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Hanil J1250 User Manual

Continuous tubular centrifuge
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User Manual
J1250
Continuous Tubular Centrifuge

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Summary of Contents for Hanil J1250

  • Page 1 User Manual J1250 Continuous Tubular Centrifuge...
  • Page 2 1 set including main body, control unit and accessories The contents of the user manual are subject to change without notice. © 2022 Hanil Scientific Inc. All rights reserved. UM-J1250(E)(Rev.1), 2022.09.29 HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...
  • Page 3 USER MANUAL │ J1250 HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 4: Table Of Contents

    - - - - - 37 4.13 Operation completion status display - - - - - 38 4.14 Setting screen - - - - - 43 4.15 Error status display during operation HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...
  • Page 5 - - - - - 55 6.3 Daily Inspection - - - - - 55 6.4 Maintenance - - - - - 57 6.5 Bad Code Description - - - - - 58 Ordering Information HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 6: Precautions For Safety

    · Use a suitable electric extension device or power outlet, and do not overload it. · Do not touch the device, socket outlet or switch with wet hands. · Do not change the electrical parts of the device or parts. HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 7: Precautions For Use

    · In case of an emergency, operate the emergency switch and open the door after confirming that the product is stopped. (see p35) · When not operating the device, turn off the power. HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 8: Precautions When Installing The Product

    - Select and use a pump suitable for the supply pressure. (Refer to p18~19) HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 9: Product Overview And Composition

    During operation, the door open sensor is detected and the motor is automatically stopped with an error phrase. The three-color blinking light can recognize normal operation status or emergency abnormal situation; green for normal, yellow for standby status, and red for errors and emergency. HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 10: Technical Specifications Main Unit

    Dimensions (W x D x H, mm) 860(W) x 1430(D) x 1900(H) : Door open with H-beam base without pump or trolley Net Weight 564 kg with bowl & H-beam base without pump or trolley HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 11: Technical Specifications Control Unit

    Door close/open sensing Emergency Stop switch foot switch Optional Level sensor 1, 2 Optional Dimensions (W x D x H mm) 405x 460 x 1310 (incl. warning light) Weight 47 kg without cables HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 12: Product Composition

    2.3.2 Accessories rubber coupling, Bowl cap sealing Drag bushings, Inlet Nozzles(3,4,5Ø), gasket, 2ea Bowl cap nut Outlet Hose(1m) Teflon Sheet, 3 sheets 735x395x0.35 (W x L x T, mm) HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil. com...

  • Page 13: Configuration For Each Part

    7. Supernatant Outlet 8. Supernatant Outlet (optional) 9. Balancing window 11. Balancing foot with nut 6 set 10. Base, steel 12. Sample in gate 13. Wheel 14. Bowl 16. Tool kit 15. Trolley HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...
  • Page 14 USER MANUAL │ J1250 [Main unit dimensions, mm] Front Left Right HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 15: Tool Kit And Use

    2 Pulley wrenches 54mm: for disassembling and assembling the bearing pulley Bowl boss Bow cap nut disassembly and assembly sleeve wrench hook spanner For triangular wing separation HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...
  • Page 16 Drain pipe, grease, elbow, motor fixing bolt, cover fixing bolts, other assembly Monkey wrench and disassembly For bowl, drag assembly, and drag hand nut separation and fastening Urethane hammer Opening and closing the door HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...
  • Page 17 For grease replenishment, Teflon 2 Specials sheet, and sludge separation For separating bowl and Teflon Bowl cleaner sheet For sludge separation Bowl cleaning tools Bowl cleaning tool 3 types Tool box Tool storage HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 18: Sample Feeding Pump

    AC 176-264V 50/60Hz Power consumption ≤200W Operating condition Temperature; 0~40℃ relative humidity; <80% Dimensions 285 L x 207 W x 180 H /mm Weight 5.2 kg IP31 IP rating HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...
  • Page 19 #16, 25, 17 500 to 1,800 KZ25 #15, 24, 35, 36 200 to 6,000 When ordering a pump, please order the pump head & tubing according to the conditions. inquiry :techsupport@ihanil.com HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 20: Control Unit Configuration And Dimension

    - Alarm : Red Imbal Door Foot RS232 USB Port Temp L1 L2 Ext. conn Pump Conn. Spare Conn Motor Cable Conn. Power Cable Conn. back side right side front side HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 21: Product Installation

