W Open circuit’s leak current Mini load DC5V 2mA Response OFF→ON 10ms...
  • Page 57 6 output specification and wiring methods Normal Transistor Output Interior power Below DC5~30V Circuit insulation Optical coupling insulation Action denote Indicate lamp LED Restance load 0.8A load Induce load 12W/DC24V Lamp load 1.5W/DC24V Open circuit’s leak current Mini load DC5V 2mA Response OFF→ON Below 0.2ms...
  • Page 58 6 output specification and wiring methods High Speed Pulse Output Model RT or T Type High Speed Pulse Output Terminal Common models are Y0、Y1；XC5-24/32 model is Y0~Y3 External Power Supply Below DC5~30V Action Indication LED Lamp Maximum Current 50mA Max output frequency of pulse 400KHZ 6-2．Relay Output Type Relay Output...
  • Page 59 6 output specification and wiring methods l Output terminals Relay output type includes 2~4 public terminals. So each public-end unit can drive different power-voltage system’s (E.g.：AC200V，AC100V，DC24V etc.) load. l Circuit’s insulation Between the relay output coils and contacts，PLC’s interior circuits and exterior circuits, load circuits are electric insulation.
  • Page 60 6 output specification and wiring methods Constitution of output circuit l For DC induce load, please parallel connect with commutate diode. If not connect with the commutate diode, the contact’s life will be decreased greatly. Please choose the commutate diode which allow inverse voltage endurance up to 5~10 times of the load’s voltage, ordinal current exceeds load current.
  • Page 61 6 output specification and wiring methods 6-3．Transistor Output Type Transistor output models support high speed pulse output and normal transistor these two types; Normal Transistor Output l Output Terminals There are 1~4 COM outputs on transistor output type CPU units l External Power Supply Please use DC5~30V this stable power supply to drive the load drive.
  • Page 62 6 output specification and wiring methods E.g.: Below is the connection diagram of RT/T type PLC with stepping driver: PLC side Stepping Driver (Make sure the driver’s optical couple’s input terminal has 8~15mA reliable current)
  • Page 63 6 output specification and wiring methods...
  • Page 64 7 run debug maintenance RUN、DEBUG、MAINTENANCE In this chapter, we tell the whole using process of PLV, from programming till using. So, running, debug and maintenance of PLC is included. 7-1．Run and Debug 7-2．Daily Maintenance...
  • Page 65 7 run debug maintenance 7-1．Run and Debug Check the Products When get the products, please check if the input/output terminals are correct, if there is any component missed. Generally, you can power on the PLC directly at this time. Check if PWR and RUN LED are ON. Write and Download the Program After confirming the products, please write the program for PLC.
  • Page 66 7 run debug maintenance l If ERR LED keeps be ON, it indicates that PLC running is in error, please correct the program in time l If PWR LED is OFF, it indicates that the power supply is in error, please check your wiring;...
  • Page 67 7 run debug maintenance...
  • Page 68 7 run debug maintenance...
  • Page 69 8 expansion devices Expansion Devices XC series PLC expansions include expansion modules and expansion BD cards. The expansion modules include input/output expansion module, analogue, temperature expansion modules; BD cards include analogue temperature, communication applications etc. Via the expansion devices, XC series PLC are used widely in temperature, flow, liquid, pressure fields etc.
  • Page 70 8 expansion devices 8-1．MODULES SUMMARY General Specifications Item Content Using environment noncorrosive gas ℃ ℃ Environmental Temperature 0 ~60 Stock temperature -20~70℃ Environmental Humidity 5~95% Stock Humidity 5~95% Installation Use M3 screws to fix or install on DIN46277 (width 35mm) DIN Module’s Structure Name Function...
  • Page 71 Y 1 5 2 4 V C O M 3 Y 1 1 Y 1 2 Y 1 4 Analogue None Temperature None Mixture None Module Configuration XC series modules can be installed on the right of XC-PLC main units:...
