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5. Remove the fitting from the filter element as-
sembly by inserting a 6 mm hex wrench into
the internal hex fitting and turning it counter
clock-wise (left). Numbers 4 and 5 in the previ-
ous illustration.
6. Disconnect the input line from the filter element
assembly.
7. Remove the filter element assembly through
the rear opening.
NOTE!
If replacing or cleaning just the filter element refer
to the following illustration for disassembly.
Filter Element
8. Install the new or cleaned assembly by revers-
ing these procedures.
9. Turn ON the air supply and check for leaks
before reinstalling the cover.
Manual 0-5404
Optional Single-Stage Filter Element
Replacement
These instructions apply to power supplies where the
optional Single-Stage Filter has been installed.
The Power Supply shuts down automatically when the
Filter Element becomes completely saturated. The
Filter Element can be removed from its housing, dried,
and reused. Allow 24 hours for Element to dry. Refer
to Section 6, Parts List, for replacement filter element
catalog number.
1. Remove power from power supply.
2. Shut OFF air supply and bleed down system
before disassembling Filter to change Filter
Element.
3. Disconnect gas supply hose.
4. Turn the Filter Housing Cover counter-clock-
wise and remove it. The Filter Element is
located inside the Housing.
(Cat. No. 9-7741)
Art # A-07990
(Cat. No. 9-7743)
Optional Single-Stage Filter Element Replacement
5. Remove the Filter Element from the Housing
and set Element aside to dry.
6. Wipe inside of housing clean, then insert the
replacement Filter Element open side first.
7. Replace Housing on Cover.
8. Reattach gas supply.
SERVICE
ESAB CuTmASTEr 100
Housing
Filter
Element
Spring
O-ring
Assembled Filter
Cover
Barbed
Fitting
NOTE!
If unit leaks between housing and cover, inspect the
O-ring for cuts or other damage.
Art # A-02476
5-7
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