SteelMax D2X Operator's Manual
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SteelMax D2X Operator's Manual

Drilling machine with electromagnetic base
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The tools of innovation.
OPERATOR'S MANUAL
D
2
X
D
2
X
DRILLING MACHINE
WITH ELECTROMAGNETIC BASE
15335 E. Fremont Drive, Centennial, CO 80112
1– 87STEELMAX, FAX 303 – 690 – 9172
www.steelmax.com sales@steelmax.com

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Summary of Contents for SteelMax D2X

  • Page 1 The tools of innovation. OPERATOR’S MANUAL DRILLING MACHINE WITH ELECTROMAGNETIC BASE 15335 E. Fremont Drive, Centennial, CO 80112 1– 87STEELMAX, FAX 303 – 690 – 9172 www.steelmax.com sales@steelmax.com...

  • Page 2: Table Of Contents

    Contents 1. GENERAL INFORMATION ....................3 1.1. Application ......................... 3 1.2. Technical data......................3 1.3. Design ........................5 1.4. Equipment included ....................5 2. SAFETY PRECAUTIONS ....................6 3. STARTUP AND OPERATION ................... 8 3.1. Installing and removing the arbor or MT2 twist drill bit ..........8 3.2.

  • Page 3: General Information

    1. GENERAL INFORMATION 1.1. Application The D2X is a drilling machine with electromagnetic base, designed to drill holes either with diameters of 12–50 mm (0.47–1.97’’) to a depth of up to 51 mm (2’’) using annular cutters or with diameters of 3.5–23 mm (0.14–0.91’’) to a depth of up to 51 mm (2’’) using twist drill bits.
  • Page 4 353 mm (13.9’’) 268 mm (10.6’’) D2X Operator’s Manual...

  • Page 5: Design

    Electromagnetic base Lug for safety chain Motor STOP ON/OFF switch button Fig. 1. View of the D2X 1.4. Equipment included The D2X is supplied including the following elements. Drilling machine 1 unit Metal box 1 unit Spoke handle 3 units MT2 arbor with 19 mm (3/4’’) Weldon tool holder...

  • Page 6: Safety Precautions

    Never use arbors without a spring. 18. Never use near flammable liquids or gases, or in explosive environments. 19. Using the machine on surfaces that are rusty, covered with a thick paint layer, uneven, or not rigid is prohibited. D2X Operator’s Manual...
  • Page 7 32. Never leave the machine unattended during operation. 33. Remove from the worksite and store in a secure and dry location when not in use, previously removing the tool from the holder. D2X Operator’s Manual...

  • Page 8: Startup And Operation

    (4) until it slips into place. When installing the arbor, make sure that the vertical rod is located between the hose fitting and the horizontal rod (5). Finally, firmly tap the arbor (drill bit) into place using a mallet (6). Fig. 2. Installing the arbor or drill bit D2X Operator’s Manual...
  • Page 9 Fig. 3) in such a way to align the openings in the spindle and gearbox (2). Next, insert the MT2 drift 3) into the opening above the arbor (drill bit), hold the carrying handle with one hand, and then tap the drift using a mallet (4). Fig. 3. Removing the arbor (twist drill bit) D2X Operator’s Manual...

  • Page 10: Installing, Removing, And Operating The Annular Cutter

    Next, place the cutter into the arbor (2) in such a way to align the flats 3 with the set screws 4, and then use the 5 mm hex wrench to tighten both set screws. To remove the cutter, loosen the screws 4 using the 5 mm hex wrench. Fig. 4. Installing the annular cutter D2X Operator’s Manual...
  • Page 11 Annular cutters are designed to make only through holes shown in Fig. 6. When drilling incomplete through holes the pilot pin must not be used. Incomplete through holes Complete through holes Fig. 6. Types of holes to make with annular cutters D2X Operator’s Manual...

  • Page 12: Installing And Removing The Cooling System

    (3). Next, attach the bottle hose to the hose fitting (4) and slide the spring to the hose end (5) to rest the spring on the arbor (6). To remove the bottle, proceed in reverse order. spring Fig. 7. Installing the cooling system bottle D2X Operator’s Manual...

  • Page 13: Control System Of The Electromagnetic Base Holding Force

    3.4. Control system of the electromagnetic base holding force The D2X drilling machine incorporates a holding force control system to monitor the clamping of the electromagnetic base to the surface. The force value depends on several factors, such as type, thickness, flatness, and roughness of the surface, presence of paint, rust or other contaminants, fluctuations of supply voltage, and the wear of the electromagnetic base bottom.
  • Page 14 The fluid should fill the system and begin flowing from the inside of the cutter. Because the cooling system works by means of gravitation, use a cooling paste when working in horizontal or inverted positions. D2X Operator’s Manual...

  • Page 15: Drilling

    Tighten the bottle cap, close the valve, and then press the pilot pin to expel the coolant remaining within the cooling system. Before inserting the machine into the tool box, remove the bottle, and then wear gloves to remove the tool from the holder. D2X Operator’s Manual...

  • Page 16: Adjusting The Gib Clearance

    Next, use the 4 mm hex wrench to tighten the gib screws: central screw (6), adjacent screws, and then top and bottom screws. Finally, use the 8 mm combination wrench to tighten the nuts (7), while countering the set screws using the 2.5 mm hex wrench (8). D2X Operator’s Manual...
  • Page 17 Fig. 9. Adjusting the gib clearance D2X Operator’s Manual...

  • Page 18: Replacing The Motor Brushes

    (6) and the brush (7). If the length of the brush is less than 5 mm (0.2’’), replace both brushes with new ones. To install brushes, proceed in reverse order. After the replacement, run the motor without load for 20 minutes. Fig. 10. Replacing the brushes D2X Operator’s Manual...

