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Hand Crimp Tool for 1.25mm (.049") Pitch Wire-to-Board Crimp Terminals
Modular Crimp Head
Order No. 2002180370
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomically designed soft handles
Precisely designed crimping profiles with simple contact positioning
Easy handling due to outstanding force ratio
Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).
Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V),
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).
SCOPE
Products: 1.25mm (.049") Pitch Wire-to-Board Crimp Terminal, 26-30 AWG, UL1061 wire.
Terminal Series No.
505431
(1) Customer to cut off terminal from reel: 0.10mm (.004") maximum Cut-off Tab.
To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
Overall insulation OD specification for terminal.
DEFINITION OF TERMS
BELL MOUTH
CUT-OFF
TAB
Doc No: ATS-20021803HM
Revision: A
Application Tooling
Specification Sheet
Wire Size
Terminal Order No.
Reel Form only (1)
AWG mm²
505431-1000
26-30
STRIP LENGTH
BRUSH
CONDUCTOR
CRIMP HEIGHT
Release Date: 01-27-17
Revision Date: 01-27-17
Insulation Diameter
IPC/WHMA-A620
mm
In.
NA
0.81-1.02 .032-.040 0.78-1.02 .031-.040 1.40-1.60 .055-.063
SEAM
INSULATION CRIMP
WIRE
UNCONTROLLED COPY
Hand Crimp Tool
Order No. 2002180300
Strip Length
Terminal
mm
In.
mm
BEND UP
TWISTING
ROLLING
BEND
DOWN
TYPE 4A
In.
Page 1 of 6
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Summary of Contents for molex 2002180370
- Page 1 Hand Crimp Tool for 1.25mm (.049") Pitch Wire-to-Board Crimp Terminals Application Tooling TYPE 4A Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 2002180370 Order No. 2002180300 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles ...
- Page 2 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
- Page 3 Hand Crimp Tool for 1.25mm (.049") Pitch Wire-to-Board Crimp Terminals OPERATION SWING HAND TOOL Open the tool by squeezing the handles together, at the end of LOCATOR OPEN the closing stroke, the ratchet mechanism will release the OPEN handles, and the hand tool will spring open. WIRE 1.
- Page 4 Hand Crimp Tool for 1.25mm (.049") Pitch Wire-to-Board Crimp Terminals INCORRECT CORRECT INCORRECT M4 BHCS PIVOT Figure 5 LOCATOR Figure 4 Installation 1. Place the proper locator, (See Chart on page 2), on the hand tool. Install the M4 BHCS. See Figure 4. 2.
- Page 5 3. Wear eye protection at all times. 4. Use only the Molex terminals specified for crimping with this tool. CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling. Applications for the Modular Crimp Head WARNING: NEVER operate, service, install, or adjust this Modular Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet.
- Page 6 Crimping Spring HANDLE SPRING M4 X 8mm LONG BHCS RATCHET RELEASE LEVER LOCATOR Figure 9 CRIMPING SPRING (2) Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-20021803HM Release Date: 01-27-17 Page 6 of 6 Revision: A Revision Date: 01-27-17...
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