SteelMax D250X Operator's Manual
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SteelMax D250X Operator's Manual

Drilling machine with electromagnetic base
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The tools of innovation.
OPERATOR'S MANUAL
DRILLING MACHINE
WITH ELECTROMAGNETIC BASE
D
2
5
0
X
D
2
5
0
X
112 Inverness Circle East Suite F Englewood, CO 80112
1– 87STEELMAX, FAX 303 – 690 – 9172
www.steelmax.com
sales@steelmax.com

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Summary of Contents for SteelMax D250X

  • Page 1 The tools of innovation. OPERATOR’S MANUAL DRILLING MACHINE WITH ELECTROMAGNETIC BASE 112 Inverness Circle East Suite F Englewood, CO 80112 1– 87STEELMAX, FAX 303 – 690 – 9172 www.steelmax.com sales@steelmax.com...

  • Page 2: Table Of Contents

    Contents 1. GENERAL INFORMATION ....................3 1.1. Application ......................... 3 1.2. Technical data......................3 1.3. Equipment included ....................4 1.4. Dimensions ........................ 5 1.5. Design ........................6 2. SAFETY PRECAUTIONS ....................7 3. STARTUP AND OPERATION ................... 9 3.1. Installing and removing the annular cutter ..............9 3.2.

  • Page 3: General Information

    1. GENERAL INFORMATION 1.1. Application The D250X is a drilling machine designed to drill holes with diameters of up to 65 mm (2.56″) to a depth of up to 75 mm (2.95″) by using annular cutters. The electromagnetic base clamps the machine to ferromagnetic surfaces. This makes sure that the operator is safe and the machine works correctly.

  • Page 4: Equipment Included

    D250X 1.3. Equipment included Drilling machine 1 unit Plastic box 1 unit Cooling system 1 unit Handle 3 units Safety strap 1 unit 5 mm hex wrench with a handle 1 unit – Operator’s Manual 1 unit This document is protected by copyrights.

  • Page 5: Dimensions

    D250X 1.4. Dimensions 355 mm (14″) 264 mm (10.4″) This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 6: Design

    D250X 1.5. Design Motor START Motor STOP Electromagnetic base (MAGNET) switch Bottle valve lever Carrying handle Gear switch Spindle with arbor Chip guard Hole for a safety strap Electromagnetic base This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 7: Safety Precautions

    D250X 2. SAFETY PRECAUTIONS 1. Before use, read this Operator’s Manual and complete a training in occupational safety and health. 2. Use only in applications specified in this Operator’s Manual. 3. Make sure that the machine has all parts and they are genuine and not damaged.
  • Page 8 D250X 20. Do not use on surfaces that are rough, not flat, not rigid, or have rust, paint, chips, or dirt. 21. Use the safety strap to attach the machine to a stable structure. Put the strap through the hole in the machine body. In the horizontal position, attach the strap to the carrying handle.

  • Page 9: Startup And Operation

    D250X 3. STARTUP AND OPERATION 3.1. Installing and removing the annular cutter Unplug the power cord and rotate the handles to the right (1) to lift the motor. Use gloves to put the correct pilot pin into the annular cutter (2). Use a dry cloth to clean the arbor and the cutter.

  • Page 10: Installing And Removing The Cooling System

    D250X 3.2. Installing and removing the cooling system Attach the bottle to the bracket (1). Attach the hose to the fitting (2). To remove the bottle, continue in reverse sequence. This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.

  • Page 11: Monitoring System Of The Clamping Force

    D250X 3.3. Monitoring system of the clamping force The drilling machine has a system that monitors the clamping force of the electro- magnetic base. The force will be lower if there is rust, paint, chips, or dirt. The force will be lower also if the surface is thin, rough, not flat, not rigid, the voltage is lower than required, or the bottom of the base is worn.
  • Page 12 D250X Inverted drilling Vertical drilling Horizontal drilling ✓ CORRECT INCORRECT Rotate the handles to the left to put the cutter above the workpiece. In the vertical position, install the cooling system and fill it with coolant. Do not use only water as the coolant. But you can mix water and drilling oil. Then, make sure that the cooling system works correctly.

  • Page 13: Drilling

    D250X 3.5. Drilling Use the gear switch to set the gear based on the table that follows. Hole diameter Rotational speed* Tool [rpm] [mm] [in] 12–30 0.47–1.18 390 (gear II) HSS annular cutter 30–65 1.18–2.56 160 (gear I) 12–34 0.47–1.34...
  • Page 14 D250X If you are going to drill holes deeper than 50 mm (2″), retract the tool above the workpiece as often as possible. This allows chips to be removed from the hole. If the grooves of the tool are clogged, turn off the motor and use a brush to clean them.

  • Page 15: Replacing The Motor Brushes

    D250X 3.6. Replacing the motor brushes Every 100 work hours, check the condition of the brushes. To do this, unplug the power cord and remove the cover (1). Lift the spring (2) and remove the brush. If the brush is shorter than 5 mm (0.2″), replace the two brushes with new ones.

