SteelMax D1 Pro-X Operator's Manual

SteelMax D1 Pro-X Operator's Manual

Drilling machine with electromagnetic base

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The tools of innovation.
OPERATOR'S MANUAL
DRILLING MACHINE
WITH ELECTROMAGNETIC BASE
D
1
P
r
o
-
X
D
1
P
r
o
-
X
801 W. Mineral Ave. Suite 103, Littleton, CO. 80126
1– 303 - 690 - 9146, FAX 303 – 690 – 9172
sales
www.steelmax.com
@steelmax.com

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  • Page 1 The tools of innovation. OPERATOR’S MANUAL DRILLING MACHINE WITH ELECTROMAGNETIC BASE 801 W. Mineral Ave. Suite 103, Littleton, CO. 80126 1– 303 - 690 - 9146, FAX 303 – 690 – 9172 sales www.steelmax.com @steelmax.com...
  • Page 2: Table Of Contents

    Contents 1. GENERAL INFORMATION ....................3 1.1. Application ........................3 1.2. Technical data ....................... 3 1.3. Equipment included ...................... 4 1.4. Dimensions ........................5 1.5. Design ........................... 6 2. SAFETY PRECAUTIONS ....................7 3. STARTUP AND OPERATION ..................... 9 3.1. Installing the handles ....................9 3.2.
  • Page 3: General Information

    1. GENERAL INFORMATION 1.1. Application The D1 Pro-X is a drilling machine designed to drill holes with diameters of up to 1.57″ (40 mm) by using annular cutters. The machine can also drill holes with diameters of up to 0.63″ (16 mm) by using twist drill bits. It also allows machining holes with diameters of up to 1.57″...
  • Page 4: Equipment Included

    6 2.5 mm hex wrench 1 unit 7 5 mm hex wrench 1 unit 8 5 mm hex wrench with a handle 1 unit 9 8 mm combination wrench 1 unit – Operator’s manual 1 unit D1 Pro-X Operator’s Manual...
  • Page 5: Dimensions

    D1 Pro-X 1.4. Dimensions 12.7″ (323 mm) 9.9” (253 mm) D1 Pro-X Operator’s Manual...
  • Page 6: Design

    D1 Pro-X 1.5. Design Bottle valve lever Carrying handle Motor START Feed shaft Motor STOP Chip guard Electromagnetic base Spindle with arbor (MAGNET) switch Hole for a safety strap Electromagnetic base D1 Pro-X Operator’s Manual...
  • Page 7: Safety Precautions

    18. Use annular cutters without the pilot pin only when you drill incomplete through holes. 19. Do not drill/machine holes whose diameter or depth differ from those specified in the technical data. 20. Do not use in explosive environments or near flammable materials. D1 Pro-X Operator’s Manual...
  • Page 8 35. If you are not going to use the machine for an extended period, put anti-corrosion material on the steel parts. D1 Pro-X Operator’s Manual...
  • Page 9: Startup And Operation

    Attach the handles to the feed shaft. You can install the shaft so that the handles are on the opposite side of the machine. To do this, continue in the sequence that follows. Make sure that the shaft is engaged with the rack (4). D1 Pro-X Operator’s Manual...
  • Page 10: Installing The Tools

    (4) so that the flat surfaces (5) align with the screws (6). Use the 5 mm hex wrench to tighten the screws. To remove the tool, loosen the screws (5) with the 5 mm hex wrench. D1 Pro-X Operator’s Manual...
  • Page 11: Installing And Removing The Drilling Chuck (Option)

    (5) align with the screws (6). Use the 5 mm hex wrench to tighten the screws. Put the twist drill bit into the chuck (7). To remove the chuck, loosen the screws (6) with the 5 mm hex wrench. D1 Pro-X Operator’s Manual...
  • Page 12: Installing And Removing The Cooling System

    D1 Pro-X 3.4. Installing and removing the cooling system Put the bottle on the screws (1). Attach the hose to the fitting (2). To remove the bottle, continue in reverse sequence. D1 Pro-X Operator’s Manual...
  • Page 13: Monitoring System Of The Clamping Force

    Make sure that the strap is tight and not twisted. If the machine comes loose from the workpiece and hangs on the strap, replace the strap. Do not put the strap into the buckle from the front. D1 Pro-X Operator’s Manual...
  • Page 14 The coolant should fill the system and start flowing from the cutter. The cooling system works by gravity. Thus, in the horizontal position, turn the bottle. In the inverted position, use coolants under pressure or in the form of spray or paste. D1 Pro-X Operator’s Manual...
  • Page 15: Drilling

    Tighten the bottle cap, close the valve, and then press the pilot pin to remove the coolant that remains in the cooling system. Before you put the machine into the box, remove the bottle, and use gloves to remove the tool from the holder. D1 Pro-X Operator’s Manual...
  • Page 16: Adjusting The Gibs

    (2). Then, lightly tighten the screws (3) so that they touch the gib. Move the motor up and down and adjust the screws (3) so that the travel is smooth. Next, tighten the screws (4) and then tighten the nuts (5). D1 Pro-X Operator’s Manual...
  • Page 17: Replacing The Brushes

    (1). Lift the spring (2) and remove the brush. If the brush is shorter than 0.2″ (5 mm), replace the two brushes with new ones. Install in reverse sequence. Then, let the motor operate with no load for 20 minutes. D1 Pro-X Operator’s Manual...
  • Page 18: Accessories

