Fuji Electric FCX-AII-V5 Series Instructions Manual And Service Instructions
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Fuji Electric FCX-AII-V5 Series Instructions Manual And Service Instructions

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Fuji Electric France S.A.S.
INSTRUCTIONS MANUAL and
SERVICE INSTRUCTIONS
"FCX-AII-V5" serie transmitters
Type : FKC...5
FKG...5, FKP...5
FKA...5, FKH...5
FKE...F
FKD, FKB, FKM...F
FKP, FKH...F
INF-TN5FCXA2V5e-E
April, 2014
DATE

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Summary of Contents for Fuji Electric FCX-AII-V5 Series

  • Page 1 INSTRUCTIONS MANUAL and SERVICE INSTRUCTIONS "FCX-AII-V5" serie transmitters Type : FKC...5 FKG...5, FKP...5 FKA...5, FKH...5 FKE...F FKD, FKB, FKM...F FKP, FKH...F Fuji Electric France S.A.S. INF-TN5FCXA2V5e-E April, 2014 DATE...
  • Page 2 INF-TN5FCXA2V5e-E...
  • Page 3 CAUTION : Rotating the upper assembly part : The upper assembly (housing and electronic unit) can be rotated by 90° left or right just by remo- ving the 3 hexagonal screws. If the assembly parts must be turned over than 90°, or if the position is already amended since the delevery by Fuji, it's necessary to remove the electronic unit from the housing cell before turn the housing.

  • Page 4: Introduction

    INTRODUCTION First read this instruction manual carefully until an adequate understanding is required, and then proceed to installation, operation and maintenance of the FCX-AIIV5 series transmitter. improvement. This instruction manual should be kept by a person who is actually using the transmitter. After reading this manual, keep it at a place easier to access.

  • Page 5: Cem Compatibility

    CEM COMPATIBILITY EMC Directive (2004/108/EC) All models of FCX series transmitters type FCX-AII are in accordance with : • the harmonized standards: - EN 61326-1 : 2006 (Electrical equipment for measurement, control and laboratory use - EMC requirements). criteria for tranducers with integrated or remote signal conditioning) Emission limits : EN 61326-1 : 2006 Frequency range (MHz) Limits...

  • Page 6: Classification Of Safety Instructions

    CLASSIFICATION OF SAFETY INSTRUCTIONS First of all, read carrefully the “Safety instructions” for your own safety and for cor- rect use of the transmitter. • The risks related to a non-respect of the instructions are priorized as follow : Risk of death or sever injury if the safety instructions are not fol- DANGER lowed.

  • Page 7: Important Recommendations

    IMPORTANT RECOMMENDATIONS Storage for a long period Store the transmitter in a dry room at normal temperature and humidity. Keep protection caps in place at the conduit connection and process connection. For installation, select an appropriate place Site at location with minimal vibration, dust and corrosive gas At a place allowing an adequate space for check-up Site at location large enough to allow maintenance and chec- king.

  • Page 8: Table Of Contents

    CONTENTS INTRODUCTION ...........................4 CEM COMPATIBILITY ..........................5 CLASSIFICATION OF SAFETY INSTRUCTIONS ................6 IMPORTANT RECOMMENDATIONS ....................7 1. OUTLINE ............................. 2. OPERATING PARTS AND THEIR FUNCTIONS ................10 3. START UP AND SHUTDOWN ......................13 3.1 Preparation for Start up ....................13 3.2 Operation ..........................14 3.3 Shutdown ...........................15 4.

  • Page 9: Outline

    OUTLINE The FCX-A2 V5 series transmitter accurately measures the differential pressure, level of liquid, All the adjustment functions are incorporated in the transmission unit for making adjustments easily and exactly. Transmitter settings (such as range and damping time constant, etc.) can be changed from an HHC (Hand Held Communicator).

