molex 200218-2600 Application Tooling Specification Sheet

Hand crimp tool

Advertisement

Quick Links

Hand Crimp Tool for CTX-J 100 Receptacle Terminal
Order Number
200218-2600

FEATURES

A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right- and left-handed applications
Dies and locator from this tool can be used in the Battery Powered Tool Order No. 63816-0270
(110 V) or 63816-0280 (220 V), with the use of the 63816-0800 Crimp Head
Many different tool kits can be used with a single Battery Powered Crimp Tool
This tool is IPC/WHMA A-620 Class 2 compliant
This tool is RoHS compliant; however, RoHS compliance is not required

SCOPE

Products: CTX-J 100 Receptacle Terminal, 0.50mm
Terminal
Terminal Order No.
Series No.
Reel (1)
560205-0102
560205
560205-0101
1. Customer to cut off terminal from reel: 0.25mm (.010") maximum cutoff tab.
2. Insulation crimp to meet IPC/WHMA-A-620 Class 2 compliance.

DEFINITION OF TERMS

CONDUCTOR
BRUSH
Doc No: ATS-2002182600
Revision: E
Application Tooling Specification
Wire Type
AVSSH, AESSX
AVSS
AVSSH, AESSX
AVSS
AVSSH, AESSX
AVSS
CIVUS
STRIP LENGTH
BELL MOUTH
CUT OFF
TAB
CONDUCTOR
CRIMP HEIGHT
Release Date: 03-28-17
Revision Date: 07-16-20
2
, 0.75mm
Wire
Insulation Diameter (2)
Wire Size
mm
0.50mm²
1.60-1.70
0.75mm²
1.80-1.90
0.85mm²
1.25mm²
2.10-2.20
1.25mm²
1.80-2.00
BEND UP
TWIST
ROLL
BEND
DOWN
UNCONTROLLED COPY
2
and 1.25mm
2
wires.
Strip Length
In.
mm
.063-.067
.071-.075
3.80-4.20
.083-.087
.071-.079
WIRE
SEAM
INSULATION
TYPE 4D
In.
.150-.165
CRIMP
Page 1 of 8

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 200218-2600 and is the answer not in the manual?

Questions and answers

Summary of Contents for molex 200218-2600

  • Page 1 Hand Crimp Tool for CTX-J 100 Receptacle Terminal Order Number 200218-2600 Application Tooling Specification TYPE 4D FEATURES  A full cycle ratcheting hand tool ensures complete crimps  Ergonomic soft grip handles for comfortable crimping  A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position ...
  • Page 2 Hand Crimp Tool for CTX-J 100 Receptacle Terminal CRIMP SPECIFICATION After crimping, the conductor profiles should measure the following: Terminal Bell Mouth Conductor Brush Bend Up Bend Down Twist Roll Series No. Degree Degree 560205 0.35-0.65 .014-.026 0.10-0.80 .004-.031 Conductor Crimp Insulation Crimp Terminal Pull Force...
  • Page 3 OPERATION CAUTION: Crimp only the Molex terminals listed in the scope for this tool. Do not crimp hardened objects as damage can occur to the tool frame or crimp dies.
  • Page 4 Hand Crimp Tool for CTX-J 100 Receptacle Terminal 6. Insert the properly stripped wire through the terminal WIRE AGAINST THE WIRE STOP and against the wire stop. See Figure 5. WIRE STOP IS PART TERMINAL OF THE LOCATOR 7. Crimp the terminal by squeezing the tool handles PRE-STRIPPED until the ratchet mechanism...
  • Page 5 Hand Crimp Tool for CTX-J 100 Receptacle Terminal 7. Rotate the locator down, and press the lower tabs into the two bottom slots of the hand tool. To secure the locator into place, the lower tabs must snap into place on the hand tool frame.
  • Page 6 All vital components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools.
  • Page 7 Molex does not certify or re-certify hand tools but rather supplies the following guidelines for customers to re-certify hand tools: This tool is qualified to pull force only. See the Molex website for the Quality Crimp  Handbook for more information on pull testing.
  • Page 8 Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc No: ATS-2002182600...

Table of Contents