  • Page 72 8 expansion devices Digital input/output quantity is in octal form; Input/output analog is in decimal form PLC main units can work with 7 expansions and one extra BD card. The expansion module can be any type (analog or digital, temperature); 8-2．Digital Input/output Modules Input/output expansions, I/O ranges 8~32、Input type、output type、input/output type、transistor output、relay output etc;...
  • Page 73 8 expansion devices Module Specification Power Supply Specification DC24V (32 I/O expansion is AC220V) Input Specification Input Items Content Input signal’s voltage DC24V±10% Input signal’s current 7mA/DC24V Input ON current Up to 4.5mA Input OFF current Low than 1.5mA Input response time About 10ms Input signal’s format Contact input or NPN open collector transistor...
  • Page 74 8 expansion devices 1.5W/DC24V 1.5W/DC24V Open circuit’s leak current Mini load DC5V 2mA DC5V 2mA Response time Below 0.2ms Below 0.2ms Terminal Arrangement XC-E8X C O M C O M XC-E8YR、XC-E8YT C O M 3 C O M 0 C O M 1 C O M 2 XC-E8X8YR、XC-E8X8YT C O M...
  • Page 75 Y 1 6 8-3．Analogue、Temperature Modules As the special modules of XC series PLC, analogue and temperature modules can work with XC series PLC, apply in process controls like temperature, pressure, flow etc. For details, please refer to《XC series analogue/temperature expansions manual》...
  • Page 76 8 expansion devices 8-3-1．XC-E8AD Brief Introduction 14 bits high precision analog input 8 channels analog input：The first four channels voltage input (0~5V、 0~10V two kinds)；The left 4 channels current input (0~20mA、4~20 mA two kinds) As special function module of XC, 7 models could be connected at most. Support PID auto tune function Specification Items...
  • Page 77 2CH analogue output: voltage and current input selectable; Voltage input range is 0～5V、 0～10V selectable, current input range is 0～20mA、4～20mA selectable; 14 bits high precision analogue input; As the special module, 7pcs XC-E4AD2DA can be connected to one XC series PLC main unit; Specification...
  • Page 78 4CH analogue input: voltage and current input selectable; Voltage input range is 0～5V、 0～10V selectable, current input range is 0～20mA、4～20mA selectable; 14 bits high precision analogue input; As the special module, 7pcs XC-E4AD can be connected to one XC series PLC main unit; XC-E4AD module support PID auto tune function;...
  • Page 79 8 expansion devices Specification Analogue Input (AD) Items Voltage Input Current Input Analogue Input Range DC0～5V、0～10V DC0～20mA、4～20mA Max Input Range DC±18V DC0～40mA Analogue Output Digital Input Range Digital Output Range 14 bits binary (0～16383) Distinguish Ratio 1/16383(14Bit); the convert data is stored in PLC in form of Hex. (14Bit) PID Output Value 0～K4095 Integral precision...
  • Page 80 4CH analogue output: voltage and current input selectable; Voltage input range is 0～5V、 0～10V selectable, current input range is 0～20mA、4～20mA selectable; 10 bits high precision analogue output; As the special module, 7pcs XC-E4DA can be connected to one XC series PLC main unit; Specification Items...
  • Page 81 2CH analogue output: voltage and current input selectable; Voltage input range is 0～5V、 0～10V selectable, current input range is 0～20mA、4～20mA selectable; 12 bits high precision analogue input; As the special module, 7pcs XC-E2DA can be connected to one XC series PLC main unit; Specification Items...
  • Page 82 6CH input, 6CH output, 2 groups PID parameters (3CH/group) 1mA constant output, doesn’t effected by the environment; The distinguish precision is 0.1℃ As the special module, 7pcs XC-E6PT-P can be connected to one XC series PLC main unit; Specification Items...
