Related Manuals for SteelMax D4X
Summary of Contents for SteelMax D4X
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Page 1: Safety Instructions
SAFETY INSTRUCTIONS AND OPERATOR’S MANUAL DRILLING MACHINE Steelmax Tools LLC 112 Inverness Circle East, Englewood, CO. 80112 1-87STEELMAX Fax 303-690-9172 www.steelmax.com sales@steelmax.com e-mail:... -
Page 2: Table Of Contents
PARTS LIST/EXPLODED VIEW ....................22 ELECTRICAL DIAGRAM ......................35 VII. EC DECLARATION OF CONFORMITY ..................37 VII. MACHINE TEST CERTIFICATE....................38 VIII. WARRANTY CARD ........................39 ANNULAR CUTTERS ........................40 Operator’s manual for drilling machine - 2 - D4X 3/2014... -
Page 3: Safety Instruction
The drilling machine should be connected to an installation equipped with protection circuit (neutral or ground) and protected with a 16 A fuse for 220V and 32 A fuse for Operator’s manual for drilling machine - 3 - D4X 3/2014... - Page 4 10) Do not touch the spindle and cutter during work. 11) Tools must be fastened firmly. When a milling cutter is used, check before the start of work to assure that tool retaining screws are screwed tight. Operator’s manual for drilling machine - 4 - D4X 3/2014...
- Page 5 It is recommended that each time, before positioning the machine the metal surface under the electromagnetic base should be sanded down with abrasive paper! Please follow all recommendations. Operator’s manual for drilling machine - 5 - D4X 3/2014...
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Page 6: Operating Instructions
[Drawing 3] Drawing 2. Principle of milling cutter’s work Drawing 3. A few types of holes that can be done with a milling cutter. Operator’s manual for drilling machine - 6 - D4X 3/2014... - Page 7 Strike the wedge MT lightly with a hammer, taking care to not to damage the arbor, e) Carefully remove the arbor from the socket in the spindle, f) Remove the wedge MT. Operator’s manual for drilling machine - 7 - D4X 3/2014...
- Page 8 2. Raise the guard (1) to the maximum in order to attain access to the arbor (4) screws (5). 3. Loosen the screws (5); Remove the milling cutter (7) and the pilot (6) from the arbor socket (4). Operator’s manual for drilling machine - 8 - D4X 3/2014...
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Page 9: Magnetic Drilling Machine Start Up
2. Magnetic drilling machine start up The machine is supplied in a metal box with complete standard equipment. D4X comes in a standard equipment set which consists of: metal box drilling machine arbor SM-AMT4-U-19 4-3 cooling system ... -
Page 10: D4X 3/2014 Operator's Manual For Drilling
After exceeding 40 mm of the drilling depth, introduce the cutting fluid into the milling area manually (from the bottle). Operator’s manual for drilling machine - 10 - D4X 3/2014... - Page 11 7. After a hole is made the cutter should be withdrawn back and both the motor and the electromagnet should be switched OFF in that order. Operator’s manual for drilling machine - 11 - D4X 3/2014...
- Page 12 If the moto will not start after the magnetic base is clamped it means that the safety system is working properly. The system will not allow drilling without sufficient clamping force for personnel safety reasons. 2.7 Working in difficult areas Operator’s manual for drilling machine - 12 - D4X 3/2014...
- Page 13 While working in difficult access areas as well as left-handed operator the pinions can be moved to the opposite side. Operator’s manual for drilling machine - 13 - D4X 3/2014...
- Page 14 Operator’s manual for drilling machine - 14 - D4X 3/2014...
- Page 15 Slide the drive and the slider (1) up using lever (2), c) Disconnect the cooling conduit ending (3) and the coolant coupling (4) found in the cooling ring (5). d) Take off the cooling system. Operator’s manual for drilling machine - 15 - D4X 3/2014...
- Page 16 Then, tighten screws (3) until any noticeable resistance is felt. When the screw is in this position and held with an allen key, tighten counter nut (4). The screws (3) counteract the machining force and protect the pressure strip from shifting during operation. Operator’s manual for drilling machine - 16 - D4X 3/2014...
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Page 17: Maintenance And Service
The machine can be automatically turned off at any time. c) To change the rpm speeds machine use the shift lever (04) Drawing No.7 View of the machine D4X Drawing No.6 Control Panel To move machine into next drilling spot, stop the motor as described above then push switch MAGNET into the position “O”. - Page 18 - work should be terminated immediately and the machine should be sent to service for inspection as soon as possible. Operator’s manual for drilling machine - 18 - D4X 3/2014...
