SteelMax D2X Operator's Manual

SteelMax D2X Operator's Manual

Drilling machine
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SAFETY INSTRUCTIONS

AND OPERATOR'S MANUAL
FOR
DRILLING MACHINE
D2X
D2X 8/2014
Operator's Manual For Drilling Machine
- 1 -

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Summary of Contents for SteelMax D2X

  • Page 1: Safety Instructions

    SAFETY INSTRUCTIONS AND OPERATOR’S MANUAL DRILLING MACHINE D2X 8/2014 Operator's Manual For Drilling Machine - 1 -...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SAFETY INSTRUCTIONS ......................3 1.General information ........................3 2.General safety advice ........................3 START UP AND OPERATION ...................... .5 1.Cutters and optional equipment features ..................5 2.Machine start up .......................... 6 3.Operating instructions ........................9 III. ADJUSTMENT, MAINTENANCE AND SERVICE ............... 10 TECHNICAL DATA ........................
  • Page 3: Safety Instructions

    BEFORE YOU START WORK WITH THE MACHINE, PLEASE READ THESE INSTRUCTIONS CAREFULLY AND USE ALL RECOMMENDATIONS. SAFETY INSTRUCTION The magnetic drilling machine should be used only for the purpose described in this manual. Using the machine incorrectly or not for its intended use may result in serious injury and/or death.
  • Page 4 Important rules of safe use of drilling machine Before attempting to work with the machine, check condition of the electrical supply, including power cord and plug. The drilling machine should be connected to an installation equipped with protection circuit (neutral or ground) and protected with a 15 Ampere fuse/circuit breaker for 220V and 20 Ampere fuse/circuit breaker for 120V.
  • Page 5: Start Up And Operation

    II. START UP AND OPERATION 1. Cutters and optional equipment features The D2X uses a #2 Morse taper which makes it possible to use twist steel bits by using our optional ½” adjustable chuck adapter. (Part # SM2MTJ) The annular cutter (2) slides inside arbor body (1) and is fastened with screws (3).
  • Page 6: Machine Start Up

    A few types of holes that can be done with an annular cutter 2. Machine start up The machine is supplied in a metal box with complete standard equipment. D2X comes in standard equipment set which consists of:  metal box for storage or transport ...
  • Page 7 2.1 Before first drill:  Steel elements of the drilling machine are protected for transit and storing with grease film.  All grease should be removed before first start up of the machine  All handles should be screwed into pinion before each use. 2.2 Before you cut Before positioning the machine on work piece always make sure that: Work piece is made of steel;...
  • Page 8 heat and premature dulling of the cutter. Plug must be ejected after the hole is completed. If you experience plugs getting stuck inside a cutter after hole is complete, try to reduce pressure on the cutter or use a different coolant. Do not allow excessive shavings to build up around the cutter and arbor.
  • Page 9 2.6 Semiautomatic gib adjustment Turn the spoke handles (1), so the screws (2) in the face plate are visible through the openings in the slider (5).. After loosening all the screws, slide the slider up and down several times so that the pressure strip aligns itself and automatically adjusts the gib to the proper clearance.
  • Page 10 2.7 Installing and uninstalling the cooling system Hang the cooling system on the screws (1) and lower the chip guard (2). Insert the cooling hose, with the spring positioned as in the figure below, between the pin and arbor (3), and attach the tip of the cooling hose to the coupling. Then, slide the spring to the end of the hose (4), until it touches the arbor (5).
  • Page 11: Operating Instructions

    Operating instructions The machine is supplied in a metal box. Steel elements of the drilling machine are protected for transit and storing with grease film. Before first start up of the machine all grease should be removed. Before each use all spoke handles should be screwed into the pinion.
  • Page 12: Adjustment, Maintenance And Service

    III. ADJUSTMENT, MAINTENANCE AND SERVICE  Every 50 hours of work, or as need arises, elimination of excess play in slide guides should be performed. The screws and the locking nuts are provided for that reason. The slide guide should go up easily and not slide down under its own weight.
  • Page 13: Technical Data