  • Page 83 8 expansion devices Terminal Arrangement C O M 0 C O M 1 C O M 2 2 4 V NAME SIGNAL NAME SIGNAL 0CH thermo-resistor input terminal 1CH thermo-resistor input terminal 0CH COM of thermo-resistor input 1CH COM of thermo-resistor input 2CH thermo-resistor input terminal 3CH thermo-resistor input terminal 2CH COM of thermo-resistor input...
  • Page 84 8 expansion devices Items Specifications Analogue Input Signal K、S、E、N、J、T、R type thermocouples Temperature testing range 0℃～1000℃ Digital Output range 0～4095, without sign 12 bits, decimal Control precision 0.1℃ Distinguish Ratio 0.1℃ Integral Precision 0.1℃ Convert Speed 20ms/CH Power Supply DC24V±10%，50mA ※ : When no signal input, the channel’s data is 4095; ※...
  • Page 85 Pt resistor input, the scale is PT100 3CH A/D and 4CH PT input are equipped with PID auto tune function; As the special module, 7pcs XC-E3AD4PT2DA can be connected to one XC series PLC main unit; Specification...
  • Page 86 8 expansion devices Terminal Arrangement A I 0 A I 1 A I 2 V O 0 V O 1 2 4 V NAME SIGNAL NAME SIGNAL 0CH current Input 1CH current Input 0CH current Input COM 1CH current Input COM 2CH current Input 2CH current Input COM 0CH temperature input...
  • Page 87 8 expansion devices 2CH 16bits analogue input、2CH PT100 temperature input and 2CH 10bits analogue output ● 2CH input/output is current, voltage selectable (current: 0~20mA、4~20mA; voltage: 0~5V、 ● 0~10V), select via XCPPro; 2CH A/D and 2CH PT input has PID auto tune function; ●...
  • Page 88 8 expansion devices Terminal Arrangement V O 0 V O 1 C O 1 I O 0 C O 0 I O 1 2 4 V P T 0 C O M A I 0 V I 1 C I 1 C O M P T 1 V I 0...
  • Page 89 8 expansion devices Configuration 1) Install the BD card on PLC correctly 2) Link PLC via XCPPro, in “Configure” menu, choose “BD settings ” (See graph below) 3) In “BD settings”, choose “Other BD”, then set BD from the right options; finally download the user program;...
  • Page 90 8 expansion devices ※ : If configure XC-COM-BD, then “BD config” option should choose “BD Serial Port”...
  • Page 91 8 expansion devices 8-4-1．XC-2AD2PT-BD 14 bits high precision analogue input Specifications 2CH voltage 0~10V、0~5V selectable; 2CH temperature input; Pt temperature resistor sensor input (Pt100 2-line form) Specification Items Voltage Input Temperature Input Analogue input DC0~5V、0~10V (the input resistor is Pt resistor Pt100 (2-line) signal 300k ) Temperature...
  • Page 92 8 expansion devices 8-4-2．XC-COM-BD For RS-485 communication Specifications For RS-232 communication RS-232 and RS-485 can’t be used at the same time Pins ※ : TXD、RXD、GND are RS-232 pins ※ : A、B are RS-485 pins ※ : RS-232 and RS-485 can’t be used at the same time...
  • Page 93 8 expansion devices...
  • Page 94 9 change the soft components change the Soft Components This chapter focuses on a special function of XC serials PLC, mapping relationship of terminals and soft components. With this special function, users reduce the maintenance job greatly. To the local operation, they will not bother with the damaged terminals any more. 9-1．Function Summary 9-2．Operation Method 9-3．Operated via HMI...
  • Page 95 The only solution is to revise the program. This is troublesome for the user and affect the production greatly; The new type PLC developed independently by Xinje Electronic Co.,Ltd. breaked this one-to-one correspondence. The users only need to change the soft component’s value by HMI, then the correspond terminal will activate.