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Page 19: Technical Data
3 m (10 ft) Total weight 31 kg (68 lbs) Noise level 85 dB 0 – 40 °C (32-104 ° F) Surrounding temperature * above 60 mm (2-3/8’’) the UCW-0191-02-00-00-0 arbor is required Operator’s manual for drilling machine - 19 - D4X 3/2014... - Page 20 Replacement of motor brushes: For the D4X drill, the state of the carbon brushes should be monitored every 100 working hours. Replacement of motor brushes should take place when the machine is turned off and the power cable is disconnected from the power grid! 1.
- Page 21 Drilling by driling by driling for 18 for 18 70% final hole 18.1 - 32 final hole diameter diameter 80% final hole 32.1 - 40 Ø18 final hole diameter diameter Operator’s manual for drilling machine - 21 - D4X 3/2014...
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Page 22: Parts List/Exploded View
V. PARTS LIST/EXPLODED VIEW WRT-0401-24-10-00-0 DRILLING MACHINE Steelmax D4X /120V WRT-0401-24-20-00-0 DRILLING MACHINE Steelmax D4X /230V ITEM PART NUMBER DESCRIPTION VERSION Q-TY STJ-0401-01-00-00-0 1986 FRAME ASSEMBLY NPD-0401-02-00-00-0 2488 MOTOR COMPLETE /120V NPD-0401-02-00-00-1 1987 MOTOR COMPLETE /230V MSK-0401-03-00-00-0 1991 PANEL PLATE ASSY... - Page 23 Operator’s manual for drilling machine - 23 - D4X 3/2014...
- Page 24 ITEM PART NUMBER VERSION DESCRIPTION Q-TY KRP-0400-01-01-00-0 1639 MAIN BODY ASSY PDS-0402-00-00-00-0 ELECTROMAGNETIC BASE PAS-0205-00-20-00-1 D-RING STRAP SRB-000155 HEX. SOCKET BOLT M8x30, PDK-000051 SPRING WASHER 8,2 1.6* NKL-0400-10-10-02-0 FRAME LABEL Operator’s manual for drilling machine - 24 - D4X 3/2014...
- Page 25 SELF LUBRICATING SLEEVE 28,05H7x32x16, 1.1.6 SPR-000043 PRESSURE SPRING 1,6x8x14,5 1.1.7 SRB-000086 HEX SOCKET BOLT-M5X20 1.1.8 PDK-000017 ROUND WASHER 5,3 1.1.9 NKR-000016 HEX. NUT M5 1.1.10 WKR-000077 SOCKET SET SCREW M5x16, Operator’s manual for drilling machine - 25 - D4X 3/2014...
- Page 26 HEX. SOCKET BOLT M5x50 2.35 SRB-000115 HEX SOCKET BOLT-M6X25 2.36 WPS-0401-02-07-00-0 KEY SQ 6x6x22 2.37 PWD-0399-02-07-00-0 GROUND CONDUCTOR 2.38* TBL-0401-10-10-03-0 MOTOR LABEL /120V 2.38* TBL-0401-10-14-03-0 MOTOR LABEL /230V 2.39* NKL-0401-10-00-06-0 LABEL "SPEED RANGE" Operator’s manual for drilling machine - 26 - D4X 3/2014...
- Page 27 Operator’s manual for drilling machine - 27 - D4X 3/2014...
- Page 28 2.1.9 SCZ-000023 BRUSH /120V 2.1.9 SCZ-000022 BRUSH /230V 2.1.10 SPR-000042 SPRING BRUSH 2.1.11 SRB-000295 HEXAGON BOLT M5x57 2.1.12 LOZ-000004 NEEDLE BEARING HK 101410 CX 2.1.13 LOZ-000006 BEARING, NEEDLE RHNA 081210 Operator’s manual for drilling machine - 28 - D4X 3/2014...
- Page 29 2.2.14 KLK-000047 DOWEL, PIN 5 x 16 MM 2.2.15 SRB-000118 HEX. SOCKET BOLT M-6X30 2.2.16 WKR-000419 CROSS RECESSED RAISED COUNTERSUNK HEAD SCREW M5x10 2.2.17 KLK-000045 DOWEL, PIN 5 x 12 MM Operator’s manual for drilling machine - 29 - D4X 3/2014...
