Pentair FLECK 5810 XTR Installer Manual
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Pentair FLECK 5810 XTR Installer Manual

Pentair FLECK 5810 XTR Installer Manual

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FLECK
5810 XTR
INSTALLER
MANUAL
WATER PURIFICATION

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Summary of Contents for Pentair FLECK 5810 XTR

  • Page 1 FLECK 5810 XTR INSTALLER MANUAL WATER PURIFICATION...

  • Page 2: Table Of Contents

    Installer Manual Fleck 5810 - XTR - Table of contents Table of contents Generalities ......... . 7 1.1.
  • Page 3 Installer Manual Fleck 5810 - XTR - Table of contents System sizing ........28 4.1.
  • Page 4 Installer Manual Fleck 5810 - XTR - Table of contents Programming ........52 6.1.
  • Page 5 Installer Manual Fleck 5810 - XTR - Table of contents Operation ......... . . 94 8.1.
  • Page 6 Installer Manual Fleck 5810 - XTR - Table of contents Spare parts .........116 11.1.

  • Page 7: Generalities

    Part numbers actualisation. Address change, Bleam information and valve on 08.06.2018 BRY/FIM tank assembly. 1.3. Manufacturer identifier, product Manufacturer: Pentair International LLC Avenue de Sevelin 18 1004 Lausanne Switzerland Product: Fleck 5810 - XTR 1.4. Intended use The device is intended to be used for residential, commercial and light industrial applications only and it is purpose-built for water treatment.

  • Page 8: Abbreviations Used

    Installer Manual Fleck 5810 - XTR - Generalities 1.5. Abbreviations used BLFC ............Brine Line Flow Controller BV ............Brine Valve DF............Down Flow DLFC ............Drain Line Flow Controller Inj ............Injector QC............Quick Connect Regen ............Regeneration S&S ............Seals & Spacers SBV............

  • Page 9: Procedure For Technical Support

    Pentair Quality System EMEA products benefit, under specific conditions, from a manufacturer warranty that may be invoked by Pentair’s direct customers. Users should contact the vendor of this product for applicable conditions and in case of a potential warranty claim.

  • Page 10: Scan & Service Application

    Installer Manual Fleck 5810 - XTR - Generalities 1.10. Scan & Service application Scan & Service mobile application is the ideal support for the maintenance person in his daily business. A simple scan of an identification (ID) label (1) present on the valve with a smartphone gives an instantaneously access to all updated information related to the product, such as: •...

  • Page 11: Safety

    Installer Manual Fleck 5810 - XTR - Safety Safety 2.1. Safety pictograms definition Caution Warning Warns of a risk of minor injury or major Warns against serious personal injury material damage to the device or and damage to health. environment. Danger...

  • Page 12: Hazards

    Installer Manual Fleck 5810 - XTR - Safety 2.3. Hazards All the safety and protection instructions contained in this document must be observed in order to avoid temporary or permanent injury, damage to property or environmental pollution. At the same time, any other legal regulations, accident prevention and environmental protection measures, as well as any recognized technical regulations relating to appropriate and risk-free methods of working which apply in the country and place of use of the device must be adhered to.

  • Page 13: Hygiene Measures

    Installer Manual Fleck 5810 - XTR - Safety Assembly • Assemble only with components which are in accordance with drinking water standards; • after installation and before use, perform one or more manual regenerations in order to clean the media bed. During such operations, do not use the water for human consumption. Perform a disinfection of the system in the case of installations for treatment of drinking water for human use.

  • Page 14: Description

    Installer Manual Fleck 5810 - XTR - Description Description 3.1. Technical specifications Design specifications/ratings Valve body ..........Fiber-reinforced polymer Rubber components ....... EP/EPDM Valve material certification ....DM174, ACS, CE Weight (valve with controller) ....2.3 kg (max) Recommended operating pressure ..1.4 - 8.6 bar Maximum inlet pressure ......

  • Page 15: Performance Flow Rate Characteristics

    Installer Manual Fleck 5810 - XTR - Description Environmental conditions • Indoor use only; • temperature from 0°C to 52°C; • maximum relative humidity 80% for temperatures up to 31°C decreasing linearly to 50% relative humidity at 40°C; • mains supply voltage fluctuations up to ±10% of the nominal voltage. 3.1.1.

  • Page 16: Outline Drawing

    Installer Manual Fleck 5810 - XTR - Description 3.2. Outline drawing 16 / 124 Ref. MKT-IM-018 / C - 08.06.2018...

  • Page 17: Description And Components Location

    Installer Manual Fleck 5810 - XTR - Description 3.3. Description and components location Controller LCD screen Brine line Injector block Drain line Mixing device Inlet Outlet Piston Brine valve Meter* *Not included in case of timeclock Ref. MKT-IM-018 / C - 08.06.2018 17 / 124...

