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PowerCut 1600
ESAB PowerCut 1600 Manuals
Manuals and User Guides for ESAB PowerCut 1600. We have
4
ESAB PowerCut 1600 manuals available for free PDF download: Service Manual, Instruction Manual
ESAB PowerCut 1600 Service Manual (184 pages)
Plasmarc Cutting Package
Brand:
ESAB
| Category:
Welding System
| Size: 30.24 MB
Table of Contents
Service Manual
1
User Responsibility
2
Table of Contents
4
Introduction
12
Power Specifications
13
Specifications
13
Power up Sequence
14
Parts in Place Check
14
Power up Sequence
15
Machine Operation Flowchart
16
Component Locator
17
Machine Testing / Troubleshooting / Service
18
Schematic Section Map 230/460V- 0558007542
18
Schematic Section Map 400V/400V CE- 0558007546
20
Schematic Section Map 575V- 0558007544
22
Main Power Switch S1 (36107)
24
Control Transformer T2 (0558007188)
25
Input Bridge (0558007068 / 0558007077))
29
Contactor K1 (950247)
31
Voltage Selector Switch SW2 (0558007183)
32
Main Transformer T1 (36586)
33
Output Diodes D101, D102 - (951185)
36
PCB1 Control/Display Board (0558038317)
37
Pcb1_Bias Supplies (0558038317)
40
Pcb1_Display (0558038317)
41
Pcb1_Error Amp / Current Reference (0558038317)
42
Pcb1_Mode Switches (0558038317)
43
Pcb1_Protection Circuit (0558038317)
44
Pcb1_Gas Test Operate Switch (0558038317)
45
PCB1_PWM Circuit (0558038317)
46
PCB1_RS232 Input (0558038317)
47
Pcb1_Current Reference (0558038317)
48
Pcb1_Programming Port(0558038317)
49
Pcb1_Thermal Sensing Circuit (0558038317)
49
Pcb1_I/O (0558038317)
50
Pcb1_Microcontroller U5 (0558038317)
51
Input Inductor L1 (0558007149/ / 0558007151)
55
Output Inductor (0558007152)
56
Power PC Board (0558038315)
57
Power PC Board Schematic (0558038315)
58
Power PC Board Schematic 2 (0558038315)
60
Power Board_Pcb2 Bias Supply Circuit (0558038315)
61
Power PC Board over Current Protection (0558038315)
63
Power PC Board_Pilot Arc / IGBT Driver Circuit (0558038315)
64
Power PC Board Single Phase Detection (0558038315)
65
Power Board_Pcb2 Control Relays (0558038315)
66
Power Board_Pcb2 Control Relays (0558038315)
67
Power Board_Pcb2 Voltage Selection Circuit (0558038315)
68
Power Board_Pcb2 CNC Interface (0558038315)
70
Power Board_Pcb2 Output Circuit (0558038315)
71
Power Board_Pcb2 V-Arc Circuit (0558038315)
72
Power Board_Pcb2 Inrush Circuit (0558038315)
73
Power Board_Pcb2 Pressure Transducer (0558038315)
74
Power Board_Pcb2 Relay Boost Circuit (0558038315)
75
Power Board_Pcb2 Torch Trigger Circuit (0558038315)
76
Buss Supply/Igbt
77
Power Board_Pcb2 Microcontroller Circuit (0558038315)
82
Power Board_Pcb2 Thermal Switch Circuit (0558038315)
83
Power Board_Pcb2 Gate Driver Circuit (0558038315)
84
Power Board_Pcb2 RS232 Interface (0558038315)
85
Power Board_Pcb2 Layout (0558038315)
86
Power Driver _ PCB3 / PCB4 (0558038335)
90
Thermal Switch TS1 (951085)
93
Pilot Arc Driver Board PCB5 (05580038344)
95
Help Codes
97
Pressure Transducer (0558006148)
98
EMC Filter 50A _ PCB7 ( CE Units _ 0455803881)
100
Solenoid SOL1 (0558007072)
101
Remote_Pcb6 (0558038337)
102
PT38 Plasma Torch
105
Wiring Diagrams
112
Wiring Diagram 230/460 Volt (0558007543)
112
Wiring Diagram 400/400V CE (0558007547)
118
Wiring Diagram 575V (0558007545)
124
Replacement Parts
131
General
131
Ordering
131
Front (0558007540)
136
Right Interior View (0558007540)
138
Top (0558007540)
140
Left Inside (0558007540)
142
Left Inside2 (0558007540)
144
Rear View (0558007540)
146
Front/Rear Isometric Views (0558007540)
148
Model Specific Parts BOM
150
Mechanized Conversion
152
Errors
160
Error 13
160
Error 15
162
Program Changes
163
General Information
164
Igbt Testing
176
Index
181