  • Page 10: Operating Parts And Their Functions

    OPERATING PARTS AND THEIR FUNCTIONS Amplifier unit Analog indicator connector LCD unit connector Zero/Span adjustment Process selector switch connection Amplifer unit Detecting Indicator unit (Local configurator unit (Digital) (Analog) with LCD display) ％ DISP DISP SPAN SPAN Vent/drain ZERO ZERO plug Adjusting screw MODE...
  • Page 11 Mode indicating function of digital indicator DISP SPAN ZERO Mode indication Mode When indicated When not indicated % output Actual scale ZERO Possible external zero adjustment External zero adjustment not possible SPAN Possible external span adjustment External span adjustment not possible. DISP Digital indicator display...
  • Page 12 Plus key Minus key DISP SPAN ZERO Mode key MODE Normal mode (normal mode for indicating a measured value) Clignotement Valeur (Le transmetteur est en marche) mesurée SPAN * For status indication in the normal mode, refer to the previous section “Mode indicating function of digital indicator.” Setting mode (functions of the 3 push button key switches) Lighting (The setting of...

  • Page 13: Start Up And Shutdown

    START UP AND SHUTDOWN 3.1 Installation : After installation (refer to chapter 6.1) and before start up of the transmitter, be sure to perform the following checks and procedures. Preparation : (1) Check for liquid or gas leakage of the process connection by ap- plying soapy water or similare.

  • Page 14: Operation

    3.2 Operation (1) Operation of gauge (FKG) and absolute (FKA) pressure transmitter : Open the valve slowly to apply a pressure. When a pressure is applied, the transmitter is set in the operating status. (2) Operation of differential pressure transmitter (FKC): Open Set the operating status by manipulating Stop valve on the...

  • Page 15: Shutdown

    Check of operating status 3.3 Shutdown Follow the procedures (1) Absolute and gauge pressure transmitters (FKG/FKP or FKA/FKH) : Close the valve slowly to stop applying a pressure. The transmitter is set in the measurement stop status. Close (2) Flow and differential pressure transmitter (FKC) : Close the stop valve on the high pressure side (HP side) slowly.

  • Page 16: Adjustment

    ADJUSTMENT (If zero adjustment is performed after span adjustment, the 100% point may not be adjusted correctly.) Accordingly, the zero point (LRV) or span (URV-LRV) of the measuring range is changed. To unit with three push buttons after this operation DANGER case to make following adjustments with active DC power supply.

  • Page 17: Span Adjustment By The Screw

    After adjustment, the transmitter should be kept energized at about 10 INDICATION seconds to write the adjustment results into memory. When a digital indicator is attached to the transmitter, it's necessary to remove this indicator and to replace it in the same place by the zero/span adjustment electronic circuit.
  • Page 18 Note : 1) After adjustment the span, reset the mode setting switch to Zero position Note : Increase 1) If the transmitter is locked, it can't be adjusted by the external adjustment screw. Decrease 2) When a digital indicator is attached to the transmitter, Fine adjustment : turning slowly make sure that the LCD lamp “ZERO”...
  • Page 19 You can use various functions of the FCX-AII V5 serie transmitters with 3 push button key Cautions for opération To change the set value, check that the control loop of the host DANGER system (such as an instrumentation system) can be performed manually.

  • Page 20: Menu List

    4.2.1 Menu list The following are the menu items. Adjust each setting as required. Item Item name Description Page TAG No. 1. TAG Display and setting of TAG No. (*1) Model code 2. TYPE Display and setting of type (*1) 3-1.

  • Page 21: Switching Menus

    4.2.2 Switching menus Press the key for a few seconds to switch the normal mode to the setting mode (item name selection screen). Press the key for a few seconds to switch the setting mode (item name selection screen) to the normal mode. After selecting an item with the / keys, press the ) key (in normal operation) to move to each item.