  • Page 16: Accessories

    D250X 4. ACCESSORIES 4.1. Pressure cooling system Capacity of 2 liters. Part number: UKL-0440-16-00-00-0 4.2. Pipe attachment DMP 251 For pipes with diameters of 80–250 mm (3–10″). Internal dimensions: 95×211 mm (3.74″ × 8.31″). Part number: PDS-0110-03-00-01-0 This document is protected by copyrights.

  • Page 17: Exploded Views And Parts Lists

    D250X 5. EXPLODED VIEWS AND PARTS LISTS ITEM PART NUMBER DESCRIPTION Q-TY UKL-0630-04-00-00-0 COOLANT BOOTLE ASSY DZW-0212-12-00-00-0 SPOKE HANDLE ASSY KLC-000037 5 MM HEX WRENCH WITH HANDLE PAS-000008 SAFETY STRAP SKR-000017 PLASTIC BOX This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 18 D250X ITEM PART NUMBER DESCRIPTION Q-TY SLN-0630-01-00-00-0 MOTOR - 115V SLN-0630-01-00-00-1 MOTOR - 230V SRB-000083 HEX SOCKET HEAD CAP SCREW M5x16 PDK-000044 SPRING WASHER 5.1 PDK-000017 ROUND WASHER 5.3 WKR-000413 CROSS RECESSED PAN HEAD SCREW M5x6 MCW-0630-06-00-00-0 COOLANT BOOTLE BRACKET...
  • Page 19 D250X ITEM PART NUMBER DESCRIPTION Q-TY SPR-000030 PUSH SPRING TLJ-0399-06-00-00-0 BOTTOM SLEEVE SRB-000119 HEX SOCKET HEAD CAP SCREW M6x30 RDK-0630-02-00-00-0 GEARBOX ASSY PRS-000019 EXTERNAL RETAINING RING 28z TLJ-000010 SELF-LUBRICATING SLEEVE 28x32x16 SRB-000118 HEX SOCKET HEAD CAP SCREW M6x30 PDK-000046 SPRING WASHER 6.1...
  • Page 20 D250X ITEM PART NUMBER DESCRIPTION Q-TY WKR-000526 TORX PAN HEAD SCREW 4x25 WKR-000527 TORX PAN HEAD SCREW 4x35 PKR-0630-01-04-00-0 STATOR COVER OBD-0630-99-01-00-0 MOTOR COVER WITH STATOR ASSY - 230V OBD-0630-99-01-00-1 MOTOR COVER WITH STATOR ASSY - 115V WKR-000506 SCREW FOR PLASTIC 3x10 This document is protected by copyrights.
  • Page 21 D250X ITEM PART NUMBER DESCRIPTION Q-TY PKR-0563-01-09-00-0 BRUSH COVER WKR-000192 CROSS RECESSED PAN HEAD SCREW M4x6 PDK-000060 EXTERNAL TOOTH LOCK WASHER 4.3 PDK-000015 ROUND WASHER 4.3 BRUSH – 115V SCZ-000035 BRUSH – 230V SCZ-000036 OBD-0630-01-06-01-0 STATOR HOUSING ASSY – 115V OBD-0630-01-06-01-1 STATOR HOUSING ASSY –...
  • Page 22 D250X ITEM PART NUMBER DESCRIPTION Q-TY KLK-000051 DOWEL PIN 5n6x30 WDZ-0630-02-07-00-0 SLIPPER ASSY KOL-0630-02-03-00-0 GEAR z42 z54 WPS-0563-02-20-00-1 KEY 4x4x25 WLK-0630-02-04-00-0 PINION SHAFT z12 PDK-000164 SPACER WASHER 12x18x1 This document is protected by copyrights. Copying, using, or distributing without permission of PROMOTECH is prohibited.
  • Page 23 D250X ITEM PART NUMBER DESCRIPTION Q-TY WLK-0630-02-02-00-0 PINION SHAFT ASSY PDK-0211-00-16-00-0 BEARING WASHER 8.1 PRS-000322 EXTERNAL RETAINING RING 24z KOL-0630-02-05-00-0 GEAR z45 WPS-0630-02-08-00-0 KEY 6x6x16 LOZ-000047 BALL BEARING 25x47x12 LOZ-000006 NEEDLE BEARING 8x12x10 LOZ-000171 NEEDLE BEARING 12x18x12 KLK-000045 DOWEL PIN 5n6x12...

  • Page 24: Declaration Of Conformity

    PROMOTECH sp. z o.o. ul. Elewatorska 23/1 15-620 Białystok Poland We declare with full responsibility that: D250X Drilling Machine with Electromagnetic Base is manufactured in accordance with the following standards: • EN 60745-1 • EN 55014-1 • EN ISO 12100 and satisfies the regulations of the guidelines: 2014/30/EU, 2014/35/EU, 2006/42/EC, 2011/65/EU, 2012/19/EU.

  • Page 25: Warranty Card

    7. WARRANTY CARD WARRANTY CARD No..... ……………………….. in the name of Manufacturer warrants the D250X Drilling Ma- chine with Electromagnetic Base to be free of defects in material and workmanship under normal use for a period of 12 months from the date of sale.

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