molex 200218-4500 Application Tooling Specification Sheet

molex 200218-4500 Application Tooling Specification Sheet

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Hand Crimp Tool for Micro-Lock Plus 2.0mm Pitch Wire-to-Board Receptacle Crimp Terminals
Order Number
200218-4500

FEATURES

A full cycle ratcheting hand tool ensures complete crimps
Ergonomically designed soft handles
Precisely designed crimping profiles with simple contact positioning
Easy handling due to outstanding force ratio
IPC/WHMA-A-620 Class 2 compliant as indicated below
Modular crimp head is removable and can be used in the Electric Crimp Machine (Order No.
63816-1500), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600)
Can also be used in the Battery Powered Tool Order No. 63816-0270 (110 V) or 63816-0280
(220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600)

SCOPE

Products: Micro-Lock Plus 2.0mm Pitch Wire-to-Board Receptacle Crimp Terminal. 0.22mm²
CIVUS, 0.30mm² CAVUS, and 0.30mm² AVSS wire.
Terminal Order No.
Terminal
Series No.
Reel (1)
505572
505572-1000
(1) Customer to cut off terminal from reel: 0.10mm (.004") maximum cut-off tab.
To achieve optimum IPC/WHMA-A-620 insulation crimps, use this insulation OD range.

DEFINITION OF TERMS

BELL MOUTH
CUT-OFF
TAB
Doc. No: 20021845HM
Revision: A
Application Tooling Specification
Wire Size
Loose Piece AWG mm
0.22
505572-1100
0.30
♦♦
Overall insulation OD specification for terminal.
STRIP LENGTH
BRUSH
CONDUCTOR
CRIMP HEIGHT
Release Date: 01-16-19
Revision Date: 01-16-19
Insulation Diameter
IPC/WHMA-A-620
2
mm
In.
1.00-1.20
.039-.047
1.15-1.50
.045-.059
SEAM
INSULATION CRIMP
WIRE
UNCONTROLLED COPY
♦♦
Terminal
mm
In.
0.90-1.50 .035-.059 1.90-2.10 .075-.083
BEND UP
TWIST
BEND
DOWN
Type 4A
Strip Length
mm
In.
ROLL
Page 1 of 7

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Summary of Contents for molex 200218-4500

  • Page 1 Hand Crimp Tool for Micro-Lock Plus 2.0mm Pitch Wire-to-Board Receptacle Crimp Terminals Order Number 200218-4500 Application Tooling Specification Type 4A FEATURES A full cycle ratcheting hand tool ensures complete crimps  Ergonomically designed soft handles  Precisely designed crimping profiles with simple contact positioning ...
  • Page 2 4. Molex does not repair hand tools. See warranty on page 5. The replacement parts listed are the only parts available for repair. If the handles or crimp tooling become damaged or worn, a new tool must be purchased.
  • Page 3 Hand Crimp Tool for Micro-Lock Plus 2.0mm Pitch Wire-to-Board Receptacle Crimp Terminals OPERATION Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. SWING HAND TOOL LOCATOR...
  • Page 4 Hand Crimp Tool for Micro-Lock Plus 2.0mm Pitch Wire-to-Board Receptacle Crimp Terminals Note: The tamper-proof ratchet action will not release the tool until it has been fully closed. Note: To maintain good brush control and a consistent bell mouth, the crimping instructions must be followed.
  • Page 5 All vital components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools.
  • Page 6 Hand Crimp Tool for Micro-Lock Plus 2.0mm Pitch Wire-to-Board Receptacle Crimp Terminals APPLICATIONS FOR THE MODULAR CRIMP HEAD WARNING: NEVER operate, service, install or adjust this modular crimp head without proper instruction and without first reading and understanding the instructions in the proper manual or specification sheet.
  • Page 7 Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc. No: 20021845HM...

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