  • Page 22: Operating Procedure

    4.2.3 Operating procedure TAG N° ① ② ③ 3 ... Note) ④ INF-TN5FCXA2V5e-E...
  • Page 23 Model code (TYPE) ① ② 3 ... ③ Note) ④ INF-TN5FCXA2V5e-E...
  • Page 24 Serial N° SERIAL N°(8 letters) and transmitters software version are displayed. Display of SERIAL No. • Press the key on the screen to display the SE- ① ② RIAL N° ( ) Note) Characters other than numerical characters, capital letters of the alphabet, space, and “–” are displayed as “*.”...
  • Page 25 Engineering unit • To display the screen for changing the engineering unit ( ), press the key on the screen • Select an engineering unit with the keys on the screen ① ② INDICATION The engineering unit is set according to the range as ordered, but the display resolution lowers depending on the unit being set.
  • Page 26 Measuring range (LRV, URV) LRV: Lower range value (0% point) URV: Upper range value (100% point) ZERO Selectable setting range ① ② ZERO Note) If the set value of the LRV is outside the range, an error also occurs in the URV setting, and vice ③...
  • Page 27 Change of URV (upper limit of the measuring range = 100% point) • Press the key on the screen to display the screen for setting the 100% point ( ). • Input the numerical values with the keys on SPAN the screen Functions of the keys: ①...
  • Page 28 Damping In the case where the process input fluctuation is large, the vibration of the installation site is large, and minute differential pressure is measured, if the output ① ② Change of damping time constant • Press the key on the screen to display the screen for changing the damping time constant ( ).
  • Page 29 Output mode The output mode is used to select the proportional mode (proportional to input differential pressure) or for the output signal (4 to 20 mA) of the differential ① ② pressure transmitter. In the square root extraction mode, you can set the cut point of low cut and the modes below the cut point.
  • Page 30 ⑧ ⑨ ⑩ ⑨ key. INF-TN5FCXA2V5e-E...
  • Page 31 Burnout direction Used for selecting output at occurrence of a fault in M  the detecting unit. Change of burnout direction ①  ②  (Cancel the setting) • Press the key on the screen to display the screen for changing the burnout direction ( •...
  • Page 32 Change of burnout current when UNDERSCALE is selected for the burnout direction This display appears if you select “UNDER” for the burnout direction. • Press the key on the screen to display the screen for changing the burnout current for UNDER- SCALE ( ).
  • Page 33 Zero/span calibration Zero and span are adjustable by applying an refer- ence pressure. ZERO INDICATION ① ② 1. After performing a zero calibration, perform a span calibration. 2. If you input the value that exceeds the adjustable range, the setting will not be changed even after the setting is saved.
  • Page 34 Span calibration • Press the key on the screen to select the span calibration mode. The measured value and unit on the screen ( ) are SPAN “SPAN” light up. ⑥ ⑦ • Apply the actual input pressure on the screen .
  • Page 35 Calibration of output circuit (D/A) The output circuit (D/A) should be calibrated by the following procedure when necessary. Lighting Make calibration wiring transmitter according to “Cali- bration” in Appendix A2, and calibrate the output circuit ① ② using the following procedure. (Calibration) 4 mA adjustment •...
  • Page 36 Self-diagnosis Self-diagnosis display shows the internal temperature of the transmitter and the failure description. Internal temperature of the transmitter ① ② • Press the key on the screen to display the screen of internal temperature of the transmitter ( ). When a temperature alarm is issued, “TEMP”...
  • Page 37 Lock of adjustment functions You can lock/unlock the adjustment function of the lo- When the adjustment functions are locked, the exter- nal adjusting screw is also locked. • Press the key on the screen to display the lock ① ② selection screen of adjusting functions ( ).
  • Page 38 Setting of LCD display range You can set the indicated value corresponding to 0% (4 mA) and 100% (20 mA) for the actual scale display of the LCD unit. ① ② LDV (Setting of the indicated value of 0% (4 mA)) •...
  • Page 39 UDV (Setting of the indicated value of 100% (20 mA)) • Press the key on the screen to display the screen for setting the indicated value corresponding to 100% ( ). • Input the indicated value corresponding to 100% of the actual scale on the screen with the keys.
  • Page 40 LCD Unit (Setting of the actual scale unit) • Press the key on the screen to display the screen for setting the unit ( ). • Input the unit on the screen with the keys. • Select whether the unit setting is saved on the screen Press the key to save the unit setting.
  • Page 41 Input-output range adjustment (Rerange: adjustment by LRV/URV change) (application to level measurement) at change of level (LRV/URV) ZERO The input-output range adjustment enables you to ① ② change the measurement range by readjusting the lower limit of the measurement (LRV) or the upper lim- it of the measurement (URV) in the level measurement of the tank.
  • Page 42 Span adjustment by changing the range (URV) (URV adjustment) • Press the key on the screen to select the URV adjustment mode. The measured value and unit on the screen SPAN “ZERO” light up. ⑥ ⑦ • Apply the actual input pressure on the screen .
  • Page 43 *: You cannot change the saturation current setting if To change the saturation current setting, select “EXP (expanded specification)” at “J-3” as shown in the ① ② following page. Change of the saturation current value (lower limit) lected) • Press the key on the screen to display the ③...
  • Page 44 Selection of the burnout & saturation current value tion) • Press the key on the screen to display the screen for selecting the burnout & saturation current ⑨ ⑩ panded specification)” on the screen with the keys. （Cancel the setting） Select “NoRMAL”...
  • Page 45 Protective function of set value (Write protect) • Press the key on the screen to display the screen for setting/canceling write protect ( ). • Select oN (setting)/oFF (canceling) on the screen with the keys. ① ② To enable write protect, select “ON.” （Cancel the setting）...
  • Page 46 History information Display of zero calibration data for users • The zero calibration value at the time is displayed. • Press the key on the screen to display the zero ZERO calibration value ( ). ① ② • Press the key on the screen to move to “Display of span calibration data for users.”...