  • Page 96 9 change the soft components 9-2．Operation Method To the damaged input/output, we can change their mapping relation, replace the damaged input/output points with other. This needn’t change the user program. In PLC special register, we specify certain address section for user to change the mapping relation. User just finds the mapping relation of the damaged input/output, replace the value in this special register with the value of changed input/output.
  • Page 97 HMI. Below is the sample: There are two screens based on ID60004 and ID60005 in XINJE TP series HMI, they are used for changing the mapping relation of input and output. We just need to put the “Screen Jump”...
  • Page 98 9 change the soft components From the above graph, we can see that in the screen we list all the input/output terminals, and it’s simple to modify. Below we tell the steps: Put the screen jump icon, jump to screen ID60004 Click into “Scr1”, enter the modify table...
  • Page 99 9 change the soft components In the pop-up window, click X2, disable the faulty terminal X2 Continue to click it, the replacement window will pop up: In the pop-up window, click X4, replace the faulty terminal X2 with Click “Replace”, the status table will change, the original X2 changes to be...
  • Page 100 9 change the soft components...
  • Page 101 Appendix 1 special soft device list Appendix 1 Special soft device list Here we mainly introduce the functions of special soft device, data register and FlashROM, and introduce the address of expansion. Users can scan fast. Appendix 1-1．Special Auxiliary Relay List Appendix 1-2．Special Data Register List Appendix 1-3．Special Module Address List Appendix 1-4．Special Flash Register List...
  • Page 102 Appendix 1 special soft device list Appendix 1-1．Special Auxiliary Relay List PC Status (M8000-M8003) Function Description Normally ON coil M8000 keeps being ON M8000 when running status when PLC is running Normally OFF coil M8001 keeps being OFF M8001 when running status when PLC is running Initial positive pulse M8002 be ON in first scan...
  • Page 103 Appendix 1 special soft device list Flag (M8020-M8029) Function Description M8020 Zero The plus/minus operation result is 0 M8021 Borrow “borrow” occurs in minus operation When carry occurs in plus operation or overflow M8022 Carry occurs in bit shift operation M8023 M8026 RAMP Mode...
  • Page 104 Appendix 1 special soft device list Interruption (M8050-M8059) Function Description M8050 Forbid the input interruption 0 I000□ M8051 After executing EI instruction, even the Forbid the input interruption 1 I010□ interruption is allowed, but if M acts at this M8052 time, the correspond input interruption Forbid the input interruption 2 I020□...
  • Page 105 Appendix 1 special soft device list Communication (M8120-M8148) Function Description M8120 M8121 Waiting to send via RS232 M8122 “sending by RS232” flag M8123 “RS232 receiving finish” flag M8124 RS232 receiving flag COM1 acceptance ends normally, but the accepted M8125 “Receive incomplete” flag data number is less than the required number M8126...
  • Page 106 Appendix 1 special soft device list “High Speed Counter Interruption Finished” Flag (M8150-M 8169) Counter Function Description M8150 C600 “Count Interruption Finished” Flag Set flag ON when count interruption finish M8151 C602 “Count Interruption Finished” Flag Set flag ON when count interruption finish M8152 C604 “Count Interruption Finished”...
  • Page 107 Appendix 1 special soft device list sending” 1 is positive direction, the correspond M8178 Direction flag direction port is on M8179 PULSE_4 “sending pulse” flag Being ON when sending the pulse, overflow flag of “32 bits pulse M8180 When overflow, Flag is on sending”...
  • Page 108 Appendix 1 special soft device list M8217 Neglect the alarm or not When flag is 1, stop sending alarm PULSE_4 Pulse alarm flag (frequency change M8218 suddenly) 1 is alarm, 0 is correct PULSE_5 M8219 Neglect the alarm or not When flag is 1, stop sending alarm PULSE_5 Positive/negative count...