- Page 30 KEY,WOODRUFF #403 WLK-0202-02-01-00-0 PINION SHAFT ASSY 14T, ITEM PART NUMBER VERSION DESCRIPTION Q-TY 2.10.1 WLK-0202-00-11-00-0 SHAFT, PINION 14T 2.10.2 KOL-0202-00-10-00-0 GEAR, DUAL 33T / 39T 2.10.3 WPS-0202-00-20-00-0 kEY, SQ. 3X3X45 Operator’s manual for drilling machine - 30 - D4X 3/2014...
- Page 31 PINION SHAFT ASSY z=14, ITEM PART NUMBER VERSION DESCRIPTION Q-TY 2.12.1 WLK-0202-00-13-00-0 GEARSHAFT 14-1.5 mm 2.12.2 KOL-0202-00-12-00-0 GEAR, 33T 2.12.3 WPS-0202-00-19-00-1 SQUARE KEY 5x5x12 2.12.4 PRS-000008 EXTERNAL RETAINING RING- 18Z Operator’s manual for drilling machine - 31 - D4X 3/2014...
- Page 32 1218 PANEL PLATE ASSY ITEM PART NUMBER VERSION DESCRIPTION Q-TY MSK-0401-03-01-00-0 PANEL PLATE 3.2* NKL-0401-10-10-01-0 LABEL PANEL PLATE PRC-000007 SWITCH START-STOP, WZK-0401-03-02-00-0 START-STOP WIRE PNK-000013 SWITCH MAGNET PEW-000002 LIGHT PIPE Operator’s manual for drilling machine - 32 - D4X 3/2014...
- Page 33 VERSION DESCRIPTION Q-TY ZWK-0399-11-01-00-0 COOLANT BRACKET BTL-0252-04-00-00-0 BOTTLE, PDK-0399-11-02-00-0 SEAL WASHER fi 9,5 x fi 15 x 2 ZWR-000010 COOLANT VALVE 1/8" ASSY WITH NUT WAZ-000004 PLASTIC HOSE 4MM 0,27m Operator’s manual for drilling machine - 33 - D4X 3/2014...
- Page 34 KRP-0173-01-01-00-0 ARBOR BODY AMT4-U-19 /4-3 11.2 WYP-0154-00-02-00-0 PLUNGER 11.3 PDK-0139-00-04-00-0 WASHER D=18,8x10x1 11.4 USZ-0140-05-04-00-0 SEAL 11.5 WKR-000032 HEX SET SCREW-M10X10 11.6 PRS-000009 INTERNAL RETAINING RING 19W 11.7 SPR-0154-00-03-00-0 SPRING 1,6x12,4x159 Operator’s manual for drilling machine - 34 - D4X 3/2014...
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Page 35: Electrical Diagram
VI. Electrical diagram D4X /120V Operator’s manual for drilling machine - 35 - D4X 3/2014... - Page 36 VI. Electrical diagram D4X /230V Operator’s manual for drilling machine - 36 - D4X 3/2014...
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Page 37: Ec Declaration Of Conformity
Elewatorska street 23/1 15-620 Bialystok, Poland declare with full responsibility that product: D4X DRILLING MACHINE which the declaration applies to is in accordance with the following standard(s) placed below: EN 50144-1, EN 55014 and satisfies safety regulations of guidelines: 2004/108/EC, 2006/95/EC, 2006/42/EC. -
Page 38: Machine Test Certificate
MACHINE TEST CERTIFICATE Machine control card □ □ D4X /110V D4X /230V Serial No. _______________________ Date of test: _______________________ Electric test results: Test Result Test with sinusoidal voltage of 1000 V and frequency 50 Hz Resistance of the protective circuit [Ω]... -
Page 39: Warranty Card
Date of Production .......... Serial No ..........Quality Control: ......................Date of Purchase: ......................Signature of Seller……………………………………………………………………………. Steelmax Tools LLC 112 Inverness Circle East, Englewood, CO. 80112 1-87STEELMAX Fax 303-690-9172 www.steelmax.com sales@steelmax.com... -
Page 40: Annular Cutters
SM-AC-22-M-1 SM-AC-22-M-2 23mm 0.9055 SM-AC-23-M-1 SM-AC-23-M-2 24mm 0.9449 SM-AC-24-M-1 SM-AC-24-M-2 25mm 0.9843 SM-AC-25-M-1 SM-AC-25-M-2 26mm 1.0230 SM-AC-26-M-1 SM-AC-26-M-2 28mm 1.1020 SM-AC-28-M-1 SM-AC-28-M-2 29mm 1.1410 SM-AC-29-M-1 SM-AC-29-M-2 31mm 1.2200 SM-AC-31-M-1 SM-AC-31-M-2 Operator’s manual for drilling machine - 40 - D4X 3/2014...
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