SteelMax D1PRO Operator's Manual
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SteelMax D1PRO Operator's Manual

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SAFETY INSTRUCTIONS
AND OPERATORS MANUAL
FOR
DRILLING MACHINE
D
1
P
R
O
D
1
P
R
O
Steelmax Tools LLC
112 Inverness Circle East, Englewood, CO. 80112
1-87STEELMAX Fax 303-690-9172
www.steelmax.com
sales@steelmax.com
e-mail:

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  • Page 1 SAFETY INSTRUCTIONS AND OPERATORS MANUAL DRILLING MACHINE Steelmax Tools LLC 112 Inverness Circle East, Englewood, CO. 80112 1-87STEELMAX Fax 303-690-9172 www.steelmax.com sales@steelmax.com e-mail:...
  • Page 2 D1PRO D1 PRO 11-2011 Operators manual for D1 PRO Drilling Machine - 2 -...

  • Page 3: Table Of Contents

    D1PRO CONTENT GENERAL INFORMATION ...................... - 4 - GENERAL SAFETY ADVICE ....................- 5 - STANDARD EQUIPMENT ....................... - 7 - START UP AND OPERATION ....................- 8 - TECHNICAL DATA ........................ - 19 - MAINTENANCE AND SERVICE .................... - 22 - PARTS LIST AND EXPLODED PARTS DRAWINGS.....

  • Page 4: General Information

    D1PRO BEFORE YOU START WORK WITH THE MACHINE, PLEASE READ THESE INSTRUCTIONS CAREFULLY AND USE ALL RECOMMENDATIONS. 1. GENERAL INFORMATION Portable drilling machines with electromagnetic bases are fast becoming very universal power tools not only at steel fabricating workshops or steel building sites but also at every factory maintenance workshop, truck manufacture &...

  • Page 5: General Safety Advice

    D1PRO 2. GENERAL SAFETY ADVICE Drilling machine must not be used when: 1. The operator has not read the Operator’s Manual. 2. The work to be done is not in agreement with these recommendations. 3. Drilling machine is not complete or has been repaired with non-original parts.
  • Page 6 D1PRO Drawing 1. Examples how safety chain should be fastened.. Safety chain can also secure the drill through the handle. Do not use the machine in explosion hazard zones. Do not start work if the machine has excessive play on guide slides.

  • Page 7: Standard Equipment

    D1PRO 18) If the machine falls on a hard surface, from a height, is wet or is subjected to other unfortunate events that could affect its technical state - work should be terminated immediately and the machine should be sent to service for inspection as soon as possible.

  • Page 8: Start Up And Operation

    D1PRO 4. START UP AND OPERATION 4.1 Cutters and optional equipment features. This drilling machine’s spindle has a Weldon Shank type socket 3/4” or 19.05 mm and is specifically designed for use with milling cutters. Drawing 2. Principle of milling cutter’s work Milling cutter (2) is located inside arbor body (1) and is fastened with screws (3).
  • Page 9 D1PRO 4.1.1 Installing and uninstalling the arbor The arbor installation and removal should be carried out when the machine is turned off and disconnected from the power grid! Installing the arbor: a) Raise the drive and the slide (1) up using the lever (3);...
  • Page 10 D1PRO 4.1.2 Installing and uninstalling the milling cutter Milling cutter installation and uninstallation should be carried out when the machine is turned off and disconnected from the power grid! Installing the milling cutter: 1. Raise the drive and the slide (1) up using the lever (2);...

  • Page 11: D1 Pro 11-2011 Operators Manual For D1 Pro Drilling

    D1PRO 4.2 Operating instructions The machine is supplied in a metal box. Check if all parts listed in paragraph 3 are included. Steel elements of the drilling machine are protected for transit and storing with grease film. Before first start up of the machine all grease should be removed.

  • Page 12: D1 Pro 11-2011 Operators Manual For D1 Pro Drilling

    D1PRO 4.3 Before you cut Before positioning the machine on work piece always make sure that: work piece is made of steel; thickness of work piece is at least 3/8” (10 mm) surface of steel under the magnet is flat...
  • Page 13 D1PRO Bring the cutter gently into contact with the work piece and slowly start to apply pressure on the cutter. Making a hole with a milling cutter should ideally be done in one pass. It makes the cutter work better and it is easier to eject the slug after the hole is completed.
  • Page 14 D1PRO Cooling agent is fed gravitationally from a coolant bottle through an arbor to the inside of the metal cutter via the pilot pin. For vertical and upside down positions special cooling pastes have to be used. 4.6 Electromagnetic base clamping force control system This system for security reasons is an integral part of each drill type.
  • Page 15 D1PRO 4.8 Working in difficult areas While working in difficult access areas as well as left-handed operator, one can change location of the pinion with spoke handles to the other side of drilling machine. D1 PRO 11-2011 Operators manual for D1 PRO Drilling Machine...
  • Page 16 D1PRO D1 PRO 11-2011 Operators manual for D1 PRO Drilling Machine - 16 -...
  • Page 17 D1PRO Installing and uninstalling the cooling system Installing the cooling system: a) Place the machine in the vertical position, b) Slide the drive and the slider (1) up using lever (2), c) Place coolant bracket (7) with cooling unit (6) on screws (8) located to the side of the...

