MACHINERY AND TOOLS Submersible Tools & Equipment MACHINERY AND TOOLS Submersible Tools & Equipment The minimum basic manual tools and the equipment needed to assemble submersible pumps are: Vernier Caliper type Height Gage, 0-150 mm for verifying the height of the arrow 2.
MACHINERY AND TOOLS Assembly Components Final Adjustment Bench Dimensions Provides stability for elevated placement of the pump in horizontal position. Assembly Components Based on the pump model being assembled, a specific quantity of the following components is required: A. Motor Bracket with First Stage B.
ASSEMBLY INSTRUCTIONS Bracket and Shaft Installation ASSEMBLY INSTRUCTIONS Bracket and Shaft Installation Insert shaft into the coupling with the key in the key-way. 2. Ensure shaft is seated completely into the coupling. 3. Install the motor bracket to the build fixture by aligning bracket holes with four hubs on fixture.
ASSEMBLY INSTRUCTIONS Impeller & Diffuser Installations Impeller & Diffuser Installations Insert the lower impeller (with large collet nut) onto the shaft. • Use two flathead screwdrivers to pry the threaded collet nut and screwdriver shaft over the impeller to force the impeller lower into the pump shaft.
ASSEMBLY INSTRUCTIONS Strap Installations 5. Repeat the steps to install next diffusers until you reach the dis- charge assembly. • Insert impellers (A). • Adjust as indicated using a torque wrench and the torque chart indicated for each pump (B). •...
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ASSEMBLY INSTRUCTIONS Strap Installations 5. Use a rubber hammer to tap the strap down to ensure it is com- pletely seated. 6. Repeat steps 1 - 5 for each strap. Slide washer onto the stud and thread nut for each strap. 8.
ASSEMBLY INSTRUCTIONS Cable Guard Assembly Cable Guard Assembly Risk of damage to pump or other equipment. • On pumps with higher stage counts, support the center of the pump when laying it horizontal to pre- vent the pump from bowing. Preparation and Inspections Remove the pump from the build fixture by removing the fix- ture bolt from underneath the fixture and lifting off the shaft...
ASSEMBLY INSTRUCTIONS Cable Guard Assembly 5. Apply Loctite® 302-43 to the set screw from the motor coupling kit. Reinstall the screw on the shaft coupling, using a 5 mm Allen wrench to tighten. NOTE: If coupling O-Ring is not installed, place the O-Ring into the coupling O-Ring groove, making sure it is placed properly.
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ASSEMBLY INSTRUCTIONS Cable Guard Assembly 4. Use the small flat-head screwdriver to gently raise the strap on the opposite side of the cable guard. 5. Gently tap the other tab under the strap. • Remove the screwdriver after the cable guard tab has started under the strap.
ASSEMBLY INSTRUCTIONS Cable Guard Assembly 11. Use the small flat-head screwdriver to gently guide the tab under the strap on the opposite side of the cable guard. 12. Once the tab is started under the strap, remove the screwdriver. 13. The cable guard should be centered between the two straps. 8”...
ASSEMBLY INSTRUCTIONS Nameplate Installation Nameplate Installation Fill out nameplate data. 2. For 6” pumps, install the nameplate by inserting drive rivets (supplied) into the two pre-drilled holes located on the motor bracket. 3. For 8” and 10” pumps, attach nameplate to the suction screen with two #6 machine screws and lock nuts (supplied).