SteelMax D3X R Operator's Manual
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SteelMax D3X R Operator's Manual

With electromagnetic base
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The tools of innovation.
OPERATOR'S MANUAL
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DRILLING MACHINE
WITH ELECTROMAGNETIC BASE
112 Inverness Circle East Suite F Englewood, CO 80112
1– 87STEELMAX, FAX 303 – 690 – 9172
www.steelmax.com
sales@steelmax.com

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Summary of Contents for SteelMax D3X R

  • Page 1 The tools of innovation. OPERATOR’S MANUAL DRILLING MACHINE WITH ELECTROMAGNETIC BASE 112 Inverness Circle East Suite F Englewood, CO 80112 1– 87STEELMAX, FAX 303 – 690 – 9172 www.steelmax.com sales@steelmax.com...

  • Page 2: Table Of Contents

    3.9. Adjusting the slider clearance ...................17 3.10. Replacing the motor brushes ..................18 4. WIRING DIAGRAM ......................19 5. D3X R-L PARTS LIST AND EXPLODED DRAWINGS .............20 6. D3XS R-L PARTS LISTS AND EXPLODED DRAWINGS ..........26 7. DECLARATION OF CONFORMITY .................32 8. QUALITY CERTIFICATE....................33...

  • Page 3: General Information

    10 mm (0.39’’) Minimum workpiece thickness Protection class Noise level 85 dB Required ambient temperature 0–40 °C (32–104 °F) Weight 27 kg (60 lbs) * Above 60 mm (2.3’’) the UCW-0191-00-00-00-0 arbor is required. D3X R/L / D3XS R/L Operator’s Manual...

  • Page 4: Design

    MT3 shank machine body arbor slider safety chain lug electromagnetic base Figure 1. D3X R/L design D3X R/L / D3XS R/L Operator’s Manual...

  • Page 5: D3Xs Special Function

    15 mm (0.6’’) without moving the electromagnetic base. To fix the drilling machine in chosen position, lock the eccentric shaft using the supplied 10 mm hex wrench. eccentric shaft D3X R/L / D3XS R/L Operator’s Manual...

  • Page 6: Equipment Included

     6 mm hex wrench 1 unit 1 unit  10 mm hex wrench – 1 unit  8 mm flat wrench 1 unit 1 unit  Operator’s Manual 1 unit 1 unit D3X R/L / D3XS R/L Operator’s Manual...

  • Page 7: Safety Precautions

    18. Using the machine on surfaces that are rusty, covered with a thick paint layer, uneven, or not stiff is prohibited. 19. Do not start operation in the case of excessive slider clearance. D3X R/L / D3XS R/L Operator’s Manual...
  • Page 8 31. Remove from the worksite and store in a secure and dry location when not in use, previously removing the tool from the holder. D3X R/L / D3XS R/L Operator’s Manual...

  • Page 9: Startup And Operation

    (drill) with one hand, and hit the drift using a hammer, paying attention not to damage the arbor (drill). Gently remove the arbor (drill) from the spindle socket and remove the drill drift. D3X R/L / D3XS R/L Operator’s Manual...

  • Page 10: Mounting And Operating The Annular Cutter

    Figure 5 shows how annular cutters operate. As the cutter penetrates the workpiece, the pilot pin recesses into the arbor and tightens the spring. As a result, after the cutter goes through the entire thickness, the slug core is expelled from the cutter. D3X R/L / D3XS R/L Operator’s Manual...

  • Page 11: Mounting The Screw Tap

    Mount the tap no. 1 into a proper adapter and then mount the adapter into the compensation holder. Taps with a conical shank can be mounted directly in the spindle or indirectly using a reducer sleeve with MT3 shank. D3X R/L / D3XS R/L Operator’s Manual...

  • Page 12: Mounting The Cooling System

    If the motor does not continue operation after the green MOTOR button is pushed and released, it means that the control circuit is operating properly and preventing further drilling because of too low adhesion force. D3X R/L / D3XS R/L Operator’s Manual...
  • Page 13 25.4 15.8 12.7 Plate thickness [mm] structural steel heat-treatable steel tool steel Air gap [mm] Figure 8. Holding force for a sample base in the function of surface thickness and air gap D3X R/L / D3XS R/L Operator’s Manual...