  • Page 47: Adjustment With Hand Held Communicator

    To operate the FCX-A2 V5 serie transmitters, the FXW (HHC) is used for each adjustment. 4.3 Adjustment with Hand Held Commnicator (HHC) DANGER minal block of the transmitter in hazardous area installations. The span adjustment of the transmitter can be done by using the HHC without applying a reference For the use and the start up of the HHC, please refer to the instructions of FXW (HHC).

  • Page 48: Start Up Of The Hhc

    4.3.2 Start up of the HHC • Put on/off switch of the HHC on “ON” position. Put on the enclosed “key” in the corresponding location of the HHC. Without the key and with the key in vertical position, you can just read the transmitter parameters. To write new parameters in the transmitter, the key needs to be in horizontal position.
  • Page 49 (FXW 1-A4). FXW prior to Version 7.0 are not available of operation of FCX-A2 V5 serie transmitters. Referential Classification Display symbol Key symbol page TAG No. 1 ： TAG No. MENU Type 2 ： TYPE MENU MENU Display of serial No. 3 ：...
  • Page 50 Tag N° PUSH MENU KEY MENU cedures shown in the following diagram. TAG N° can be inputted up to 26 characters of al- TAG No 1-1: TAG CHANGE CHNG xxxxxxxxx FICRA-1234 xxxxxxxxx FICRA-1234 phanumeric codes. xxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxx • After PUSH MENU KEY is displayed, press the <...
  • Page 51 Serial N° 2 : TYPE SERIAL N° and transmitters software version are displayed. • After setting TYPE, press the <INC> key to display SERIAL N° and software version of transmitter. • By pressing the <INC> key, UNIT setting image is SERIAL No.
  • Page 52 Range Limit Menu N 4 : Indicates the maximum measuring range of this UNIT transmitter. 5: RANGE LI IT × × × < INC > CHNG Range change (LRV, URV) RANGE 6-1: RANGE CHANGE × × × . × × × × . × ±...
  • Page 53 Damping Adjustment ting the damping of the output signal according the Menu N°6 : RANGE application conditions. It is important to make the difference between the damping, the time constant and the response time. CHNG The damping corresponds to an average value on DAMPING 7-1: DAMP CHANGE...
  • Page 54 Output Mode The output mode is used to select the proportional LIN/ mode (proportional to input differential pressure) or GP AP LL L OUTPUT MODE : OUTPUT MODE XMTR:DP XMTR:GP for output signal (4 to 20mA). OUT=LIN OUT=LIN < INC > < CHANGE > <...
  • Page 55 Burnout direction Used for selecting output at occurrence of a fault in CHNG the detecting unit. Burnout direction is selectable 9:BURNOUT 9-1: BURNOUT NOT USED < 1 > NOT USED under display 2 (HOLD) < 2 > OVER SCALE < INC > < CHANGE > <...
  • Page 56 Calibration of the zero and span < > CALIBRATE A-1: CALIBRATE ××× ×× ××× × sibility to calibrate zero and span of the transmitter < INC > < LRV > < URV > < ENT > < CL > LRV and URV). The ranging of the transmitter needs to be done in the “RANGE”...
  • Page 57 Calibration of output circuit D/A The output circuit (D/A) should be calibrated by the following procedure when necessary. OUTPUT ADJ Make calibration wiring transmitter according to "Calibration" in appendix A2, and calibrate the output < INC > < CHANGE > circuit with the HHC using the following procedure.