  • Page 18: System Regeneration Cycle

    Installer Manual Fleck 5810 - XTR - Description 3.4. System regeneration cycle Note This valve allows to do down flow or up flow regenerations. 3.4.1. Downflow regeneration cycle (5-cycles operation) Service — normal use Untreated water is directed down through the resin bed and up through the riser tube. The hardness ions attach themselves to the resin and are removed from the raw water being exchanged on the resin beads against sodium ions.
  • Page 19 Installer Manual Fleck 5810 - XTR - Description Note For illustration purpose only. Always verify inlet and outlet marking on the valve. SERVICE NORMAL USE BACKWASH Outlet Inlet Outlet Inlet Drain Valve Valve BRINE DRAW & SLOW RINSE RAPID RINSE Outlet Inlet Outlet...

  • Page 20: Upflow Regeneration Cycle (5-Cycles Operation)

    Installer Manual Fleck 5810 - XTR - Description 3.4.2. Upflow regeneration cycle (5-cycles operation) Service — normal use Untreated water is directed down through the resin bed and up through the riser tube. The hardness ions attach themselves to the resin and are removed from the raw water being exchanged on the resin beads against sodium ions.
  • Page 21 Installer Manual Fleck 5810 - XTR - Description Note For illustration purpose only. Always check for inlet and outlet marking on the valve. SERVICE NORMAL USE BRINE DRAW & SLOW RINSE Outlet Inlet Outlet Inlet Drain Valve Valve From brine tank BACKWASH RAPID RINSE...

  • Page 22: Variable Refill/Brining Regeneration Cycle (5-Cycles Operation)

    Installer Manual Fleck 5810 - XTR - Description 3.4.3. Variable Refill/Brining regeneration cycle (5-cycles operation) Service — normal use Untreated water is directed down through the resin bed and up through the riser tube. The hardness ions attach themselves to the resin and are removed from the raw water being exchanged on the resin beads against sodium ions.
  • Page 23 Installer Manual Fleck 5810 - XTR - Description Note For illustration purpose only. Always check for inlet and outlet marking on the valve. SERVICE NORMAL USE BRINE REFIL Outlet Inlet Outlet Inlet Valve Valve To brine tank SERVICE BRINE DRAW & SLOW RINSE Outlet Inlet Outlet...

  • Page 24: Filter Cycle (3-Cycles Operation)

    Installer Manual Fleck 5810 - XTR - Description 3.4.4. Filter cycle (3-cycles operation) Service — normal use Unfiltered water is directed down through the media and up through the riser tube. The water is filtered as it passes through the media. Backwash —...
  • Page 25 Installer Manual Fleck 5810 - XTR - Description Note For illustration purpose only. Always verify inlet and outlet marking on the valve. SERVICE NORMAL USE BACKWASH Outlet Inlet Outlet Inlet Drain Valve Valve SERVICE RAPID RINSE NORMAL USE Outlet Inlet Outlet Inlet Drain...

  • Page 26: Configurations For Downflow Softener, Upflow Softener And Filter

    Installer Manual Fleck 5810 - XTR - Description 3.5. Configurations for downflow softener, upflow softener and filter 3.5.1. Downflow softener The valve is mounted with the DF piston kit, part number 61956-01. The injector is installed in the upper hole and the plug in the lower hole. 3.5.2.

  • Page 27: Options Available On The Valve

    Installer Manual Fleck 5810 - XTR - Description 3.6. Options available on the valve Mixing device The valve can be equipped with a mixing device (1) whose function is to regulate the hardness of the water at the outlet. The mixing can be set from 0% to 50% of hard water (i.e. 0 turn = 0% of hard water with 100% of treated water and 1-½...

  • Page 28: System Sizing

    Installer Manual Fleck 5810 - XTR - System sizing System sizing 4.1. Recommendations 4.1.1. Injector/DLFC/BLFC-Valve configuration Tank Resin Injector DLFC BLFC Valve diameter volume type [in] Color Color [gpm] DF [gpm] UF [gpm] 9 - 21 Violet Brown 22 - 28 Violet 0.25 0.25...
  • Page 29 Installer Manual Fleck 5810 - XTR - System sizing The below sizing method can be applied for both residential and industrial softeners. The sizing of a softener must be based upon certain parameters: • inlet water hardness; • peak flow rate and nominal flow rate; •...

  • Page 30: Determining The Required Volume Of Resin

    Installer Manual Fleck 5810 - XTR - System sizing Piping size (internal diameter) Max. flow rate [in] [mm] /h at 3 m/s] 1.25 8.69 13.57 21.20 34.2 49.2 4.2.2. Determining the required volume of resin When sizing a softener, make sure that the volume of resin in the tank (bed volume) will be sufficient so that even when the peak flow rate is reached, the velocity is still between the above values depending on the hardness.

  • Page 31: Resin Exchange Capacity And Capacity Of The Unit

    Installer Manual Fleck 5810 - XTR - System sizing 4.2.3. Resin exchange capacity and capacity of the unit The resin exchange capacity and capacity of the unit are two different things that should not be confused. The resin exchange capacity is the amount of Ca and Mg that can be retained by 1 litre of resin, which will depend on the resin type and salt dosage, whereas the capacity of the unit is the...
  • Page 32 Installer Manual Fleck 5810 - XTR - System sizing Salt amount Corresponding resin exchange °f.m °dH.m [g/L capacity in [g/L ] as CaCO [per L [per L resin resin resin resin 58.5 5.85 3.27 62.7 6.27 66.9 6.69 3.74 3.97 75.3 7.53 4.21...