  • Page 14: Preparing

    Do not use pure water as the cutting fluid, however, using emulsions formed from mixing water and drilling oil is also satisfactory. The cooling system works by means of gravitation, therefore use a cooling paste when working in horizontal or inverted positions. D3X R/L / D3XS R/L Operator’s Manual...

  • Page 15: Drilling

    Once the hole is accomplished, retract the tool from the workpiece, stop the motor using the red MOTOR button, and disable the electromagnetic base by toggling the MAGNET switch to position ‘O’. D3X R/L / D3XS R/L Operator’s Manual...

  • Page 16: Tapping

    II and run the drilling machine for a while without load. Then, stop the motor and disable the electromagnetic base, and unplug the power cord from the power outlet. D3X R/L / D3XS R/L Operator’s Manual...

  • Page 17: Adjusting The Slider Clearance

    2.5 mm hex wrench and tighten the nuts with the 8 mm flat wrench. slider openings spoke handle mounting screws screw Figure 9. Adjusting the slider clearance D3X R/L / D3XS R/L Operator’s Manual...

  • Page 18: Replacing The Motor Brushes

    To mount brushes, proceed in reverse order. After the replacement, run the motor without load for 20 minutes. motor cover brush wire connector brush holder pressing spring screws brush Figure 10. Replacing the brushes D3X R/L / D3XS R/L Operator’s Manual...

  • Page 19: Wiring Diagram

    D3X R/L / D3XS R/L 4. WIRING DIAGRAM D3X R/L / D3XS R/L Operator’s Manual...

  • Page 20: D3X R-L Parts List And Exploded Drawings

    D3X R/L / D3XS R/L 5. D3X R-L PARTS LIST AND EXPLODED DRAWINGS ITEM PART NUMBER DESCRIPTION Q-TY KLN-0103-00-00-00-0 WEDGE MT3 UCW-0173-00-00-00-0 ARBOR ASSY AMT3-U19/3-3 LNC-0223-00-01-00-0 SAFETY CHAIN UKL-0399-11-00-00-0 COOLING SYSTEM DZW-0400-07-00-00-0 SPOKE HANDLE WITH KNOB SKR-0400-12-00-00-1 METAL CASE KLC-000003...
  • Page 21 HEX SOCKET ROUND HEAD SCREW WITH FLANGE M5x20 PDK-000043 SPRING WASHER 4.1 WZK-0400-03-02-00-0 START-STOP WIRE SET PDK-000060 EXTERNAL TOOTH LOCK WASHER 4.3 SRB-000156 HEX SOCKET HEAD CAP SCREW M8x35 KRP-0400-01-01-00-0 MAIN BODY ASSY PAS-0205-00-20-00-0 D-RING STRAP D3X R/L / D3XS R/L Operator’s Manual...
  • Page 22 SRB-000087 HEX SOCKET HEAD CAP SCREW M5x25 MSK-0473-03-01-00-0 PANEL PLATE WZK-0400-03-03-00-0 ROTATIONAL SPEED WIRE SET PNK-000013 MAGNET SWITCH WZK-0473-03-04-00-0 LEFT-RIGHT SWITCH WIRE SET PRC-000007 START-STOP SWITCH DLW-000007 CABLE GLAND WITH STRAIN RELIEF PG11 D3X R/L / D3XS R/L Operator’s Manual...
  • Page 23 D3X R/L / D3XS R/L D3X R/L / D3XS R/L Operator’s Manual...
  • Page 24 BRUSH – 230V SCZ-000022 BRUSH – 115V SCZ-000023 WKR-000407 CROSS RECESSED PAN HEAD TAPPING SCREW M4x20 SRB-000286 HEXAGON BOLT M5x76 LOZ-000055 BALL BEARING 8x22x7 WLK-0400-02-02-21-0 TOOTHED SHAFT z12, m=1.5 KOL-0400-02-02-22-0 MOVABLE WHEEL z=43 D3X R/L / D3XS R/L Operator’s Manual...
  • Page 25 INTERNAL RETAINING RING 62w PRS-000077 SEAL 35x55x10 PRS-000081 SEAL 35x56x12 WKR-000450 CROSS RECESSED PAN HEAD SCREW M5x10 LOZ-000034 BALL BEARING 10x26x8 LOZ-000028 BALL BEARING 25x47x12 LOZ-000051 BALL BEARING 35x62x14 SMR-000001 GREASE LUBRIPLATE BP1 0.39 kg D3X R/L / D3XS R/L Operator’s Manual...