  • Page 58 Indication of measured data DATA The measured value can be indicated. For more information about operating procedure, DATA C-1: DATA XXX. X %FLOW refer to the instruction manual of HHC. XXXXX kPa < INC > < ENT > < CHANGE > < CL > CHNG Self-diagnosis FLOW is displayed...
  • Page 59 Printer function With Printer Unit PRINT Usable only when a printer is connected. Refer to the instruction manual of HHC. < INC > < ENT > Set Year/Month/Date Time (Hour, Minute) E-1: PRINT DATE YY : MM : DD TIME HH : MM <...
  • Page 60 Indication of digital indicator ±YYYYYY=XMTR DISPLAY G : XMTR DISPLAY G : XMTR DISPLAY at 4mA ±YYYYYY/±ZZZZZZ % DISPLAY ±ZZZZZZ=XMTR DISPLAY X.XX-XXX.XX%YYYY UUUUUUU N t 1 For digital indicator, either % display or actual- at 20mA < INC > < CHANGE > <...
  • Page 61 G-2 : DISP. CHANGE OUT=SQR at Menu No.8 LRV: 4mA=±YYYYYY Already set value OUT=LIN at URV: 20mA=±ZZZZZZ of transmitter Menu No.8 < LRV >< URV ><CL> G-8 : LOW CUT G-8 : LOW CUT POINT=XX.XX%FLOW POINT=XX.XX%FLOW MODE=YYYYYY MODE=YYYYYY G-2 : DISP. CHANGE G-2 : DISP.
  • Page 62 Programmable linearization function LINEARIZE INVALID User can set output compensation against the input < INC > < CHNG > using 14 compensation points, (X ), (X )… CHNG ). Each compensation value between (Xn, CHNG H-1: LINEARIZE H-2: LINEARIZE approximate formula. <...
  • Page 63 Change of compensated point for CV H-4: LINEARIZE H-4: LINEARIZE CV14 CV1 XXX.XX% CV3 XXX.XX% < INC> < CNG/ENT/CL > < INC> < CNG/ENT/CL > Next parameter H-4: LINEARIZE H-4: LINEARIZE When INC is pressed at display of 3 , the following is displayed, CV2 XXX.XX% CV14 XXX.XX%...
  • Page 64 Rerange (Set LRV/URV calibration) Application to level measurement at change of level (LRV/URV) RERANGE Functions of RERANGE can be made with FXW < INC > < CHNG > Version 6.0 or upward. CHNG When the lower range value (LRV) and upper range I-1: RERANGE value (URV) need to be adjusted again during mea-...
  • Page 65 Saturation current value (Lower limit value=SAT J:  SATURATE CUR J-1: SATURATE CUR    < 1 >SAT LO Y.YmA    SATURATE LO    < 2 >SAT HI YY.YmA     Y.YmA    < 3 >SPEC XXXXXX < CHANGE > < CL > CHNG SATURATE LO 2 SATURATE HI J-2: SATURAT CHNG table.
  • Page 66 Write protect Write protect is settable by setting a PASSWORD When the write protect is ON by this function, the K:  WRITE PROTCT    WRITE PROTECT write protect can not be cancelled by 3-push button    XXX ＜INC＞ ＜CHANGE＞ CHNG K-1: WRITE PROTCT K-2: WRITE PROTCT with LCD display for details.
  • Page 67 History information Display of ZERO/SPAN adjustment data for users It is displayed by selecting <1> on the display 1 . L:  HISTORY L-1: HISTORY    ＜1＞CALIBRATION    ZERO -XXX.XX%URL ZERO means ZERO adjustment value.    ＜2＞TEMPERATURE    SPAN -XXX.XX%CS    ＜INC＞＜1＞＜2＞ ＜1.RESET＞＜CL＞ SPAN means SPAN adjustment value. Clear of ZERO/SPAN adjustment data for users L-2: HISTORY It is cleared by selecting <1>...