  • Page 33: Valve Configuration

    Installer Manual Fleck 5810 - XTR - System sizing 4.2.4. Valve configuration Knowing the volume of resin, tank size and specifications of the resin, it is possible to determine the required valve configuration. The resin specification will give the backwash velocity, as well as the brine draw and slow rinse velocity that must be respected in order to ensure a proper regeneration of the unit.

  • Page 34: Cycle Time Calculation

    Installer Manual Fleck 5810 - XTR - System sizing 4.2.5. Cycle time calculation From this point, the volume of resin, the tank size, the capacity of the softener and the valve configuration are determined. Next step is to calculate the regeneration cycle duration, which depends on the valve configuration and once again on the resin specifications.
  • Page 35 Installer Manual Fleck 5810 - XTR - System sizing To calculate the brine draw duration: Knowing the injector draw flow rate at the working pressure: with: brine draw brine draw : brine draw duration [min] brine draw : brine volume to be drawn [L], see Refill calculation brine page 36 : injection draw flow rate [L/min]...

  • Page 36: Salt Amount Definition

    Installer Manual Fleck 5810 - XTR - System sizing To calculate the refill duration: The refill flow rate is controlled by the refill controller (BLFC). The relation between the BLFC size, the tank size and the resin volume is given in the valve specifications. To calculate the refill duration: with: refill...

  • Page 37: 1650 Injector Flow Rates

    Installer Manual Fleck 5810 - XTR - System sizing 4.4. 1650 Injector flow rates The following tables and graphics represent the injectors flow rate as a function of the inlet pressure for the different injector sizes. INJECTOR 000 Total Rinse Draw Inlet pressure [bar] INJECTOR 00...
  • Page 38 Installer Manual Fleck 5810 - XTR - System sizing INJECTOR 0 Total Rinse Draw Inlet pressure [bar] INJECTOR 1 Total Rinse Draw Inlet pressure [bar] INJECTOR 2 Total Rinse Draw Inlet pressure [bar] 38 / 124 Ref. MKT-IM-018 / C - 08.06.2018...
  • Page 39 Installer Manual Fleck 5810 - XTR - System sizing INJECTOR 3 Total Rinse Draw Inlet pressure [bar] INJECTOR 4 Total Rinse Draw Inlet pressure [bar] INJECTOR 5 Total Rinse Draw Inlet pressure [bar] Ref. MKT-IM-018 / C - 08.06.2018 39 / 124...

  • Page 40: Installation

    Installer Manual Fleck 5810 - XTR - Installation Installation Mandatory It is strictly forbidden for not qualified personal, to accede to system’s internal parts to perform any kind of technical action. Be sure to disconnect the electrical power, close the water inlet and depressurize the system before opening the front cover to access internal parts.

  • Page 41: Installation Environment

    Installer Manual Fleck 5810 - XTR - Installation 5.3. Installation environment 5.3.1. General • Use only brine salts designed for water softening. Do not use ice melt salt, block, or rock salts; • keep the media tank in the upright position. Do not turn on its side, upside down, or drop. Turning the tank upside down may cause media to enter the valve or plug the upper screen;...

  • Page 42: Mechanical

    Installer Manual Fleck 5810 - XTR - Installation 5.3.4. Mechanical • Do not use petroleum-based lubricants such as vaseline, oils, or hydrocarbon-based lubricants. Use only 100% silicone lubricants; • all plastic connections should be hand tightened. PTFE (plumber’s tape) may be used on connections that do not use an O-ring seal.

  • Page 43: Valve Connection To Piping

    Installer Manual Fleck 5810 - XTR - Installation 5.5. Valve connection to piping The connections should be using PTFE (plumber’s tape) on the threads if using the threaded connection type. In case of heat welding (metal type connection), the connections should not be made to the valve when soldering.
  • Page 44 • in any case, any failure caused by improper installation and/or piping connections may void the warranty of Pentair products; • in the same way, using lubricant* on the valve thread is not allowed and will void the warranty for the valve and tank.

  • Page 45: Block Diagram And Configuration Example

    Installer Manual Fleck 5810 - XTR - Installation 5.6. Block diagram and configuration example Block diagram Pressure gauge Main inlet User’s line Check valve to prevent water harm Filter cartridge By-pass Pressure regulator Meter Suggested options Mixing device Can be integrated in the Drain line valve Brine line...

  • Page 46: Regeneration Types

    Installer Manual Fleck 5810 - XTR - Installation 5.7. Regeneration types Softener Metered Immediate: Measures water usage and regenerates the system as soon as the calculated system capacity is depleted. The control calculates the system capacity by dividing the unit capacity by the feed water hardness.

  • Page 47: Electrical Connections

    Installer Manual Fleck 5810 - XTR - Installation 5.8. Electrical connections 12 VDC Remote lock  and start Motor and optical sensor Meter 12 VDC Relay auxiliary 2 Relay auxiliary 1 Ref. MKT-IM-018 / C - 08.06.2018 47 / 124...

