Related Manuals for IDEC HR6S
Summary of Contents for IDEC HR6S
- Page 1 Safety Relay Modules HR6S Safety Relay Modules Improve productivity with predictive maintenance of safety systems...
- Page 2 The HR6S safety relay module has advanced diagnostic functions, and can output the results. The diagnostic function, which is backed by international standards, monitors the safety relay module and the devices that are connected to it, and contributes to predictive maintenance...
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Page 3: Predictive Maintenance
(For details, see page 30.) Interlock switch Safety relay module Contactor Tablet Signalight tower (decode) Power supply Safety relay module Emergency stop Operator interface switches Contactor HR6S SAFETY RELAY MODULE... - Page 4 Connect to Various Input Devices Dials are used to select input devices and start functions to enable safety measures for a wide variety of machines and allows standardization of the relay module. Setting a start function Select from 8 types of start functions without changing the wiring. Automatic and manual operation can be selected as well as "startup test", which requires monitoring, cross-circuit detection, and pre-start inspection.
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Page 5: Output Expansion
Outputs can be expanded (excluding HR6S-AB). No wiring is required, because expansions are connected via the connector on the side of the unit. O U T P U T E X P A N S I O N (Example for HR6S-AK) -
Page 6: Delay Function
LED Display for Viewing Status at a Glance The LED indicators display approximately 20 different states by steady or flash light, or by combining. (For details, see page 28.) When an error occurs, its location is indicated, allowing maintenance to be performed immediately. ERROR is steady, and either S12 ERROR flashes, and S12 and All LEDs light on. - Page 7 Number of LEDs • First, determine the PLr and category of the safety system. *3: When connecting to HR6S-AT, use the selector to select instantaneous or delay. *4: Non-safety-related instantaneous output available. *1: NC contacts are compatible with category 1 and PLc.
- Page 8 Safety Relay Module PLc achieved with Category 1 configuration • With a variety of common input devices, the HR6S-AB can monitor two- hand control devices (IIIA) that are required to comply with ISO 13851. • Suitable for use as a self-holding circuit for selecting a wide variety of start functions for low-risk machines.
- Page 9 OSSD *2: Connection examples for coded magnetic switches such as HS7A (IDEC) are also included on the instruction sheet, but certifications are not available. Note: Status of contacts in the diagram: The status of the control switch is when it is not operated. The status of the door interlock is when the door is closed.
- Page 10 HR6S-AF Safety Relay Module Standard module for building safety systems • Protects both the operator and the machine by immediately stopping dangerous movements when instructed to stop by the operator or when a failure in the safety circuit is detected.
- Page 11 OSSD *1: Connection examples for coded magnetic switches such as HS7A (IDEC) are also included on the instruction sheet, but certifications are not available. Note: Status of contacts in the diagram: The status of the control switch is when it is not operated. The status of the door interlock is when the door is closed.
- Page 12 HR6S-AK Safety Relay Module Connects to pressure-sensitive switches such as mat switches • Protects both the operator and the machine by immediately stopping dangerous movements when instructed to stop by the operator or or when a failure in the safety circuit is detected.
- Page 13 Signal interlock monitoring: Yes Pressure-sensitive switch 2 OSSD 24 V ESPE OSSD OSSD DC+ CH+ DC+ CH+ *2: Connection examples for coded magnetic switches such as HS7A (IDEC) are also included on the instruction sheet, but certifications are not available.
- Page 14 HR6S-AT Safety Relay Module Equipped with time delay output for Stop Category 0 and Stop Category 1 • Protects both the operator and the machine by immediately stopping dangerous movements (stop category 0) when instructed to stop by the operator or or when a failure in the safety circuit is detected. Also, the...
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Page 15: Wiring Example
HR6S Safety Relay Module HR6S-AT Data Functional Safety Safety-related outputs are de-energized Defined safe state Normally Open: open Normally Closed: closed Maximum Performance Level (PL), Category (as per Normally Open: PLe, Category 4 ISO 13849-1:2015) Normally Closed: PLc, Category 1... - Page 16 DC+ CH+ DC+ CH+ *2: Connection examples for coded magnetic switches such as HS7A (IDEC) are also included on the instruction sheet, but certifications are not available. Also, for 2NO, use dial 1 or 2. Note: Status of contacts in the diagram: The status of the control switch is when it is not operated. The status of the door interlock is when the door is closed.
- Page 17 HR6S-AB HR6S-S Safety Relay Module Safety Module Monitoring of two hand control devices (IIIA or IIIC) • Monitors two-hand control devices (IIIA or IIIC) that are required to comply with International Standard ISO 13851. • IIIC can monitor two-hand pushbuttons for synchronization within 0.5 seconds.
- Page 18 Coded magnetic switch Proximity switch (1 NO, 1 NC) (1 NO, 1 NC) (*1) (1 NO, 1 NC) *1: Connection examples for coded magnetic switches such as HS7A (IDEC) are also included on the instruction sheet, but certifications are not available.
- Page 19 HR6S Safety Relay Module Dial 7 Dial 8 Dial 9 Dial 10 Synchronous monitoring: No Synchronous monitoring: 0.5 s Synchronous monitoring: No Synchronous monitoring: 0.5 s Dynamization: No Dynamization: No Dynamization: No Dynamization: No Signal interlock monitoring: Yes Signal interlock monitoring: Yes...