  • Page 26: D3Xs R-L Parts Lists And Exploded Drawings

    4 MM HEX WRENCH KLC-000009 6 MM HEX WRENCH PDK-0139-00-04-00-0 WASHER D=18.8x10x1 USZ-0140-05-04-00-0 SEAL WYP-0154-00-02-00-0 PLUNGER SPR-0154-00-03-00-0 SPRING 1.6x12.4x159 KRP-0173-00-01-00-0 ARBOR BODY PRS-000009 INTERNAL RETAINING RING 19w WKR-000032 HEX SOCKET SET SCREW WITH FLAT POINT M10x10 D3X R/L / D3XS R/L Operator’s Manual...
  • Page 27 PUSH SPRING WKR-000415 CROSS RECESSED PAN HEAD SELF-TAPPING SCREW 3.5x13 WKR-000150 CROSS RECESSED COUNTERSUNK HEAD SCREW M4x10 WKR-000184 CROSS RECESSED PAN HEAD SCREW M4x12 WKR-000395 HEX SOCKET ROUND HEAD SCREW WITH FLANGE M5x20 D3X R/L / D3XS R/L Operator’s Manual...
  • Page 28 WZK-0400-03-03-00-0 ROTATIONAL SPEED WIRE SET PNK-000013 MAGNET SWITCH WZK-0400-03-02-00-0 START-STOP WIRE SET PRC-000007 START-STOP SWITCH WZK-0473-03-04-00-0 LEFT-RIGHT SWITCH WIRE SET DLW-000007 CABLE GLAND WITH STRAIN RELIEF PG11 PDK-000060 EXTERNAL TOOTH LOCK WASHER 4.3 D3X R/L / D3XS R/L Operator’s Manual...
  • Page 29 D3X R/L / D3XS R/L D3X R/L / D3XS R/L Operator’s Manual...
  • Page 30 BRUSH – 230V SCZ-000022 BRUSH – 115V SCZ-000023 WKR-000407 CROSS RECESSED PAN HEAD TAPPING SCREW M4x20 SRB-000286 HEXAGON BOLT M5x76 LOZ-000055 BALL BEARING 8x22x7 WLK-0400-02-02-21-0 TOOTHED SHAFT z12, m=1.5 KOL-0400-02-02-22-0 MOVABLE WHEEL z=43 D3X R/L / D3XS R/L Operator’s Manual...
  • Page 31 INTERNAL RETAINING RING 62w PRS-000077 SEAL 35x55x10 PRS-000081 SEAL 35x56x12 WKR-000450 CROSS RECESSED PAN HEAD SCREW M5x10 LOZ-000034 BALL BEARING 10x26x8 LOZ-000028 BALL BEARING 25x47x12 LOZ-000051 BALL BEARING 35x62x14 SMR-000001 GREASE LUBRIPLATE BP1 0.39 kg D3X R/L / D3XS R/L Operator’s Manual...

  • Page 32: Declaration Of Conformity

    Elewatorska 23/1 15-620 Bialystok Poland declare with full responsibility that product: D3X R/L Drilling Machine with Electromagnetic Base D3XS R/L Drilling Machine with Electromagnetic Base which the declaration applies to is in accordance with the following standards:  EN 50144-1 ...

  • Page 33: Quality Certificate

    D3X R/L / D3XS R/L 8. QUALITY CERTIFICATE Machine control card D3X R/L / D3XS R/L Drilling Machine with Electromagnetic Base Serial number ........................ Spindle radial runout ...................... Slider to base travel perpendicularity ................Spindle axis to base perpendicularity ................

  • Page 34: Warranty Card

    WARRANTY CARD No.................. in the name of Manufacturer warrants the D3X R/L / D3XS R/L Drilling Machine with Electromagnetic Base to be free of defects in material and workmanship under normal use for a period of 12 months from date of sale.

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