  • Page 48: By-Passing

    Installer Manual Fleck 5810 - XTR - Installation 5.9. By-passing A bypass valve system should be installed on all water conditioning systems. Bypass valves isolate the softener from the water system and allow unconditioned water to be used. Service or routine maintenance procedures may also require that the system is bypassed.

  • Page 49: Drain Line Connection

    Installer Manual Fleck 5810 - XTR - Installation 5.10. Drain line connection Note Standard commercial practices are expressed here. Local codes may require changes to the following suggestions. Check with local authorities before installing a system. Caution The drain plastic elbow is not designed to support the weight of the tube. The tube has to have its own support.
  • Page 50 Installer Manual Fleck 5810 - XTR - Installation  Note Waste connections or the drain outlet shall be designed and constructed to provide connection to the sanitary waste system through an air-gap of 2 pipe diameters or 50.8 mm (2"), whichever is larger. Caution...

  • Page 51: Overflow Line Connection

    Installer Manual Fleck 5810 - XTR - Installation 5.11. Overflow line connection In the event of a malfunction, power failure, etc, the brine tank overflow fitting will direct “overflow” to the drain instead of spilling on the floor. This fitting should be on the side of the cabinet or brine tank.

  • Page 52: Programming

    Installer Manual Fleck 5810 - XTR - Programming Programming 6.1. Home screen Water Treatment 12:01 am treatment tank refill backwash rapid rinse draw Note If no button is pushed for five minutes, the screen will enter a power save mode. The unit will continue to operate, but the screen will be blank.
  • Page 53 Installer Manual Fleck 5810 - XTR - Programming Vacation → Halts all scheduled regenerations when pressed; press again to resume normal operation. Regeneration → Displays the cycle steps the valve will step through during cycle wheel service and regeneration; the current cycle step is always shown on green.
  • Page 54 Installer Manual Fleck 5810 - XTR - Programming USB connect → Allows you to connect the controller to a PC via a USB cable for field programming or download of diagnostic parameters via PC (Field Programmer application required). Arrows → Displayed in the upper-left and upper-right corners of the screen, these arrows allow you to navigate from one screen to another.

  • Page 55: Touchscreen Controller Quick Start

    Installer Manual Fleck 5810 - XTR - Programming Accept → Press to save or accept changes in controller configuration. Cancel → Press to cancel configuration and exit to previous screen without saving. 6.2. Touchscreen controller quick start Note Press on any quick start screen to reset the screen back to its default settings, excepted on the "Assistance interval"...

  • Page 56: Assistance Name Screen

    Installer Manual Fleck 5810 - XTR - Programming Press the hardness units button and use the arrows to adjust the system's hardness units of measure (grains per gallon, mg/L or ppm, German degrees, French degrees, or Clark degrees). Hardness units are adjustable only if metric units are selected. Press to validate the selection and move to the assistance name screen.

  • Page 57: Assistance Interval Screen

    Installer Manual Fleck 5810 - XTR - Programming 6.2.4. Assistance interval screen Assistance/Mainten. Interval month interval based month Use the assistance interval screen to set the interval in which the homeowner will need to call a water treatment professional or company for system service (optional). The assistance interval can be based on a set number of months (month based) or a number of regenerations (regen based).

  • Page 58: Day And Time Screen

    Installer Manual Fleck 5810 - XTR - Programming 6.2.5. Day and time screen On the home screen, the flashing Day and Time button indicates that the day of the week and time need to be set. If the date and time are incorrect, press the Day and Time button to update to the correct day and time.

  • Page 59: Settings Screen

    Installer Manual Fleck 5810 - XTR - Programming Note If no assistance name and phone as been set, "for service or assistance: please contact your local water professional" will be displayed. Note The Assistance screen is also displayed automatically when the system reaches the programmed assistance interval.

  • Page 60: Master Setting Screens

    Installer Manual Fleck 5810 - XTR - Programming Note If immediate volumetric regeneration has been set, regeneration time will have no influence on it and regeneration will start as soon as capacity end. Note Changing the hardness setting recalculates treatment volume and regeneration interval. This setting should only be changed on the advice of a professional.
  • Page 61 Installer Manual Fleck 5810 - XTR - Programming The Password screen displays a numeric keypad: Password 1201 Enter the master settings password 1201 and press to continue to the master settings screen, or press to return to the home screen. Master Settings format relay...
  • Page 62 Installer Manual Fleck 5810 - XTR - Programming format: Contains settings for Language, Units, Assistance Name, Assistance Phone, and Assistance Interval. See 6.2. Touchscreen controller quick start, page 55 for more information about these settings. Note Differently from what happens if the menu is acceded from the quick start, when acceded from master setting, push to exit the menu without saving the modifications.