    IV. TECHNICAL DATA □ Power supply 110÷120V AC / 50-60 Hz □ 220÷240V AC / 50-60 Hz Power required 1300 W Motor power 1260 W Tool holder 3/4" (19 mm) Weldon 7/8” (23 mm) Max. twist drill diameter 2” (50 mm) Max.
  • Page 14 The D2X machine is capable of cutting 2” (50 mm) holes through 2” plate. That is unique for an electromagnetic drill of this size and weight length Check the condition of the carbon brushes for every 100 hours of work. If the of the brush is less than 5 mm, they should be replaced.
  • Page 15 V. Parts List and Exploded Drawings ITEM PART NUMBER DESCRIPTION Q-TY KLN-0103-01-00-00-0 WEDGE MT2 DZW-0212-12-00-00-0 SPOKE HANDLE INCLUDING KNOB (ASSY) UCW-0220-00-00-01-0 ARBOR SET - AMT2-C19/2-2 LNC-0223-00-01-00-0 SAFETY CHAIN OSL-0399-17-00-00-0 SAFETY SPRING UKL-0399-11-00-00-0 COOLING SYSTEM SKR-0399-15-00-00-1 METAL BOX KLC-000007 4 MM HEX WRENCH KLC-000005 HEX.
  • Page 16 ITEM PART NUMBER DESCRIPTION Q-TY PRS-000017 EXTERNAL RETAINING RING 25z PRS-000105 SEAL O-RING 25.2x3 WKR-000032 HEX SOCKET SET SCREW WITH FLAT POINT M10x10 10 13 PART NUMBER DESCRIPTION STJ-0399-01-00-00-1 FRAME ASSEMBLY WLK-0212-00-07-00-1 PINION SHAFT SZN-0212-10-02-00-2 POWER CORD 230V 3x1.5 WITH STRAIN RELIEF ASSY SZN-0075-00-51-00-5 POWER CORD 120V 3x2,08 WITH STRAIN RELIEF ASSY POWER CORD 230V 3x1.5 WITH STRAIN RELIEF ASSY SZN-0212-10-02-00-5...
  • Page 17 PART NUMBER DESCRIPTION LST-0399-01-01-02-1 PRESSURE PLATE NKR-000016 NUT M5 PDK-000017 ROUND WASHER 5,3 SPR-000043 SPRING 1,6x8x14,5 WKR-000043 HEX SOCKET SET SCREW WITH FLAT POINT M5x10 TLJ-000010 SELF-LUBRICATING SLEEVE 28x32x16 SRB-000086 HEX SOCKET BOLT M5x20 PDS-0300-01-02-00-0 ELECTROMAGNETIC BASE PAS-0212-00-23-00-0 D-RING STRAP PDK-000046 SPRING WASHER 6,1 SRB-000115...
  • Page 18 21 27 - 18 -...
  • Page 19 NPD-0399-02-00-00-0 MOTOR ASSY - 230V NPD-0399-02-00-00-1 MOTOR ASSY - 120V ITEM PART NUMBER DESCRIPTION Q-TY TLJ-0171-00-22-00-0 SWITCH SLEEVE SPR-0171-00-23-00-0 SWITCH SPRING DZW-0171-00-24-00-0 SHIFT LEVER WLK-0202-00-16-00-1 SHIFT PIN SHORT KOL-0211-00-10-00-0 GEAR z 52, m=1,25mm WPS-0211-00-13-00-1 KEY 6x6x15 PDK-0211-00-15-00-0 WASHER, THRUST 10x1 (2x2) PDK-0211-00-16-00-0 BEARING WASHER 8,1 WDL-0211-00-28-00-1 SHIFT FORK WLK-0211-01-02-00-0 PINION SHAFT z=12 ASSY...
  • Page 20 NPD-0399-02-00-00-0 MOTOR ASSY - 230V NPD-0399-02-00-00-1 MOTOR ASSY - 120V ITEM PART NUMBER DESCRIPTION Q-TY LOZ-000025 BALL BEARING 12x28x8 WRZ-0399-02-02-02-0 SPINDLE LST-0399-02-02-03-0 GEAR RACK KRP-0399-02-02-11-1 GEARCASE PRS-000035 INTERNAL RETAINING RING 62w KLK-000034 DOWEL PIN 4n6x14 PRS-000017 EXTERNAL RETAINING RING 25z PRS-000021 EXTERNAL RETAINING RING 30z PDK-000045...
  • Page 21: Electrical Diagram

    VI. ELECTRICAL DIAGRAM - 21 -...
  • Page 22: Ec Declaration Of Conformity

    Elewatorska street 23/1 15-620 Bialystok, Poland declare with full responsibility that product: D2X DRILLING MACHINE which the declaration applies to is in accordance with the following standard(s) placed below: EN 50144-1, EN 55014 and satisfies safety regulations of guidelines: 2004/108/EC, 2006/95/EC,...
  • Page 23: Machine Test Certificate

    VIII. MACHINE TEST CERTIFICATE Machine control card □ D2X /120V □ D2X /230V Serial No. _______________________ Date of test: _______________________ Electric test results: Test Result Test with sinusoidal voltage of 1000 V and frequency 60 Hz Resistance of the protective circuit [Ω]...
  • Page 24: Warranty Card

    Date of Production .......... Serial No ..........Quality Control: ......................Date of Purchase:......................Signature of Seller…………………………....…………………………………….. D2X 8/2014 Operator's Manual For Drilling Machine - 24 -...
  • Page 25 3/4” SHANK M2AL ANNULAR CUTTERS 1" D.O.C. 2" D.O.C. M2AL Cutter DECIMAL Diameter EQUIVALENT PART# PART# 7/16” 0.4375 SM-AC-0438-1 SM-AC-0438-2 1/2” 0.5000 SM-AC-0500-1 SM-AC-0500-2 9/16” 0.5625 SM-AC-0563-1 SM-AC-0563-2 5/8” 0.6250 SM-AC-0625-1 SM-AC-0625-2 11/16” 0.6875 SM-AC-0688-1 SM-AC-0688-2 3/4” 0.7500 SM-AC-0750-1 SM-AC-0750-2 13/16”...

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