Table Of Contents - Frick QUANTUM Maintenance Manual

S90-010 M
Page 2
TROUBLESHOOTING ...................................................... 3
ADDING AND REPLACING BOARDS .......................... 13
DISPLAY REPLACEMENT ............................................ 13
COMPRESSOR MODEL DIFFERENCES ...................... 14
JUMPER AND DIPSWITCH SETTINGS ........................ 15
DIGITAL BOARD ......................................................... 15
Digital I/O Board Communications Settings ............ 15
Digital I/O Board Dipswitch Settings ....................... 15
ANALOG BOARD ........................................................ 15
Analog board communications settings .................. 15
Analog board dipswitch settings ............................. 15
Analog Board #1 ..................................................... 15
Analog Board #2 ..................................................... 17
MAIN BOARD .............................................................. 18
Main Board Communications Settings Com-1 ....... 18
Main Board Communications Settings Com-2 ....... 18
Main Board D-Ram Settings ................................... 18
SETPOINT DATA SHEETS ............................................. 19
FACTORY SETUP ....................................................... 19
PANEL SETUP ............................................................ 20
CALIBRATION ............................................................. 22
CAPACITY CONTROL SETPOINTS ........................... 24
Suction Pressure Control Mode #1 ......................... 24
Suction Pressure Control Mode #2 ......................... 24
Process Temp Control Mode #1 .............................. 25
Process Temp Control Mode #2 .............................. 25
Discharge Pressure Control Mode #1 .................... 26
Discharge Pressure Control Mode #2 .................... 26
Discharge Temp Control Mode #1 .......................... 27
Discharge Temp Control Mode #2 .......................... 27
COMPRESSOR SAFETIES ........................................ 28
Discharge Safeties .................................................. 28
Suction Safeties ...................................................... 28
Entering Process Temperature ................................ 28
High Level Shutdown Delay ................................... 28
MOTOR CONTROL ..................................................... 29
Power Failure Restart .............................................. 29
Ram DBS Motor Starter ........................................... 29
OIL SETPOINTS .......................................................... 29
S90-010 OM Frick Quantum Control Panel OPERATION & MAINTENANCE
S90-010 SD Frick Quantum Control Panel SETPOINT DATA SHEETS (used to record all settings)
E90-010 SPC Frick Quantum Control Panel SPECIFICATIONS (& jumper and dip switch settings)
S90-010 CS Frick Quantum Control Panel COMMUNICATIONS SETUP (setup and wiring for data communication using
available protocols)
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious
injury.
Indicates a potentially hazardous situation or practice which, if not avoided, will result in death or
serious injury.
Indicates a potentially hazardous situation or practice which, if not avoided, will result in damage to
equipment and/or minor injury.
NOTE:
Indicates an operating procedure, practice, etc., or portion thereof which is essential to highlight.
FRICK QUANTUM CONTROL PANEL
MAINTENANCE
Contents
DRAWINGS
WIRING DIAGRAMS
PRESSURE TRANSDUCER CONVERSION DATA ...... 71
RECOMMENDED SPARE PARTS ................................. 72
QUANTUM PUBLICATIONS
Main Oil Injection ..................................................... 30
Liquid Injection ........................................................ 30
Filter Pressure Setpoints ......................................... 30
SLIDE VALVE SETPOINTS ......................................... 30
OPTIONS ..................................................................... 30
Setback Schedule ................................................... 30
Condenser Control Setpoints ................................. 30
Compressor Sequence Setpoints ........................... 31
Auxiliary Inputs Setup ............................................. 31
Suction Pull-down ................................................... 31
Auxiliary Analogs .................................................... 32
Pumpdown/DX Circuits ........................................... 32
Flow Diagram D.C. Voltage Harness ........................... 33
Point-to-Point Field Wiring Diagram ........................... 33
D.C. Power Supply Diagram (Condor) ........................ 34
D.C. Power Supply Diagram (Power-One) .................. 34
Main Processor Board ................................................ 35
Digital I/O Board #1 ..................................................... 36
Digital I/O Board #2 ..................................................... 37
Analog Board #1 ........................................................ 38
Analog Board #2 ......................................................... 39
Control Center Assembly ............................................ 40
Control Center Assembly RXF 12 - 50 Only .............. 42
RWB II ......................................................................... 48
RXF (12-50) ................................................................ 52
RXF (58-101) - RXB .................................................... 56
RDB ............................................................................. 60
Digital I/O Board 2 ....................................................... 64
Digital I/O Board - RXF 12 - 50 Only ........................... 66
Analog I/O Board 2 ...................................................... 68
Quantum Multicompressor Sequencing
RS-485 Communications ........................................ 70
Quantum/RWB II/RDB/RXB/RXF Multicompressor
Sequencing - RS-422 Communications ................. 70