  • Page 63: Master Setting Programming

    Installer Manual Fleck 5810 - XTR - Programming 6.3. Master setting programming Note If a regeneration is scheduled to occur while in master settings, the scheduled regeneration will start as soon as exiting the master setting. Note Due to the complexity of these settings and the potential for errors, master settings should only be accessed by your local water professional.
  • Page 64 Installer Manual Fleck 5810 - XTR - Programming Screen name Parameters Values Notes English French German Changes the language to display screen text Language Italian and button labels. Spanish Dutch Portuguese Format, Changes system units and values across all Format U.S.
  • Page 65 Installer Manual Fleck 5810 - XTR - Programming Screen name Parameters Values Notes 0.25 to 999 ft Media volume 1 to 9999 liters 3 to 18 lbs/ft Salt dosage Only required on softener metered 50 to 290 g/liter regeneration types. 0.125 gpm 0.250 gpm BLFC size...
  • Page 66 Installer Manual Fleck 5810 - XTR - Programming Screen name Parameters Values Notes Volume 1 to 999 999 999 Only displayed when regeneration type is filter Valve override gallons/liters immediate or filter delayed. Cycle steps on the home screen and during regeneration will change to reflect the cycle steps and order in the selected regeneration flow.
  • Page 67 Installer Manual Fleck 5810 - XTR - Programming Screen name Parameters Values Notes 0,1 - 999.9 pulses per gallon Only available when generic meter type is Generic 1 - 1500 pulses selected. Meter per litre Continuous If set ON, gives an alarm if continuous flow is flow detect detected at the outlet.

  • Page 68: Format Screen

    Installer Manual Fleck 5810 - XTR - Programming 6.3.2. Format screen From the master settings screen press the format button to display the format screen. Format language english units metric hardness units mg/L language: Displays the language used on the controller: English, French, German, Italian, Spanish, Dutch or Portuguese.

  • Page 69: Usb Connection For Field Programming

    Installer Manual Fleck 5810 - XTR - Programming 6.3.3. USB connection for field programming The XTR features a USB port that allows you to connect a PC to the controller for field programming and diagnostic parameter download. Note Field programmer software is required for field programming features. See XTR field programmer manual for more information on using the field programmer software.

  • Page 70: Valve Screen

    Installer Manual Fleck 5810 - XTR - Programming 6.3.4. Valve screen From the main master settings screen press the valve button to display the valve screen. Valve system valve 5810 regen type time clock system: Displays the system type. Type 4 (single system) is currently the only available selection. valve: Contains settings to select the valve model on which the controller is installed.
  • Page 71 Installer Manual Fleck 5810 - XTR - Programming 6.3.4.1 Time clock Valve day override/ time-driven regen. time 02:00 am day override/time-driven: Adjust the number of days between regenerations. regen. time: Adjust the regeneration time. Press to save or press to return to the master settings screen without saving. Ref.
  • Page 72 Installer Manual Fleck 5810 - XTR - Programming 6.3.4.2 Softener metered immediate Valve media volume salt dosage 0.500 blfc size media volume: Adjust the volume of resin. salt dosage: Adjust the salt dosage. blfc size: Adjust the BLFC size. Press to save and pass to the next screen or press to return to the master settings screen without saving.
  • Page 73 Installer Manual Fleck 5810 - XTR - Programming Valve day override/ time-driven regen. time 02:00 am day override/time-driven: Adjust the day override. regen. time: Adjust the regeneration time. Press to save and return to the master settings screen or press to return to the master settings screen without saving.
  • Page 74 Installer Manual Fleck 5810 - XTR - Programming Valve 1446 capacity hardness 300 mg/L sensor sensitivity capacity: Adjust the system capacity. hardness: Adjust the inlet water hardness. sensor sensitivity: Option not available. Press to save and pass to the next screen or press to return to the master settings screen without saving.
  • Page 75 Installer Manual Fleck 5810 - XTR - Programming Note If reserve is set at fixed % or fixed volume, by pressing a reserve setting screen will appear. If fixed % reserve has been selected: Valve fixed % fixed %: Adjust the reserve %. Press to save and return to the master settings screen or press to return to the master settings...

  • Page 76: Regeneration Screen

    Installer Manual Fleck 5810 - XTR - Programming 6.3.4.4 Filter metered immediate or delayed Valve day override/ time-driven regen. time 02:00 am vol. override/ volumetric day override/time-driven: Adjust the day override. regen. time: Adjust the regeneration time. vol. override/volumetric: Adjust the volume of water treated between regenerations. Press to save and return to master settings screen or press to return to the master settings...
  • Page 77 Installer Manual Fleck 5810 - XTR - Programming regen flow: Contains settings for the type of regenerant flow to be used in the valve. Changes to this setting affects the cycle steps displayed in the regeneration cycle wheel on the home screen. Regenerant flow cycle steps are described below.
  • Page 78 Installer Manual Fleck 5810 - XTR - Programming When changing the regeneration flow, warning messages may appear depending of the change done: Regeneration regen. flow direction changed verify that the valve has the correct piston Regeneration changing parameters requires relay setting review 78 / 124 Ref.
  • Page 79 Installer Manual Fleck 5810 - XTR - Programming 6.3.5.1 Upflow, downflow, downflow 2x backwash, filter, variable refill/brining Regeneration step step # n° name time n° 10 m step # n°: Step type (pause, backwash, draw, rapid rinse, tank refill). time n°: Adjust the step timing. Press to save and pass to the next step or press to return to the regeneration screen without...
  • Page 80 Installer Manual Fleck 5810 - XTR - Programming By pressing new, the controller let define all regeneration steps. Regeneration step step # n° name time n° 10 m step # n°: Step type (pause, backwash, draw, rapid rinse, tank refill). Note...