  • Page 19: Accessories

    4. ACCESSORIES 4.1. Pressure cooling system Capacity of 2 liters. Part number: UKL-0440-16-00-00-0 4.2. Pipe attachment DMP 251 Designed for pipes with diameters of 80–250 mm (3–10’’). Part number: PDS-0110-03-00-01-0 D2X Operator’s Manual...

  • Page 20: Pipe Attachment Dmp 501

    4.3. Pipe attachment DMP 501 Designed for pipes with diameters of 150–500 mm (6–20’’). Part number: PDS-0111-03-00-01-0 4.4. Cooling attachment for twist drilling Part number: KNC-0399-09-00-00-0 D2X Operator’s Manual...

  • Page 21: Wiring Diagram

    5. WIRING DIAGRAM D2X Operator’s Manual...

  • Page 22: Exploded Drawings And Parts List

    KLC-000003 8 MM FLAT WRENCH KLC-000037 5 MM HEX WRENCH OPK-000001 TOOL CAN PRT-0151-06-13-00-7 BAR L=25 SPR-000002 SPRING 2x2 MT2 WYP-0203-06-02-00-0 PLUNGER USZ-0203-06-03-00-0 SEAL PDK-0203-06-04-00-0 WASHER 9.4 KRP-0220-00-02-00-0 ARBOR BODY PDK-0234-00-09-00-0 WASHER 25.5 KNC-0257-05-03-04-1 HOSE FITTING 4x11.5 D2X Operator’s Manual...
  • Page 23 EXTERNAL TOOTH LOCK WASHER 4.3 SPR-000030 PUSH SPRING WKR-000415 CROSS RECESSED PAN HEAD SELF-TAPPING SCREW 3.5x13 WKR-000184 CROSS RECESSED PAN HEAD SCREW M4x12 WKR-000395 HEX SOCKET ROUND HEAD SCREW WITH FLANGE M5x20 PRS-000019 EXTERNAL RETAINING RING 28z D2X Operator’s Manual...
  • Page 24 PDK-000046 SPRING WASHER 6.1 SRB-000115 HEX SOCKET BOLT M6x25 WLC-000007 SWITCH START-STOP 230V WLC-000005 SWITCH START-STOP 115V STR-0257-04-03-00-2 ELECTRONIC CONTROLLER SW-31M 230V STR-0257-04-03-00-3 ELECTRONIC CONTROLLER SW-31M 120V FLT-0257-04-12-00-0 INTERFERENCE ELIMINATOR MSK-0300-04-01-00-1 PANEL PLATE ASSY PNK-000013 MAGNET SWITCH D2X Operator’s Manual...
  • Page 25 21 27 D2X Operator’s Manual...
  • Page 26 KNC-0399-02-04-00-1 ROTOR END z12 KRW-0400-02-01-02-0 GUIDE FAN OBD-000024 UPPER HOUSING PDK-000157 SPRING WASHER SPR-000042 BRUSH SPRING SCZ-000022 BRUSH 230V SCZ-000021 BRUSH 115V WKR-000407 CROSS RECESSED PAN HEAD TAPPING SCREW M4x20 STN-000027 STATOR 230V STN-000026 STATOR 120V SRB-000295 HEXAGON BOLT M5x57 D2X Operator’s Manual...
  • Page 27 EXTERNAL RETAINING RING 30z PDK-000045 SPRING WASHER 5.1 LOZ-000028 BALL BEARING 25x47x12 LOZ-000075 BEARING 30x62x16 LOZ-000006 NEEDLE BEARING 8x12x10 LOZ-000009 NEEDLE BEARING 10x16x10 SRB-000086 HEX SOCKET HEAD CAP SCREW M5x20 PLC-0399-05-00-00-0 STOP ROD SMR-000001 GREASE LUBRIPLATE BP1 0.39 kg D2X Operator’s Manual...

  • Page 28: Declaration Of Conformity

    PROMOTECH sp. z o.o. ul. Elewatorska 23/1 15-620 Białystok Poland declare with full responsibility that: D2X Drilling Machine with Electromagnetic Base is manufactured in accordance with the following standards: • EN 60745-1 • EN 55014 • EN ISO 12100 : 2004/108/EC, 2006/95/EC, 2006/42/EC.

  • Page 29: Quality Certificate

    8. QUALITY CERTIFICATE Machine control card D2X Drilling Machine with Electromagnetic Base □ 120 V □ 230 V Serial number ........................ Spindle radial runout ...................... Slide to base travel perpendicularity ................Spindle axis to base perpendicularity ................Base holding force ......................

  • Page 30: Warranty Card

    WARRANTY CARD No.................. in the name of Manufacturer warrants the D2X Drilling Machine with Electromagnetic Base to be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale.
  • Page 31 SM-AC-20-M-2 21mm 0.8268 SM-AC-21-M-1 SM-AC-21-M-2 22mm 0.8661 SM-AC-22-M-1 SM-AC-22-M-2 23mm 0.9055 SM-AC-23-M-1 SM-AC-23-M-2 24mm 0.9449 SM-AC-24-M-1 SM-AC-24-M-2 25mm 0.9843 SM-AC-25-M-1 SM-AC-25-M-2 26mm 1.0230 SM-AC-26-M-1 SM-AC-26-M-2 28mm 1.1020 SM-AC-28-M-1 SM-AC-28-M-2 29mm 1.1410 SM-AC-29-M-1 SM-AC-29-M-2 31mm 1.2200 SM-AC-31-M-1 SM-AC-31-M-2 D2X Operator’s Manual...

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