    ② Pass the upper part of the thread through the balancing cap, and tie the lower end to the weight nut. ③ Assemble the weight nut and weight. Balancing cap Weight nut Female clutch Weight nut Weight HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...
  • Page 22 Nozzle hole Base Drag body Balancing foot Assembly ⑦ After completing the adjustment of the balancing feet, fasten 2 nuts to the lower part of the H-beam both top and bottom. HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 23: Instrument Installation And Balancing

    · After checking the input power and connection status, turn on the earth leakage breaker of the external terminal box. · Turn on the power switch located on the back of the LCD of the control unit. HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 24: How To Use The Control Unit And Precautions

    For buttons that select functions and directions, only text is specified to increase intuition. Or, it is presented as icon + text to give directions. (Example: + More / <- Previous) Disabled Buttons cannot be touched. HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...
  • Page 25 Door Open is detected during operation, it is automatically stopped with an error. You can check the setting value. Program You can set program setting, loading, and deletion. Up to 99 programs can be saved. HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 26: Overall Operation Flow Chart

    USER MANUAL │ J1250 4.2 Overall operation flow chart HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 27: Loading Screen

    4.3 Loading screen When all installation is complete, turn on the power switch behind the display, and it starts with the Hanil Scientific logo on the LCD screen. When the Main screen appears, proceed according to the items for each setting condition.

  • Page 28: Time Setting

    Displays the input maximum time. Max Time • Settable time: can be set up to 99:59:59 • If you enter more than 59 when entering minutes and seconds, it is changed to 59. HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 29: Acceleration/Deceleration Step Setting

    - When touched, it moves to the main screen. Back button - Displays the input range. Input range - It is automatically changed • ACC setting range: 1 ~ 3 • DEC setting range: 0 ~ 3 HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 30: History Screen

    (After saving 1,000 pieces, the oldest data is deleted and saved.) • If there is no history data, the list is not displayed and the phrase “No contents saved” is displayed. HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 31: Saving History

    • When History Data copy to USB is completed, USB is automatically unmounted and the SAVE button is disabled. • Up to 1,000 usage histories can be stored, so it is recommended to periodically move the records to another medium. HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 32: Saving, Recalling And Deleting Programs

    CALL: Activated when a stored program is selected, and deactivated when an unsaved program index is selected. • SAVE : Activated when List is selected. • Delete: Activated when a saved program is selected, and deactivated when an unsaved program index is selected. HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...
  • Page 33 [OK] : Delete previous screen [OK]: Save the previous screen [OK]: Load the the selected program current setting value in the saved program and apply the selected program settings to the main screen HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 34: Start/Stop

    USER MANUAL │ J1250 4.10 Start/Stop It can be used to start or stop motion. [Standby - Status Screen] [ In operation - Status screen ] HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 35: Emergency Stop

    • In case of emergency stop, the message box is displayed and when the message box disappears, the phrase “Emergency Stop” is displayed at the top of Main and blinks every 500ms. • When Emergency Stop occurs, all buttons are disabled. HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 36: Pump Operation

    • In the section where deceleration starts, PUMP is automatically OFF (STOP). • When the set RPM is reached, you can turn on/off the PUMP by touching the PUMP button. • PUMP cannot be turned on/off in the acceleration/deceleration section. HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 37: Operation Completion Status Display

    This is the operation completion status display screen. Description Composition Title The Title of the Message Box is displayed. Message The contents of the Message Box are displayed. When the OK button is touched, the Message Box disappears. HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 38: Setting Screen

    USER MANUAL │ J1250 4.14 Setting screen This is the screen where you can set items. Description Composition Back button When touched, it moves to the Main screen. Menu Enter the selected menu. HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...
  • Page 39 - When touched, it moves to the Setting screen. Back button • Volume setting You can set a value between 0 and 10. When the volume is changed, the sound is played with the applied volume. HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...
  • Page 40 Day: 1 to the maximum set date (rotates up to the maximum set date according to the month) [Time] Hour: Rotate 0 ~ 23. Minutes: Rotate from 0 to 59. Seconds: Rotates 0 to 59. HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...
  • Page 41 • Displays Count for centrifuge operation. • Cycle Count is +1 after 1 second after reaching the set RPM. [Total Running Time] • Displays the total running time of the centrifuge. HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...
  • Page 42 2. The program should be saved in the root/Update Centrifuge UI folder on the USB. 3. The [Update Program] button is activated only when the USB is connected and the root/ Update Centrifuge UI folder is checked. HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 43: Error Status Display During Operation