  • Page 81: Relay Output Screen

    Installer Manual Fleck 5810 - XTR - Programming 6.3.6. Relay output screen From the master settings screen press the relay button to display the relay output screen. Relay Output alarm auxiliary 1 based auxiliary 2 auxiliary 1/auxiliary 2: Contains settings for programming up to two auxiliary relay outputs. There are four types of signals that can be programmed: alarm based: The relay will turn on when the specified alarm condition (or any alarm condition) is met.
  • Page 82 Installer Manual Fleck 5810 - XTR - Programming 6.3.6.1 Alarm Based Aux. #: Alarm Based salt alarm valve failure need service/ mainten. req’d salt alarm: Turns the relay ON in case of salt alarm. Mandatory On the valves of series 5810 and 5812, salt alarm must be set OFF because the chlorine cell kit managed by the XTR is not available for those valves.
  • Page 83 Installer Manual Fleck 5810 - XTR - Programming treatment: Turns the relay ON when the valve is on water treatment. rapid rinse: Turns the relay ON when the valve is on rapid rinse cycle. backwash: Turns the relay ON when the valve is on backwash cycle. Press to switch screens.
  • Page 84 Installer Manual Fleck 5810 - XTR - Programming 6.3.6.3 Time Based Aux. #: Time Based start time 1 end time 1 start time #: Time the relay will turn ON from the start of a regeneration cycle. end time #: Time the relay will turn OFF from the start of a regeneration cycle. Press to save and to pass to the second time settings screen or to the master settings screen.

  • Page 85: Meter Screen

    Installer Manual Fleck 5810 - XTR - Programming volume: Volume to be treated to turn the relay ON. duration: Duration the relay will stay ON. Can be set for up to two hours. Press to save and to pass to the second relay settings screen if present, or press to return to the master settings screen without saving.

  • Page 86: Settings Review

    Installer Manual Fleck 5810 - XTR - Programming 6.3.8. Settings review From the master settings screen press the settings review button to display the settings review screen, which display a read-only summary of all programmed settings in the controller. Format language english units...

  • Page 87: Chlorine Generation Screen

    Installer Manual Fleck 5810 - XTR - Programming Connect a remote switch (such as a differential pressure switch) to the remote start input terminals on the back of the XTR controller board. See 5.8. Electrical connections, page 47. When the remote switch remains closed for the number of seconds specified in the remote regeneration screen, a regeneration will be triggered regardless of volume, capacity, or time remaining until the next scheduled regeneration.

  • Page 88: Non-Factory Setting

    Installer Manual Fleck 5810 - XTR - Programming 6.3.11. Non-factory setting After all parameters in master setting have been set, press on the master settings screen to display the non-factory settings screen. Non-factory settings current settings will be saved as the non-factory settings? Press to save all programmed master settings parameters to non-factory settings.
  • Page 89 Installer Manual Fleck 5810 - XTR - Programming Note If a regeneration is scheduled to occur while in the Diagnostic screen, the scheduled regeneration will start as soon as exit the diagnostic. Note Only Peak Flow and Totalizer can be changed, they can be reset to zero by entering the parameter and then pressing Note...

  • Page 90: Error Log

    Installer Manual Fleck 5810 - XTR - Programming 6.4.1. Error log Error log screen shows the list of logging attempts with date and time. From the diagnostics screen press to display the error log screen. Error Log date time error log empty To clear all error logs, press to activate the button, press again to clear the list.

  • Page 91: Commissioning

    Installer Manual Fleck 5810 - XTR - Commissioning Commissioning Note This chapter is available for standard regeneration types. Contact your supplier if the actual regeneration is not standard and if you need assistance. 7.1. Water filling, draining and waterproofness inspection 7.1.1.

  • Page 92: Sanitization

    Installer Manual Fleck 5810 - XTR - Commissioning Fill the brine tank with salt. You may want to mark the level of water in the brine tank when completely refilled with water and full of salt. In the future, after each regeneration, you can visually control that the quantity of water refilled should be between the 2 marks done.

  • Page 93: Electro Chlorination

    Installer Manual Fleck 5810 - XTR - Commissioning Dosage Polystyrene resin: set 1.25 mL fluid per 1 L of resin. Non-resinous exchangers: set 0.85 mL fluid per 1 L. Brine tank softeners Backwash the softener and add the required amount of hypochlorite solution to the well of the brine tank.

  • Page 94: Operation

    Installer Manual Fleck 5810 - XTR - Operation Operation 8.1. Display during operation Water treatment 12:01 am treatment tank refill backwash rapid rinse draw 8.2. Display during regeneration Regeneration 48 m 34 s treatment tank refill backwash rapid rinse draw During regeneration, the regeneration cycle wheel shows the regeneration step the valve is advancing to, or has reached (green), and the time remaining in that step (1).