  • Page 109 Appendix 1 special soft device list Read &Write the Expansions (M8340~M8341) Function Specification M8340 Read the expansion error flag (read instruction) M8341 Write the expansion error flag (write instruction) BLOCK Execution (M8630~M8730) Function Specification M8630 M8631 BLOCK1 is running flag M8632 BLOCK2 is running flag ……...
  • Page 110 Appendix 1 special soft device list Appendix 1-2．List of special memory and special data register Clock (D8010-D8019) Function Specification D8010 The current scan cycle Unit:0.1ms D8011 The min. scan time Unit:0.1ms D8012 The max. scan time Unit:0.1ms D8013 Second (clock) 0~59 (BCD code) D8014 minute (clock)
  • Page 111 Appendix 1 special soft device list Error check（D8067-D8098） Function Specification D8067 Operation error code’s Nr. The error of divide zero D8068 lock the Nr. of error code D8069 D8070 exceeded scan time Unit 1ms D8074 Nr. of offset registers D D8097 D8098 Communication (D8120-D8149)
  • Page 112 Appendix 1 special soft device list 7: hardware error 8: CRC check error 9: station number error D8137 Communication error code 10: no start sign 11: no end sign 12: communication time out 0：correct Modbus communication error 1: don’t support function ID D8138 (the replied message from slaves 2: address error(overrun address)

  • Page 113: Pulse_1

    Appendix 1 special soft device list D8158 C616 The current segment D8159 C618 The current segment D8160 C620 The current segment D8161 C622 The current segment D8162 C624 The current segment D8163 C626 The current segment D8164 C628 The current segment D8165 C630 The current segment...
  • Page 114 Appendix 1 special soft device list The high 16 bits of the current accumulated D8193 current pulse number The low 16 bits of the current accumulated current D8194 PULSE_ pulse number The high 16 bits of the current accumulated D8195 current pulse number Only XC5-32RT-E...
  • Page 115 Appendix 1 special soft device list Read/Write the Expansion (D8315-D8316) Function Description D8315 Read the expansion’s error type D8316 Write the expansion’s error type Sequential Function Block (D8630-D8730) Function Description D8630 The current executing instruction of D8631 BLOCK1 The value is used when BLOCK is monitoring The current executing instruction of D8632 BLOCK2...
  • Page 116 Appendix 1 special soft device list D8612 Read the expansion’s times D8613 Read the expansion’s error …… Expansion 4 D8614 write the expansion’s error times D8615 write the expansion’s error …… …… …… …… …… …… …… …… …… D8624 Read the expansion’s times D8625 Read the expansion’s error...
  • Page 117 Appendix 1 special soft device list Current The first 3CH The last 3CH CH Nr. Set temp. PID run/stop bit temp. PID value PID value ID100 QD100 Y100 ID101 QD101 Y101 Kp：QD106 Kp：QD110 ID102 QD102 Y102 Ki：QD107 Ki：QD111 Kd：QD108 Kd：QD112 ID103 QD103 Y103...
  • Page 118 Appendix 1 special soft device list (sample temperature+ Temperature difference δ)/10=display temperature value. Then Temperature difference δ temperature display value can equal or close to the real temperature value. This (unit: 0.1℃) parameter has sign (negative or positive). Unit is 0.1℃, the default value is 0. The set temperature Control system’s target temperature value.
  • Page 119 Appendix 1 special soft device list QD101 XC-E2AD2PT2DA RELATIVE COMMENTS AND DESCRIPTIONS PARAMETERS PT0（0.01℃） PT1（0.01℃） ID100 ID101 ID102 ID103 Display temperature module 1 (unit: 0.1℃) PID output X100 X101 X102 X103 (X input which returns module 1 to main unit) Connecting status X110 X111...
  • Page 120 Appendix 1 special soft device list Temperature control Control cycle’s range is 0.5s～200s, the minimum precision is 0.1s. the write value is the cycle (unit: 0.1s) real temperature control cycle multiply 10. i.e. 0.5s control cycle should write 5, 200s control cycle should write 2000.