  • Page 68: Maintenance

    MAINTENANCE No maintenance of transmitter is necessary. According to the application conditions and the measured process, a periodic check of the out- put signal of the transmitter has to be done by skilled people (suggested period 36 months). Leak check of the tightness of the transmitter and the process connections as often as required.

  • Page 69: Troubleshooting

    Output current widely. error. Readjust according to chapter 4. (4, 20mA) has deviated. When the indicator is (1) An error display is appeared. P28 capital to “contents of message” abnormal. If remedy is impossible, contact Fuji Electric’s service department. INF-TN5FCXA2V5e-E...

  • Page 70: Replacement Of Defective Parts

    ® HART COMMUNICATION FUNCTION ® 1. HART communication function ® 1.1 HART communication The FCX-AII V5 smart type transmitters are used for communication with Fuji HHC (Handheld ® 1) ® Communicator) or HART master device such as HART communicator. For details, refer ®...
  • Page 71 3. Function and operation (example) ® 3.1 HART Communicator Menu Tree 3.1.1 Menu Tree 1 - Generic - Example on HC-375 Handheld communicator INF-TN5FCXA2V5e-E...
  • Page 72 3.1.2 Menu Tree 2 - Use of DD for FCX-AII series transmitters - Example on Rosemount HC-275 Handheld communicator 1 Press 1 PROCESS 2 PV % VARIABLES 3 PV AO 4 Amp Temp 1 Self test 1 TEST DEVICE 2 STATUS 2 DAIAG/ SERVICE 2 Loop Test...
  • Page 73 2. Connection Connection of HC-375 hand held communicator (example) Field device To junction terminal or instrument To HHC room Instrument room Junction terminal Zener barrier Terminal block DC power supply 16.1 to 45V DC Load resistor 250 or more ® HART communicator or Fuji HHC Explosion-proof area...
  • Page 74 Fuji Electric France S.A.S. 46, Rue Georges Besse - Z I du Brézet 63 039 Clermont-Ferrand cedex 2 — FRANCE France : Tel. 04 73 98 26 98 - Fax 04 73 98 26 99 International : Tewl. (33) 4 7398 2698 - Fax. (33) 4 7398 2699...

This manual is also suitable for:

Fkc 5 seriesFkg 5 seriesFkp 5 seriesFka 5 seriesFkh 5 seriesFke f series ... Show all

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