  • Page 18: Tighten The Screws

    D1PRO 4.10 Adjusting gib clearance The gib should not need to be adjusted often. However if the slide sticks or becomes somewhat loose it can be adjusted as follows: The drive and the slider (1) can be slid up and down smoothly using the lever (3), uncovering strip (2) and the drill body.

  • Page 19: Technical Data

    D1PRO 5. TECHNICAL DATA 110-120 V 50/60 Hz~ or Power supply 220-240 V 50/60 Hz~ Power required 1100 W Motor power 1020 W Tool holder 3/4” Weldon /19.05 mm/ Max. milling cutter diameter 40 mm - 1-9/16" Max. drilling diameter 16 mm - 5/8"...
  • Page 20 D1PRO 5.1 Parameters depending on spindle speed(drilling) Relationship between machine speed and cutter diameter The cutter diameter Rotary speed [rpm] [inch] [mm] 0,47-1,38 12-40 Relationship between machine speed and twist drill diameter The twist drill diameter Rotary speed [inch] [mm] [rpm] 0.20-0,63...
  • Page 21 D1PRO 5.2 Replacement of motor brushes: For the D1 PRO drill, the state of the carbon brushes should be monitored every 100 working hours. Replacement of motor brushes should take place when the machine is turned off and the power cable is disconnected from the power grid! 1.

  • Page 22: Maintenance And Service

    D1PRO 6. MAINTENANCE AND SERVICE To avoid accidents drill stand, power cable, wiring, plug connectors, switches must be regularly inspected for damage.  Perform adjustment of the machine play guides every 50 hours or as necessary performed by the regulation screws. Slide guide loose is correct if the drive can be moved smoothly by using the lever.

  • Page 23: Parts List And Exploded Parts Drawings

    D1PRO PARTS LIST AND EXPLODED PARTS DRAWINGS WRT-0291-24-20-00-3 D1PRO /230V WRT-0291-24-10-00-3 D1PRO /115V ITEM PART NUMBER VERSION DESCRIPTION Q-TY STJ-0291-01-00-00-0 FRAME ASSEMBLY 2653 ZSP-0291-06-00-00-2 SLIDER ASSEMBLY 230V 2662 ZSP-0291-06-00-00-3 SLIDER ASSEMBLY 115V 2663 LST-0260-00-03-00-0 PRESSURE INSERT DLW-000005 SNAP BUSHING WKR-000113...
  • Page 24 D1PRO D1 PRO 11-2011 Operators manual for D1 PRO Drilling Machine - 24 -...
  • Page 25 D1PRO STJ-0291-01-00-00-0 FRAME ASSEMBLY ITEM PART NUMBER VERSION DESCRIPTION Q-TY KRP-0260-05-00-00-0 MAIN BODY ASSEMBLY 2176 PAS-0212-00-23-00-1 D-RING STRAP PDS-0293-00-00-00-0 ELECTROMAGNETIC BASE PDK-000048 SPRING WASHER 6,1 SRB-000113 HEX. SOCKET BOLT M6x20 WLK-0140-04-01-00-1 PINION SHAFT PRS-000019 EXTERNAL RETAINING RING 28z WKR-000016 HEX SET SCREW-M 5 x 20...
  • Page 26 D1PRO ZSP-0291-06-00-00-2 SLIDER ASSEMBLY 230V ZSP-0291-06-00-00-3 SLIDER ASSEMBLY 115V ITEM PART NUMBER VERSION DESCRIPTION Q-TY NPD-0291-02-00-00-0 MOTOR ASSEMBLY 230V 2655 NPD-0291-02-00-00-1 MOTOR ASSEMBLY 120V 2664 SWK-0291-06-01-00-0 SLIDER ASSEMBLY PDK-000048 SPRING WASHER 6,1 SRB-000110 HEX. SOCKET BOLT M6X18 PRS-0260-16-00-00-0 COOLANT RING ASSY...
  • Page 27 D1PRO NPD-0291-02-00-00-0 MOTOR ASSEMBLY 230V NPD-0291-02-00-00-1 MOTOR ASSEMBLY 120V VERSI ITEM PART NUMBER DESCRIPTION Q-TY 2.1.1 RDK-0291-02-01-00-0 GEAR BOX ASSEMBLY, 2178 2.1.2 WLK-0279-02-02-00-0 PINION SHAFT ASSEMBLY 2.1.3 SLN-0291-02-03-00-3 MOTOR ASSY /230V 2654 NKL-0291-05-15-01-0 2.1.3.1* MOTOR LABEL /230V 2.1.3 SLN-0291-02-03-00-2 MOTOR ASSY /120V...
  • Page 28 D1PRO RDK-0291-02-01-00-0 GEAR BOX ASSEMBLY ITEM PART NUMBER VERSION DESCRIPTION Q-TY 2.1.1.1 KRP-0291-02-01-01-1 GEAR BOX 2180 2.1.1.2 KOL-0279-02-01-03-0 GEAR T=47 2.1.1.3 PDK-0279-02-01-04-0 GEAR WASHER 2.1.1.4 WLK-0291-02-01-05-0 SPINDLE SHAFT 2.1.1.5 LOZ-000046 BEARING BALL 6004 2.1.1.6 LOZ-000027 BEARING 6003 LLU 2.1.1.7 LOZ-000053 BEARING 608 2Z 2.1.1.8 KLK-000033...
  • Page 29 D1PRO WLK-0279-02-02-00-0 PINION SHAFT ASSEMBLY ITEM PART NUMBER VERSION DESCRIPTION Q-TY 2.1.2.1 WLK-0271-02-03-01-1 PINION SHAFT z=9 2.1.2.2 KOL-0279-02-02-02-0 GEAR z=33 2.1.2.3 LOZ-000072 BEARING BALL 629 SHIELDED D1 PRO 11-2011 Operators manual for D1 PRO Drilling Machine - 29 -...
  • Page 30 D1PRO SWK-0291-06-01-00-0 SLIDE ASSEMBLY ITEM PART NUMBER VERSION DESCRIPTION Q-TY 2.2.1 SWK-0291-06-01-01-0 SLIDER 2.2.2 LST-0260-00-04-00-1 GEAR RACK 2.2.3 LOZ-000010 NEEDLE BEARING RHNA 253220 2.2.4 SRB-000110 HEX. SOCKET BOLT M6X18 2.2.5 WKR-000184 SCREW M4X12 PHCRMS 2.2.6 PDK-000048 SPRING WASHER 6,1 D1 PRO 11-2011...
  • Page 31 D1PRO UCW-0140-05-00-00-0 ARBOR BODY, COMPLETE ITEM PART NUMBER VERSION DESCRIPTION Q-TY 2.6.1 KRP-0140-05-01-00-0 ARBOR BODY 2.6.2 WYP-0140-05-02-00-0 PLUNGER 2.6.3 SPR-0140-05-03-00-0 SPRING 1,2x14,8x77,8 2.6.4 USZ-0140-05-04-00-0 SEAL 2.6.5 PDK-0139-00-04-00-0 WASHER D=18,8x10x1 2.6.6 PRS-000009 INTERNAL RETAINING RING 19W 2.6.7 WKR-000063 HEX SET SCREW M8x10 2.6.8...
  • Page 32 D1PRO PNL-0291-04-00-00-0 PANEL ASSEMBLY 230V PNL-0291-04-00-00-1 PANEL ASSEMBLY 115V ITEM PART NUMBER VERSION DESCRIPTION Q-TY 10.1 MSK-0291-04-01-00-0 2458 PANEL PLATE ASSY 10.1.1* NKL-0291-05-14-01-0 LABEL PANEL PLATE 10.2 STR-0257-04-03-00-2 ELECTRONIC CONTROLLER SW-30M /230V 10.2 STR-0257-04-03-00-3 ELECTRONIC CONTROLLER SW-30M /120V 10.3 WLC-000007 SWITCH START-STOP /230V 10.3...