  • Page 95: Manual Regeneration

    Installer Manual Fleck 5810 - XTR - Operation 8.4. Manual regeneration From the home screen, press the regeneration button to access the regeneration screen. Regeneration at regen. time Press now to begin a regeneration immediately, or press at regen. time to queue the regeneration for the programmed regeneration time (2:00 AM default for softeners metered immediate, 12:00 AM default for filters metered immediate, if day override has not been set).

  • Page 96: Remote Lockout

    Installer Manual Fleck 5810 - XTR - Operation The controller will not start a new regeneration cycle without power. If the valve misses a scheduled regeneration due to a power failure, it will queue a regeneration. Once power is restored, a regeneration is queued at the programmed regeneration time (2:00 AM default for softeners metered immediate, 12:00 AM default for filters metered immediate, if day override has not been set).

  • Page 97: Maintenance

    Cleaning and maintenance shall take place at regular intervals in order to guarantee the proper functioning of the complete system, and be documented in the Maintenance chapter in the User Guide document. Mandatory The maintenance must be done by a professional certified by Pentair, otherwise the warranty will void. 9.1. Recommendations 9.1.1.

  • Page 98: Replacing The Controller

    Installer Manual Fleck 5810 - XTR - Maintenance 9.2.2. Controller replacement Operation Press the cover clips (2) on each side and open the cover (1). Press the board clips (3) and release the controller (4). Disconnect the old controller. Connect the new controller, see 5.8. Electrical connections, page 47. Reverse above procedure steps to rebuild.
  • Page 99 Installer Manual Fleck 5810 - XTR - Maintenance Ref. MKT-IM-018 / C - 08.06.2018 99 / 124...

  • Page 100: Power Head Disassembly/Replacement

    Installer Manual Fleck 5810 - XTR - Maintenance 9.2.3. Power head disassembly/replacement Operation Remove the controller, see 9.2.2. Controller replacement, page 98. Using a 7 mm wrench or flat screwdriver, unscrew (3). Using a 8 mm wrench or flat screwdriver, unscrew (1) and remove the bloc (2). If present, slip off the meter cable from the gearing system (4).
  • Page 101 Installer Manual Fleck 5810 - XTR - Maintenance Ref. MKT-IM-018 / C - 08.06.2018 101 / 124...
  • Page 102 Installer Manual Fleck 5810 - XTR - Maintenance 9.2.4. Piston and/or brine valve replacement Operation Remove the gearing system, see “Power head disassembly/replacement”, page 100. Remove the top plate (1). Using a 38 mm wrench or a tongue-and-groove pliers, unscrew (2) and remove the piston (3).
  • Page 103 Installer Manual Fleck 5810 - XTR - Maintenance Ref. MKT-IM-018 / C - 08.06.2018 103 / 124...

  • Page 104: Replacing The Piston And/Or The Brine Valve

    Installer Manual Fleck 5810 - XTR - Maintenance 9.2.5. Seals and spacers cartridge replacement Operation Remove the piston, see “Replacing the piston and/or the brine valve”, page 102. Remove the seals and spacers cartridge (1). Change the seals and spacers cartridge (1). Lubricate the seals and spacers cartridge (1) with approved silicone grease.

  • Page 105: Replacing The Controller Motor

    Installer Manual Fleck 5810 - XTR - Maintenance 9.2.6. Controller motor replacement Operation Remove the controller, see 9.2.2. Controller replacement, page 98. Disconnect the optical sensor (3). Open the motor clips (1) and pull out the old motor (2). Change the motor (2). Reverse above procedure steps to rebuild.

  • Page 106: Cleaning The Injector

    Installer Manual Fleck 5810 - XTR - Maintenance 9.2.7. Injector cleaning Operation Remove the injector block clip (1) using a flat screwdriver on the dedicated slot (2). Remove the injector cap (6) using a flat screwdriver on the dedicated slot (7). Using the injector block clip (1), remove the injector (8).

  • Page 107: Replacing The Optical Sensor

    Installer Manual Fleck 5810 - XTR - Maintenance 9.2.8. Optical sensor replacement Operation Remove the controller, see 9.2.2. Controller replacement, page 98. Release the optical sensor support (1) by pushing it back and up as shown. Release the optical sensor (3) from its support (1) by pressing the clips (2). Disconnect the wire from the motor to the optical sensor (4).

  • Page 108: Cleaning The Blfc

    Installer Manual Fleck 5810 - XTR - Maintenance 9.2.9. BLFC cleaning Operation Remove the BLFC clip (6). Remove the BLFC holder (1). Using pliers, remove the grid (4) from BLFC holder (1). Remove the BLFC (5) from the grid (4). Clean or change the BLFC (5) and the seals &...

  • Page 109: Replacing The Meter

    Installer Manual Fleck 5810 - XTR - Maintenance 9.2.10. Meter replacement Operation Remove the meter clip (1) using a flat screwdriver on the dedicated slot (2). Remove the meter (3) using pliers. Change the meter (3). Lubricate all seals with approved silicone lubricant only. Reverse above procedure steps to rebuild.