Revision History
182
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ESAB PowerCut 1600 Instruction Manual (70 pages)
Manual & Mechanized Plasmarc Cutting Package
Brand:
ESAB
| Category:
Cutter
| Size: 10.13 MB
Table of Contents
Table of Contents
3
Safety Precautions
5
Safety - English
5
Safety - Spanish
9
Safety - French
13
Powercut 1300/1600 MANUAL Plasmarc Cutting Package
17
Description
19
General
19
Scope
19
Powercut 1300/1600 Manual Plasma
20
Manual Package Ordering Information
21
Torch Data
21
Optional Accessories
22
Installation
23
General
23
Equipment Required
23
Location
23
Inspection
23
Primary Input Connections
24
Input Voltage Changeover - 230/460 Voltage Units ONLY
26
Input Air Connection / Fuse Replacement
26
Provisions for Automation
27
Secondary Output Connections for Manual Cutting
28
Torch Installation
28
Operation
31
Powercut 1300/1600 Controls
31
Cutting with the Powercut 1300/1600 Using the PT-38 Torch
34
Stand-Off Guide
36
Drag Cutting 40 Amp
36
Gouging with the Powercut 1300/1600 Using the PT-38 Torch
36
Electrode Wear
37
Powercut 1300/1600 MECHANIZED PLASMARC CUTTING PACKAGE
41
General
41
Scope
41
Section 2
41
Section 2
42
Description
43
Mechanized Package Ordering Information
43
Torch Data
43
Section 2
43
Powercut 1300/1600 Mechanized Plasma
44
Section 4
44
Optional Accessories
44
Section 2
44
Installation
45
General
45
Equipment Required
45
Location
45
Inspection
45
Section 3
45
Primary Input Connections
46
Section 3
46
Section 3
47
Input Voltage Changeover - 230/460 Voltage Units ONLY
48
Input Air Connection / Fuse Replacement
48
Section 3
48
CNC Interface Connection
49
Section 3
49
Voltage Divider Adjustment
50
Output Voltage Sample
50
Section 3
50
Secondary Output Connections for Mechanized Cutting
51
Torch Installation
51
Section 3
51
Section 3
52
Operation
53
Powercut 1300/1600 Controls
53
Section 4
53
Section 4
54
Section 4
55
Cutting with the Powercut 1300/1600 Using the PT-37 Torch
56
Electrode Wear
56
Section 4
56
Maintenance Troubleshooting Schematic Diagrams Replacement Parts
57
Maintenance
57
General
59
Inspection and Cleaning
59
Common Cutting Problems
60
IGBT Handling
61
Module Replacement
61
Troubleshooting
63
List of Help Codes
64
Replacement Parts
65
General
65
Ordering
65
Torque Recommendations
66
Selecting Air Pressure Units of Measure
67
Control/Display Board Assembly
67
Power Board Assembly
68
ESAB PowerCut 1600 Instruction Manual (28 pages)
ESAB Powercut 900 Plasma Cutting Power Source
Brand:
ESAB
| Category:
Welding System
| Size: 0.72 MB
Table of Contents
Table of Contents
3
1 Safety
4
2 Introduction
6
Equipment
6
3 Technical Data
6
4 Installation
7
Delivery Check and Location
8
Mains Power Supply
9
Input Air Connection
9
Connection for Return Cable
10
Connection of Torch
11
5 Operation
12
Connections
12
Control Devices
13
Symbol Key
14
Cutting
15
6 Maintenance
16
Inspection and Cleaning
16
7 Fault Tracing
17
Fault Codes
18
8 Ordering Spare Parts
19
Diagram
20
Ordering Number
24
Accessories
25
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ESAB PowerCut 1600 Instruction Manual (24 pages)
Brand:
ESAB
| Category:
Welding System
| Size: 0.74 MB
Table of Contents
Table of Contents
3
1 Safety
4
2 Introduction
6
Equipment
6
3 Technical Data
6
4 Installation
7
Delivery Check and Location
8
Mains Power Supply
9
Input Air Connection
9
Connection for Return Cable
10
Connection of Torch
11
5 Operation
12
Connections
12
Control Devices
13
Symbol Key
14
Cutting
15
6 Maintenance
16
Inspection and Cleaning
16
7 Fault Tracing
17
Fault Codes
18
8 Ordering Spare Parts
19
Diagram
20
Order Number
22
Accessories
23
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