- Page 20 HR6S-AB HR6S-DN Safety Module Safety Relay Module Up to 6 safety-related inputs can be connected • Protects both the operator and the machine by immediately stopping dangerous movements when instructed to stop by the operator or or when a failure in the safety circuit is detected.
- Page 21 (1 NC, 1 NO) (*1) *1: Connection examples for coded magnetic switches such as HS7A (IDEC) are also included on the instruction sheet, but certifications are not available. Note: Status of contacts in the diagram: The status of the control switch is when it is not operated. The status of the door interlock is when the door is closed.
- Page 22 HR6S Safety Relay Module HR6S-DN Dial 5 Dial 6 Synchronous monitoring: No Synchronization: 0.5 s Dynamization: No Dynamization: No Signal interlock monitoring: Yes Signal interlock monitoring: Yes 2 PNP × 6 Dial 7 Dial 8 Synchronous monitoring: No Synchronization: 0.5 s...
- Page 23 Safety Module Module for extending safety-related outputs • 4 NO + 2 NC outputs can be added with the HR6S-EP. • When connected to the HR6S-AT, you can use the HR6S-AT selector to select either instantaneous output or the delayed output.
- Page 24 HR6S Safety Relay Module HR6S-EP Wiring Example (When connecting to HR6S-AF) L1( + ) N( - ) S11 S12 AC/DC DC+ CH+ AC/DC Input Start Power Power Input supply supply DC+ CH+ HR6S-AF1* HR6S-EP1* 入力 （ ） Designation Explanation Emergency stop switch...
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Page 25: Safety Module
HR6S-BAC Safety Module 22.5mm-wide module with 4NO1NC output • Protects both the operator and the machine by immediately stopping dangerous movements when instructed to stop by the operator or when a failure in the safety circuit is detected. • Reduced wiring for safety input part. - Page 26 HR6S Safety Relay Module HR6S-BAC Wiring Example Designation Explanation Emergency stop switch Start switch K3 to K6 Contactor Motor 51/61 Programmable controller F1 to F4 Fuse AC/DC Start / Re start Power Input Device Connection Example Synchronous monitoring: No Dynamization: No...
- Page 27 9 to 200 Hz 500 ms Shock, shock response spectrum type L, Test pulse interval 40 m/s 1000 ms (HR6S-DN) peak acceleration Maximum delay of test pulse 40 ms Test pulse phase shift (except HR6S-BAC) At least 70 ms...
- Page 28 HR6S Safety Relay Module Accessories Name / Appearance Part No. Package Quantity Remarks Red plastic parts mounts on the four grooves on the terminal block, and yellow Coding bits resin parts mounts in the grooves in the same position on the main unit.
- Page 29 HR6S Safety Relay Module Dimensions (Dimensions in mm.) HR6S-AF, HR6S-AK, HR6S-S HR6S-AT 22.5 Weight: 200 g Weight: 350 g HR6S-AB HR6S-DN 22.5 Weight: 200 g Weight: 350 g HR6S-EP HR6S-BAC 22.5 Weight: 200 g Weight: 200 g • The maximum dimensions when the front transparent cover is opened are...
- Page 30 HR6S Safety Relay Module LED Display (Example for HR6S-AT) State Explanation State Explanation Power supply on ERROR POWER No power supply Snn (*2) Cross circuit detected at safety-related input Safety-related input activated Snn (*2) ...
- Page 31 The cycle time (scan time) of the task that executes the program must be 50 ms or less for the bit sequence to be detected correctly. A ladder program for decoding by PLC is provided. (Contact IDEC regarding PLC ladder programs for IDEC FC6A PLC or other manufacturer's PLCs.)
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Page 32: Diagnostics Codes
HR6S Safety Relay Module Diagnostics Codes Bit sequence Description Correctives Type (*1) Verify correct wiring. 0010101101 Supply voltage out of tolerance. Use a suitable power supply. Verify correct wiring. 0010000011 General error detected. Perform a power cycle. If the error persists, replace the device. -
Page 33: Safety Systems
Installation/Removal DIN Rails (BAA1000 (Sold separately: See page 28.) HR6S can be mounted on the below DIN rails that comply with IEC 60715. Opening the Transparent Cover 35 x 15 mm, 35 x 7.5 mm Press in the hook (indicated by the arrow) with •... -
Page 34: Wiring Procedure
However, with the HR5S safety relay module, designing a category 2 system is easy and enables cost reduction and saves maintenance time. See IDEC website for more details. Performance of Category 2 system System that eliminates short-circuit fault detection when wiring... - Page 35 Modification or repair was performed by a party other than IDEC (2) The usage examples and application examples listed in Catalogs are for iv. The failure was caused by a software program of a party other than IDEC reference purposes only. Therefore, when introducing a product, confirm the v.
- Page 36 IDEC Controls India Private Ltd. Taiwan IDEC Taiwan Corporation Speci cations and other descriptions in this brochure are subject to change without notice. Information in this brochure is current as of February, 2023. 2023 IDEC Corporation, All Rights Reserved. EP1796-0...