  • Page 33: Electrical Diagram

    D1PRO 8. ELECTRICAL DIAGRAM D1 PRO 11-2011 Operators manual for D1 PRO Drilling Machine - 33 -...

  • Page 34: Ce Declaration Of Conformity

    Elewatorska street 23/1 15-620 Bialystok, Poland declare with full responsibility that product: D1PRO DRILLING MACHINE which the declaration applies to is in accordance with the following standard(s) placed below: EN 50144-1, EN 55014 and satisfies safety regulations of guidelines: 2004/108/EC, 2006/95/EC,...

  • Page 35: Machine Test Certificate

    D1PRO 10. MACHINE TEST CERTIFICATE Machine control card □ D1PRO /120V □ D1PRO /230V Serial No. _______________________ Date of test: _______________________ Electric test results: Test Result Test with sinusoidal voltage of 1000 V and frequency 50 Hz Resistance of the protective circuit [Ω]...

  • Page 36: Warranty Card

    Date of Production .......... Serial No ..........Quality Control: ......................Date of Purchase: ......................Signature of Seller: ………………………………………………………………………….. Steelmax Tools LLC 112 Inverness Circle East, Englewood, CO. 80112 1-87STEELMAX Fax 303-690-9172 www.steelmax.com sales@steelmax.com e-mail:...
  • Page 37 D1PRO 3/4” SHANK M2AL ANNULAR CUTTERS 1" D.O.C. 2" D.O.C. M2AL Cutter DECIMAL Diameter EQUIVALENT PART# PART# 7/16” 0.4375 SM-AC-0438-1 SM-AC-0438-2 1/2” 0.5000 SM-AC-0500-1 SM-AC-0500-2 9/16” 0.5625 SM-AC-0563-1 SM-AC-0563-2 5/8” 0.6250 SM-AC-0625-1 SM-AC-0625-2 11/16” 0.6875 SM-AC-0688-1 SM-AC-0688-2 3/4” 0.7500 SM-AC-0750-1 SM-AC-0750-2 13/16”...

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