    Error occurs again even if the Message Box disappears by touching the “OK” key of the Message Box while the action is not completed. • Even if the error action is completed, the Error Message Box does not disappear and disappears only when the “OK” key is touched. HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 44: Preparing And How To Drive

    USER MANUAL │ J1250 5. Preparing and How to Drive 5.1 Bowl assembly Bowl Top Bowl body Teflon sheet Triangular rotor blades Tension spring Bowl cap HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 45: Insert Teflon Sheet

    Insert so that the front side is the sample contact area. ① Place the bowl on the trolley, fold the Teflon sheet and slide it into the bowl. ② Adhere the Teflon sheet to the bowl and fix it. HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 46: Inserting The Triangular Rotor Blade

    Teflon sheet ③ Hold the upper end of the bowl and insert it all the way. ④ Prepare a bowl cap with the same serial no as the bowl body. Bowl cap HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...
  • Page 47 ⑦ If the bowl cap sealing gasket is damaged, replace the sealing gasket after loosening the bowl cap, wiping and removing foreign substances. Bowl cap sealing gasket ⑧ Bowl cap nut is worn or worn out, replace it. Bowl Cap nut HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 48: Drag Body Assembly Mounting

    Ø4 or Ø5 inlet nozzles depending on the solid size of the sample or the amount of injection. Inlet nozzle 5.3 Bowl installation ① Insert the bowl cap nut into the inner diameter groove of the drag bushing. Bowl Drag bushing Bowl Cap Nuts HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...
  • Page 49 Drive Motor Cover body frame Supernatant Outlet ③ Insert the Supernatant Outlet lid into the Supernatant Outlet inner diameter groove. Drive Motor Cover Drive Motor Cover Supernatant Outlet Supernatant Outlet Supernatant Outlet lid HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 50: Bowl And Motor Spindle Fastening

    ② Fasten the seated spindle and the top of the bowl in a clockwise direction with the coupling nut inserted in the pulley flange. Pulley Flange Coupling Nuts Supernatant Outlet Supernatant Outlet lid HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...
  • Page 51 ③ After tightening the coupling nut, Turn the spindle protective sleeve screwed inside the pulley flange counterclockwise to fix the Supernatant Outlet lid so that it does not move. Pulley Flange Spindle protective sleeve HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 52: Things To Check Before Driving

    ⑪ Check No. 1 to No. 8 again and balancing with reference to p21~p22 once again to check the state of the device and, if it is correctly joined, operate the motor. HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 53: Driving

    · If operation is stopped after work is finished, the liquid remaining in the bowl loses centrifugal force and flows out from the drain pipe of the lower drag to the filtrate receiver. HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 54: Disassembly And Maintenance

    · If solids remain in the bowl, it may cause vibration. Be sure to clean it every time the operation is stopped. · Check the condition of the sealing gasket of the bowl cap and remove the material. · Remove foreign substances from all parts in the drag body assembly. HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 55: Daily Inspection

    · If the upper part of the bowl is bent or the bowl cap cannot be fastened, stop using it and contact the manufacturer. · ⑦ In the case of other, unexplained, bad vibrations, please contact the manufacturer. HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...
  • Page 56 ① When checking with the naked eye, if the inner diameter is large, please replace it. ② If the degree of wear is biased to one side, please check the device balance before replacement. HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 57: Bad Code Description

    Occurs when the set value exceeds or falls below the standard. Check the settings again. ERR -43 Inverter error It occurs when there is no communication or no connection between Main and the inverter. Check the cables & inverter HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...

  • Page 58: Ordering Information

    Description Remark J1250 J1250 Continuous centrifuge, Main unit J1250SS J1250 Continuous centrifuge, Main unit , Stainless Steel J1250 Continuous centrifuge, Main unit , Stainless Steel J1250SSWJ with Water Jacket for J1250 BOWL(Stainless Steel) with a Trolley (Stainless Steel) and BW9-TS...
  • Page 59 USER MANUAL │ J1250 MEMO HANIL Scientific Inc. │ ihanil.com │Service: +82-2-3452-8966 / techsupport@ihanil.com...
  • Page 60 Hanil Scientific │ HANIL Scientific Inc. 16, Arayuk-ro, Gochon-eup, Gimpo-si, Gyeonggi-do ihanil.com © 2022 Hanil Scientific Inc. All rights reserved.

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