SteelMax D1 Operator's Manual

SteelMax D1 Operator's Manual

Drilling machine with electromagnetic base
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The tools of innovation.
OPERATOR'S MANUAL
DRILLING MACHINE
WITH ELECTROMAGNETIC BASE
D
1
D
1
121 Southpointe Drive, Bridgeville, PA 15017
1– 303-690-9146, FAX 303 – 690 – 9172
www.steelmax.com
sales@steelmax.com

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Summary of Contents for SteelMax D1

  • Page 1 The tools of innovation. OPERATOR’S MANUAL DRILLING MACHINE WITH ELECTROMAGNETIC BASE 121 Southpointe Drive, Bridgeville, PA 15017 1– 303-690-9146, FAX 303 – 690 – 9172 www.steelmax.com sales@steelmax.com...
  • Page 2: Table Of Contents

    Contents 1. GENERAL INFORMATION ....................3 1.1. Application ........................3 1.2. Technical data ......................3 1.3. Equipment included ...................... 4 1.4. Dimensions ........................5 1.5. Design .......................... 5 2. SAFETY PRECAUTIONS ....................6 3. STARTUP AND OPERATION ..................... 8 3.1. Installing and removing the annular cutter ..............8 3.2.
  • Page 3: General Information

    1. GENERAL INFORMATION 1.1. Application The D1 is a drilling machine designed to drill holes with diameters of up to 1.42” (36 mm) to a depth of up to 2” (51 mm) by using annular cutters. The electromagnetic base clamps the machine to ferromagnetic surfaces. This makes sure that the operator is safe and the machine works correctly.
  • Page 4: Equipment Included

    Drilling machine with a cooling system bottle and a chip guard 1 unit Plastic box 1 unit Handle 3 units Safety strap 1 unit 4 mm hex wrench with a handle 1 unit Operator’s manual 1 unit – D1 Operator’s Manual...
  • Page 5: Dimensions

    7″ (179 mm) 12.4″ (314 mm) 1.5. Design Cooling system bottle Bottle valve lever Feed shaft Carrying handle Motor START Spindle with arbor Chip guard Electromagnetic base Motor STOP Hole for a safety strap Electromagnetic base switch (MAGNET) D1 Operator’s Manual...
  • Page 6: Safety Precautions

    17. Use annular cutters without the pilot pin only when you drill incomplete through holes. 18. Do not drill holes whose diameter or depth differ from those specified in the technical data. 19. Do not use in explosive environments or near flammable materials. D1 Operator’s Manual...
  • Page 7 Then, remove the machine from the work area and keep it in a safe and dry place. 32. If you are not going to use the machine for an extended period, put anti-corrosion material on the steel parts. D1 Operator’s Manual...
  • Page 8: Startup And Operation

    Put the cutter into the spindle (3) so that the flat surfaces (4) align with the screws (5). Use the 4 mm hex wrench to tighten the screws. To remove the cutter, loosen the screws (5) with the 4 mm hex wrench. D1 Operator’s Manual...
  • Page 9: Installing And Removing The Cooling System

    0.2″ (5 mm). The clamping force is then only about 25% of the force that you can get on a flat plate that is 1″ (25 mm) thick. To drill on thin plates then, press and hold the green MOTOR button. D1 Operator’s Manual...
  • Page 10: Preparing

    Make sure that the strap is tight and not twisted. If the machine comes loose from the workpiece and hangs on the strap, replace the strap. Do not put the strap into the buckle from the front. Vertical drilling Inverted drilling Horizontal drilling CORRECT INCORRECT ✓ D1 Operator’s Manual...
  • Page 11: Drilling

    After drilling the hole, remove the cutter from the workpiece. Then, press the red MOTOR button to turn off the motor. Before you move the machine, set the MAGNET switch to ‘O’ to turn off the base. D1 Operator’s Manual...
  • Page 12: Replacing The Brushes

    (3) and the brush (4). If the brush is shorter than 0.2″ (5 mm), replace the two brushes with new ones. Install in reverse sequence. Then, let the motor operate with no load for 20 minutes. D1 Operator’s Manual...
  • Page 13: Accessories

    4. ACCESSORIES 4.1. Pressure cooling system Capacity of 2 liters. Part number: UKL-0440-16-00-00-0 4.2. Pipe attachment DMP 251 For pipes with diameters of 80–250 mm (3–10″). Internal dimensions: 95×211 mm (3.74″ × 8.31″). Part number: PDS-0110-03-00-01-0 D1 Operator’s Manual...
  • Page 14: Vacuum Pad

    Allows you to clamp the machine to non-ferromagnetic surfaces. Can be supplied from an ejector with the compressed air or from a vacuum pump. Part number (vacuum pad, supply hose): PDS-0587-00-00-00-0 Part number (vacuum pump with safety reservoir): AGR-0541-10-20-00-0 (230 V CEE) Part number (ejector): ZSP-0587-11-00-00-0 D1 Operator’s Manual...
  • Page 15: Wiring Diagram

    5. WIRING DIAGRAM D1 Operator’s Manual...
  • Page 16: Exploded Views And Parts List

    6. EXPLODED VIEWS AND PARTS LIST ITEM PART NUMBER DESCRIPTION Q-TY SKR-000010 PLASTIC BOX KLC-000036 4 MM HEX WRENCH WITH HANDLE PAS-000007 SAFETY STRAP 250 D1 Operator’s Manual...
  • Page 17 D1 Operator’s Manual...
  • Page 18 PLY-0271-03-07-00-0 BRUSH HOLDER PRESSURE PLATE WKR-000326 CROSS RECESSED COUNTERSUNK HEAD SHEET METAL SCREW 2.9x13 PRT-0440-02-02-00-1 GUIDE 38* LOZ-000047 BALL BEARING 25x47x12 LOZ-000072 BALL BEARING 9x26x8 WYP-0139-00-02-00-1 PLUNGER SPR-0271-02-02-03-0 SPRING 42* KRP-0272-02-02-01-0 SPINDLE BODY USZ-0279-02-01-06-0 SEAL PRS-000009 INTERNAL RETAINING RING 19w D1 Operator’s Manual...
  • Page 19 TLJ-0440-99-00-00-0 SLIDE BUSHING WITH BEVEL 28x32x12 TLJ-000034 SLIDE BUSHING 28x32x12 LOZ-000210 BALL BEARING 7x16x6 LOZ-000209 BALL BEARING 9x24x7 Lubiplate GR-132 RECOMMENDED GREASE IF NEEDED – –* PWD-271-04-06-00-0 CONNECTING CABLE * before you order read the service manual D1 Operator’s Manual...
  • Page 20: Declaration Of Conformity

    PROMOTECH sp. z o.o. ul. Elewatorska 23/1 15-620 Białystok Poland We declare with full responsibility that: D1 Drilling Machine with Electromagnetic Base is manufactured in accordance with the following standards: EN 60745-1 • • EN 55014 • EN ISO 12100 and satisfies the regulations of the guidelines: 2004/108/EC, 2006/95/EC, 2006/42/EC.
  • Page 21: Warranty Card

    8. WARRANTY CARD WARRANTY CARD No..... ……………………….. in the name of Manufacturer warrants the D1 drilling machine to be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale.

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