  • Page 110: Encoding Wheel Cleaning

    Installer Manual Fleck 5810 - XTR - Maintenance 9.2.11. Encoding wheel cleaning Operation Remove the controller, see 9.2.2. Controller replacement, page 98. With a small brush, clean the encoding wheel (1). Reverse above procedure steps to rebuild. 110 / 124 Ref.

  • Page 111: Valve On Tank Assembly

    Installer Manual Fleck 5810 - XTR - Maintenance 9.2.12. Valve on tank assembly Operation Lubricate the seals with approved silicone grease. Spin the valve (1) onto the tank (2), ensuring the threads are not cross-threaded. Rotate the valve (1) clockwise and freely, without using force until it comes to a stop. Note...

  • Page 112: Troubleshooting

    Installer Manual Fleck 5810 - XTR - Troubleshooting Troubleshooting Problem Cause Solution Cord plugged into intermittent or Connect to constant power source. switched off power source. Water softener Disconnected/faulty meter cable. Reconnect/replace cable. fails to regenerate Defective power cord. Replace cord. automatically.
  • Page 113 Installer Manual Fleck 5810 - XTR - Troubleshooting Problem Cause Solution High salt setting. Adjust refill time. High salt usage. See problem "Excessive water in brine Excessive water in brine tank. tank". Clean or replace pipeline. Pretreat to Scaling/Fouling of inlet pipe. prevent.

  • Page 114: Error Detection

    Installer Manual Fleck 5810 - XTR - Troubleshooting 10.1. Error detection If an error in valve or controller function occurs, an alarm will sound and the home screen will display the error alert button and the alarm button Water treatment 12:01 am treatment tank refill...
  • Page 115 Installer Manual Fleck 5810 - XTR - Troubleshooting Error screen Cause Reset and recovery display The flow meter has Error will clear when flow to meter drops below 0.5 Flow meter error reported continuous GPM or 1 LPM. If continuous flow is expected, turn Continuous Flow flow for more than continuous flow detect off in Master Settings.

  • Page 116: Spare Parts

    Installer Manual Fleck 5810 - XTR - Spare parts Spare parts 11.1. Valves list Assembly Min. order Item Part number Description quantity quantity 5810/1650 XTR DF - inj 1/no DLFC/BLFC 0.5 gpm - V5810XC-001 1,05" riser tube 5810/1650 XTR DF - inj 4/no DLFC/BLFC 0.5 gpm - V5810XC-002 32mm riser tube 5810/1650 XTR DF - with turbine - inj 1/no DLFC/...

  • Page 117: Power Head Parts List

    Installer Manual Fleck 5810 - XTR - Spare parts 11.2. Power head parts list Assembly Min. order Item Part number Description quantity quantity BR61957 Panel gear assembly, downflow/upflow 61931-03 Controller XTR assembly with logo BR61832-00 Cover assembly, black/blue BR61832-01 Cover assembly, black/black BR61835 Motor assembly BR44162...

  • Page 118: Valve Parts List

    Installer Manual Fleck 5810 - XTR - Spare parts 11.3. Valve parts list 118 / 124 Ref. MKT-IM-018 / C - 08.06.2018...
  • Page 119 Installer Manual Fleck 5810 - XTR - Spare parts Assembly Min. order Item Part number Description quantity quantity 61956-01 Piston assembly, downflow 5810 61956-02 Piston assembly, upflow 5810 61956-03 Piston assembly, filter 5810 61961 Kit mounting 5810/5812 BR19791-01 Meter cable assembly 26575 Brine valve, 1600 assembly 40947-01...
  • Page 120 Installer Manual Fleck 5810 - XTR - Spare parts Assembly Min. order Item Part number Description quantity quantity 40538SP Retainer tank seal, 32 mm 61419SP Kit 1.05" distributor adapter 61919 Meter assembly, 1¼", 5810 & 5812 24509-01 Mixing assembly residential 12085SP Flow washer 1.2 gpm 12086SP...

  • Page 121: Safety Brine Valve 2310

    Installer Manual Fleck 5810 - XTR - Spare parts 11.4. Safety brine valve 2310 Assembly Min. order Item Part number Description quantity quantity 60067-03 Safety brine valve/float assembly 2310 60014SP Safety brine assembly, 2310 10150SP Grommet pass rod 2300/2310/2350 60068-30SP New Float assy 2310 18168 Air Check 500 (0,915 m)

  • Page 122: Bypass Valve Assembly And Connectors List

    Installer Manual Fleck 5810 - XTR - Spare parts 11.5. Bypass valve assembly and connectors list Assembly Min. order Item Part number Description quantity quantity 62008 Bypass assembly, 1¼", 5810 &5812 61991-02 Connector assembly 1" BSP 61991-04 Connector assembly 1¼" BSP 61991-09 Connector assembly 1½"...

  • Page 123: Disposal

    This will help to reduce the impact on the environment, health, safety and help to promote recycling. Pentair does not collect used product for recycling. Contact your local recycling center for more information.
  • Page 124 www.pentairaquaeurope.com...

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