  • Page 121 Appendix 1 special soft device list FD8075 Y01 corresponds with I** Initial value are all decimal FD8076 Y02 corresponds with I** …… …… FD8137 Y77 corresponds with I** 4、 I property function Initial value Description FD8138 X00 property all be 0 0: positive logic;...
  • Page 122 Appendix 1 special soft device list Judgment time Unit ms, if set to be 0, it means no FD8222 timeout timeout waiting Judgment time reply Unit ms, if set to be 0, it means no FD8223 timeout timeout waiting FD8224 Start ASC High 8 bits invalid FD8225 End ASC High 8 bits invalid...
  • Page 123 Appendix 1 special soft device list ※ ：If you change special FLASH memory, it will take into effect after restart the PLC...
  • Page 124 Appendix 2 instructions list Appendix 2 Instructions List In this chapter, we will list all the instructions XC series PLC support. These instructions include: basic instructions, application instructions, special function instructions and motion control instructions. Also, we declare each instruction’s application range.
  • Page 125 Appendix 2 instructions list Appendix 2-1．Basic Instructions List Mnemonic Function Initial logical operation contact type NO (normally open) Initial logical operation contact type NC (normally closed) Final logic operation type coil drive Serial connection of NO Serial connection of NC Parallel connection of NO Parallel connection of NC Rising edge pulse...
  • Page 126 Appendix 2 instructions list Appendix 2-2．Applied instruction list Suit Model Sort Mnemonic Function Condition Jump √ √ √ √ √ CALL Call subroutine √ √ √ √ √ SRET √ √ √ √ √ Subroutine return Flow start √ √ √...
  • Page 127 Appendix 2 instructions list ※ Logic shift left √ √ √ √ ※ Logic shift right √ √ √ √ ※ Rotation shift lift √ √ √ √ ※ Rotation shift right √ √ √ √ ※ SFTL Bit shift left √...
  • Page 128 Appendix 2 instructions list Appendix 2-3．Special Instructions List Suitable type Sort Mnemonic Function ※ PLSY Single segment √ √ √ √ accelerate/decelerate pulse output ※ PLSR Relative position multi-segment pulse √ √ √ √ control ※ PLSF Changeable frequency pulse output √...
  • Page 129 Appendix 2 instructions list Appendix 2-4． MOTION CONTROL INSTRUCTIONS LIST Mnemonic FUNCTION SUITABLE MODELS ※ Origin return √ √ √ √ ※ DRVA Absolute position √ √ √ √ ※ DRVI Relative position √ √ √ √ Absolute address √ ※...
  • Page 130 Appendix 3 version for special function Appendix 3 Version for special function Generally, the functions and instructions described in this manual don’t have software and hardware requirements. But for some special functions, we have software and hardware versions requirement. Below, we list these requirements for the special functions; function Hardware version Software version...
  • Page 131 Appendix 3 version for special function Appendix 4 PLC Configuration List This part is used to check each model’s configurations. Via this table, we can judge the model easily; ○ selectable ×Not support √support communication NO. of high speed counter No.
  • Page 132 Appendix 3 version for special function ※ ：If use BD board , Y1 can’t be used for pulse ※ ：it just can be used for Modbus slave.
  • Page 133 Appendix 5 common question A&Q Appendix 5 common question A&Q The following are the common questions may happen when using the PLC. Q1：why the coil is not set when the condition is satisfied? A1：the probable reasons: （1）use one coil for many times, double coils output, the later coil has priority. （2）some conditions reset the coil, please use monitor function to find the reset point and modify the program.
  • Page 134 Appendix 5 common question A&Q （1）check if the thermocouple cold point is short with the outside cover. If short, please change another thermocouple. （2）the weak electricity such as outside interference, thermocouple, temperature module should separate from the strong electricity, make sure there is certain distance between them.
  • Page 135 Appendix 5 common question A&Q...

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