Related Manuals for SteelMax D1
Summary of Contents for SteelMax D1
- Page 1 The tools of innovation. OPERATOR’S MANUAL DRILLING MACHINE WITH ELECTROMAGNETIC BASE 15335 E. Freemont Drive, Centennial, CO 80112 1– 87STEELMAX, FAX 303 – 690 – 9172 www.steelmax.com sales@steelmax.com...
-
Page 2: Table Of Contents
Contents 1. GENERAL INFORMATION ....................3 1.1. Application ......................... 3 1.2. Technical data......................3 1.3. Equipment included ....................4 1.4. Dimensions ........................ 5 1.5. Design ........................5 2. SAFETY PRECAUTIONS ....................6 3. STARTUP AND OPERATION ................... 8 3.1. Installing, removing, and operating the annular cutter ..........8 3.2. -
Page 3: General Information
1. GENERAL INFORMATION 1.1. Application The D1 is a drilling machine with electromagnetic base, designed to drill holes with diameters of up to 36 mm (1-7/16’’) to a depth of up to 51 mm (2’’) by using annular cutters. The electromagnetic base allows the drilling machine to be fixed to ferromagnetic surfaces with a force that ensures operator safety and proper machine operation. -
Page 4: Equipment Included
1.3. Equipment included Drilling machine with cooling 1 unit system bottle and chip guard Plastic box 1 unit Handle 3 units Safety strap 1 unit 4 mm hex wrench with handle 1 unit – Operator’s Manual 1 unit D1 Operator’s Manual... -
Page 5: Dimensions
314 mm (12-3/8’’) 1.5. Design Cooling system bottle Bottle valve lever Feed shaft Carrying handle MOTOR start button Control panel Spindle with arbor Chip guard Electromagnetic base MOTOR stop button Electromagnetic base Opening for safety strap (MAGNET) switch D1 Operator’s Manual... -
Page 6: Safety Precautions
17. Do not make holes which diameter or depth differ from those specified in the technical data. 18. Never use near flammable liquids or gases, or in explosive environments. 19. Never use the machine on surfaces that are rusty, covered with paint, uneven, or not rigid. D1 Operator’s Manual... - Page 7 31. Never leave the machine unattended during work. 32. Remove from the worksite and store in a secure and dry place when not in use, previously removing the cutter and pilot pin from the arbor. D1 Operator’s Manual...
-
Page 8: Startup And Operation
Next, insert the cutter into the arbor (3) so that the flats 4 are aligned with the set screws 5, and then use the 4 mm hex wrench to tighten both set screws. To remove the cutter, loosen the screws 5 with the 4 mm hex wrench. Fig. 1. Installing the annular cutter D1 Operator’s Manual... - Page 9 Annular cutters are designed to drill only through holes shown in Fig. 3. When drilling incomplete through holes the pilot pin must not be used. Incomplete through holes Complete through holes Fig. 3. Types of holes to drill with annular cutters D1 Operator’s Manual...
-
Page 10: Installing And Removing The Cooling System Bottle
Rotate the handles (1, Fig. 4) to raise the motor, place the cooling system bottle on the machine (2), and then attach the bottle hose to the hose fitting (3). Before removing the bottle, detach the hose from the fitting, and raise the motor. Fig. 4. Installing the cooling system bottle D1 Operator’s Manual... -
Page 11: Control System Of The Electromagnetic Base Holding Force
(do not conduct magnetic flux) and the machine is not able to clamp onto them. Use the safety strap to prevent the machine from falling and avoid possible injury to the operator if the machine loses the clamping. To protect the machine, attach it to D1 Operator’s Manual... - Page 12 Because the cooling system works by gravity, when working in inverted or horizontal positions (Fig. 5b, 5c) use coolants under pressure or in the form of spray or paste. D1 Operator’s Manual...
-
Page 13: Drilling
Tighten the bottle cap, close the valve, and then press the pilot pin to expel the coolant remaining within the cooling system. Before inserting the machine into the box, wear gloves to remove the cutter from the arbor. D1 Operator’s Manual... -
Page 14: Replacing The Motor Brushes
5 mm (3/16’’), replace both brushes with new ones. To install brushes, proceed in reverse order. After the replacement, run the motor without load for 20 minutes. Fig. 6. Replacing the brushes D1 Operator’s Manual... -
Page 15: Accessories
4.1. Pressure cooling system Capacity of 2 liters. Part number: UKL-0440-16-00-00-0 4.2. Pipe attachment DMP 251 Designed for pipes with diameters of 80–250 mm (3–10’’). Internal dimensions: 95 mm × 211 mm (3-3/4’’ × 8-5/16’’). Part number: PDS-0110-03-00-01-0 D1 Operator’s Manual... -
Page 16: Wiring Diagram
5. WIRING DIAGRAM D1 Operator’s Manual... -
Page 17: Exploded Drawings And Parts List
6. EXPLODED DRAWINGS AND PARTS LIST ITEM PART NUMBER DESCRIPTION Q-TY SKR-000010 PLASTIC BOX KLC-000036 4 MM HEX WRENCH WITH HANDLE PAS-000007 SAFETY STRAP 250 D1 Operator’s Manual... - Page 18 D1 Operator’s Manual...
- Page 19 PLY-0271-03-07-00-0 BRUSH HOLDER PRESSURE PLATE WKR-000326 CROSS RECESSED COUNTERSUNK HEAD SHEET METAL SCREW 2.9x13 PRT-0440-02-02-00-1 GUIDE 38* LOZ-000047 BALL BEARING 25x47x12 LOZ-000072 BALL BEARING 9x26x8 WYP-0139-00-02-00-1 PLUNGER SPR-0271-02-02-03-0 SPRING 42* KRP-0272-02-02-01-0 SPINDLE BODY USZ-0279-02-01-06-0 SEAL PRS-000009 INTERNAL RETAINING RING 19w D1 Operator’s Manual...
- Page 20 CROSS RECESSED PAN HEAD TAPPING SCREW WKR-000081 CROSS RECESSED PAN HEAD SELF-TAPPING SCREW 4.8x19 PDK-000042 SPRING WASHER 4.1 SRB-000062 HEX SOCKET HEAD CAP SCREW M4x12 0.055 – SMR-000001 GREASE (2 oz) * before you order read the service manual D1 Operator’s Manual...
-
Page 21: Declaration Of Conformity
EC Declaration of Conformity PROMOTECH sp. z o.o. ul. Elewatorska 23/1 15-620 Białystok Poland declare with full responsibility that: D1 Drilling Machine with Electromagnetic Base is manufactured in accordance with the following standards: • EN 60745-1 • EN 55014 •... -
Page 22: Quality Certificate
8. QUALITY CERTIFICATE Machine control card D1 Drilling Machine with Electromagnetic Base Serial number ........................ Spindle radial runout ...................... Slide to base travel perpendicularity ................Spindle axis to base perpendicularity ................Electromagnetic base holding force ................≤ 1.25) (surface with the thickness of 22 mm and roughness R... -
Page 23: Warranty Card
WARRANTY CARD No.................. in the name of Manufacturer warrants the D1 Drilling Machine with Electromagnetic Base to be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale.
Need help?
Do you have a question about the D1 and is the answer not in the manual?
Questions and answers