    D1 Pro-X 4. ACCESSORIES 4.1. Pressure cooling system Capacity of 2 liters. Part number: UKL-0440-16-00-00-0 4.2. Drilling chuck 1/2″ 20 UNF x 1.5–13 mm Part number: UCW-000059 4.3. Adapter 3/4″ x 1/2″ 20 UNF Part number: TRZ-000027 D1 Pro-X Operator’s Manual...
  • Page 19: Pipe Attachment Dmp 251

    D1 Pro-X 4.4. Pipe attachment DMP 251 For pipes with diameters of 3–10″ (80-250 mm). Part number: PDS-0110-03-00-01-0 4.5. Pipe attachment DMP 501 For pipes with diameters of 6–20″ (150–500 mm). Part number: PDS-0111-03-00-01-0 D1 Pro-X Operator’s Manual...
  • Page 20: Vacuum Pad

    D1 Pro-X 4.6. Vacuum pad Allows you to clamp the machine to flat non-ferromagnetic surfaces. Part number (vacuum pad, supply hose): PDS-0587-00-00-00-0 Part number (vacuum pump with safety reservoir): AGR-0541-01-20-00-0 D1 Pro-X Operator’s Manual...
  • Page 21: Ejector

    D1 Pro-X 4.7. Ejector Allows the vacuum pad to be clamped to the surface by using compressed air source. Part number: ZSP-0587-11-00-00-0 D1 Pro-X Operator’s Manual...
  • Page 22 CABLE GLAND WITH STRAIN RELIEF PG11 WLK-0140-04-01-00-1 PINION SHAFT BODY COVER SCN-0723-04-00-00-0 HEX SOCKET ROUND HEAD SCREW WITH FLANGE WKR-000415 3,5x13 PDK-000161 EXTERNAL TOOTH LOCK WASHER INTERFERENCE ELIMINATOR FLT-0257-04-12-00-0 STR-0257-04-03-00-5 MODULE - 230V STR-0257-04-03-00-2 MODULE - 115V MSK-0723-03-01-00-0 PANEL PLATE D1 Pro-X Operator’s Manual...
  • Page 23 LST-0331-01-05-00-0 ADJUSTABLE GIB LST-0331-01-04-00-0 EXTERNAL RETAINING RING 28z PRS-000019 HEX SOCKET ROUND HEAD SCREW WITH FLANGE WKR-000395 NYLON WASHER 8,1X14X3 PDK-000151 GUARD OSL-0684-06-00-00-0 SPRING 8,1X14X3 SPR-000030 TLJ-0399-06-00-00-0 BOTTOM SLEEVE HEX SOCKET HEAD CAP SCREW M6X25 SRB-000115 D1 Pro-X Operator’s Manual...
  • Page 24 SPINDLE WELDON ASSY WRZ-0723-01-02-01-0 SPINDLE Weldon WKR-000032 HEX SOCKET SET SCREW WITH FLAT POINT M10X10 SPR-0723-01-02-02-0 SPRING WYP-0203-06-02-00-0 PLUNGER USZ-0203-06-03-00-0 SEAL PDK-0139-00-04-00-0 WASHER PRS-000009 EXTERNAL RETAINING RING 19w LOZ-000049 BALL BEARING 30x55x13 PRS-000022 EXTERNAL RETAINING RING 32w D1 Pro-X Operator’s Manual...
  • Page 25 CROSS RECESSED PAN HEAD SELF- TAPPING SCREW 5x60 CROSS RECESSED OVAL PAN HEAD SCREW FOR PLASTIC WKR-000514 4x25 DLW-000005 CABEL GLAND PG9 RDC-000016 THREAD REDUCTION PG9/PG7 PSZ-0291-02-05-00-0 WIRE COVER USZ-0279-02-07-00-0 SEAL WKR-000186 CROSS RECESSED PAN HEAD SCREW M4 x14 0,045 SMR-000001 GREASE D1 Pro-X Operator’s Manual...
  • Page 26 ROTOR ASSY 230V WRN-000019 ROTOR ASSY 120V WRN-000020 BALL BEARING 7X22X7 LOZ-000095 BEARING INSERT12x32x10 WKL-000008 PAN HEAD SHEET METAL SCREW 4,8X85 WKR-000357 STATOR GUARD PON-000001 STATOR 230V STN-000041 STATOR 120V STN-000042 MOTOR COVER OBD-0279-02-03-09-0 BRUSH HOLDER 6,4x12,5 SCT-000012 D1 Pro-X Operator’s Manual...
  • Page 27 DESCRIPTION Q-TY BRUSH SCZ-000009 SPRING 22x9 SPR-000020 PLATE 8X13 PLY-000066 SCREW 3,5X13 WKR-000359 SPRING WASHER 4,1 PDK-000042 SCREW M4X8 WKR-000360 BRUSH COVER PKR-000015 SCREW 4X13 WKR-000359 STATOR COVER PKR-0279-02-06-00-0 CROSS RECESSED PAN HEAD SELF-TAPING SCRE WKR-000081 D1 Pro-X Operator’s Manual...
  • Page 28 D1 Pro-X WIRING DIAGRAM D1 Pro-X Operator’s Manual...
  • Page 29: Declaration Of Conformity

    PROMOTECH sp. z o.o. ul. Elewatorska 23/1 15-620 Białystok Poland We declare with full responsibility that: D1 Pro-X Drilling Machine with Electromagnetic Base is manufactured in accordance with the following standards: • EN ISO 12100:2010 • EN 62841-1:2015 • EN 55014-1:2017 and satisfies the regulations of the guidelines: 2014/30/EU, 2006/42/EC, 2011/65/EU.
  • Page 30: Warranty Card

    7. WARRANTY CARD WARRANTY CARD No..... ……………………….. in the name of Manufacturer warrants the D1 Pro-X Drilling Machine with Electromagnetic Base to be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale.

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