Related Manuals for KEB COMBINORM B
Summary of Contents for KEB COMBINORM B
- Page 1 COMBINORM T YPE B INSTRUCTIONS FOR USE | INSTALLATION Translation of the original manual Document 20229885 EN 02...
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Page 3: Preface
PrEfAcE Preface The described devices or add-on parts are products of the KEB Automation KG. The enclosed documents correspond to conditions valid at printing. Misprint, mistakes and technical changes reserved. Signal words and symbols Certain operations can cause hazards during the installation, operation or thereafter. -
Page 4: Laws And Guidelines
The customer may use the instructions for use as well as further documents or parts from it for internal purposes. Copyrights are with KEB Automation KG and remain valid in its entirety. Other wordmarks or/and logos are trademarks (™) or registered trademarks (®) of their... -
Page 5: Table Of Contents
TABLE Of cONTENTS Table of contents Preface ..............................3 Signal words and symbols ......................3 More symbols ..........................3 Laws and guidelines ........................4 Warranty and liability ........................4 Support ............................4 Copyright ............................4 Table of contents ........................... 5 List of figures ............................8 List of Tables ............................ - Page 6 TABLE Of cONTENTS 4 Mounting ............... 26 4.1 Notes on mounting ........................26 4.2 Mount brake ........................... 28 4.2.1 Mounting the magnets for flange-mounted brake............... 28 4.2.2 Example 1: Brake without hub (e.g. 01…12-02-110xxxx) ..........29 4.2.3 Example 2: Brake with armature element - hub neck inside (e.g. 01…12-02-120-xxxx) ... 30 4.2.4 Example 3: Brake with armature element - hub neck outside (e.g.
- Page 7 TABLE Of cONTENTS 12 revision History ............47...
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Page 8: List Of Figures
LIST Of fIGUrES List of figures Figure 1: Version 110 - Flange mounted, armature element in standard design ......17 Figure 2: Version 120 - Flange mounted, armature element with internal hub ....... 18 Figure 3: Version 130 - Flange mounted, armature element with external hub ......19 Figure 4: Version 320 - Shaft mounted ................... -
Page 9: Glossary
European standard End customer The end customer is the user of the customer product. Functional earth Reference potential, ground Manufacturer The manufacturer is KEB unless oth- erwise specified (e.g. as a manufac- turer of machines, motors, vehicles or adhesives). International standard IP xx Degree of protection (xx for level) -
Page 10: List Of Standards
LIST Of STANDArDS List of standards VDE 0580 Electromagnetic Devices and Components DGUV Regulation 3 Electrical systems and equipment DIN 46228-1 Wire-end ferrules; Tubular end-sleeves without plastic sleeve DIN 46228-4 Wire-end ferrules; Tubular end-sleeves with plastic sleeve DIN IEC 60364-5-54 Low-voltage electrical installations - Part 5-54: Selection and installation of electrical equipment - Earthing systems, protective conductors and protective bonding conductors (IEC 64/1610/CD) EN 60204-1... -
Page 11: Basic Safety Instructions
NOTICE Hazards and risks due to ignorance. ► Read the instructions for use ! ► Observe the safety and warning instructions ! ► If anything is unclear, please contact KEB ! 1.1 Target group This manual is determined exclusively for technical staff. Technical staff for the purpose of this manual must have the following qualifications: •... -
Page 12: Installation And Mounting
BASIc SAfETY INSTrUcTIONS 1.3 Installation and mounting NOTICE Squeezing and pinching of fingers by self-rotation. ► Before installation, make sure that the drive is load-free. ► Secure drive against rotation. Consider the following installation measures to prevent faults ► Do not operate the brake in an explosive environment. ►... -
Page 13: Maintenance
BASIc SAfETY INSTrUcTIONS cAUTION High temperatures due to braking Burning of the skin ! ► Cover hot surfaces safe-to-touch. ► If necessary, attach warning signs on the system. ► Check temperature and allow coupling to cool down if necessary. cAUTION rotating Parts Shock or crushing of body parts ! ►... -
Page 14: Disposal
BASIc SAfETY INSTrUcTIONS 1.7 Disposal Electronic devices of the KEB Automation KG are exclusively professional devices for further industrial processing (so-called B2B devices). Manufacturers of B2B devices are obliged to take back and recycle devices manufac- tured after 14.08.2018. These devices may not be disposed at the collection centres of public sector disposal organisations. -
Page 15: Product Description
The actual use of the brake in the target products is beyond KEB Automation KG's con- trol and, therefore, shall be exclusively within the operating company's responsibility. -
Page 16: Type Code Combinorm Type B
PrODUcT DEScrIPTION 2.4 Type code cOMBINOrM Type B x x 0 2 x x x - x x x x Variant Customer versions Flange mounted, armature element in 110: standard design Flange mounted, armature element 120: Version with internal hub Flange mounted, armature element 130: with external hub... -
Page 17: Overview Combinorm Type B
PrODUcT DEScrIPTION 2.6 Overview cOMBINOrM Type B 2.6.1 Version 110 - flange mounted, armature element in standard design Legend Magnet Socket screws (e.g. ISO 4762) Socket screws (e.g. ISO 6912) Mounting surface (e.g. motor) Schnorr-lock washers Mounting surface evaluated by the customer (e.g. belt pulley, pinion etc.) Armature element without hub Figure 1: Version 110 - Flange mounted, armature element in standard design... -
Page 18: Version 120 - Flange Mounted, Armature Element With Internal Hub
PrODUcT DEScrIPTION 2.6.2 Version 120 - flange mounted, armature element with internal hub Legend 1.1 Magnet 2.1 Socket screws (e.g. ISO 4762) Mounting surface (e.g. motor) Feather key Shaft 6.2 Armature element - hub neck inside Locking ring Figure 2: Version 120 - Flange mounted, armature element with internal hub... -
Page 19: Version 130 - Flange Mounted, Armature Element With External Hub
PrODUcT DEScrIPTION 2.6.3 Version 130 - flange mounted, armature element with external hub Legend Magnet Socket screws (e.g. ISO 4762) Mounting surface (e.g. motor) Feather key Shaft Armature element - hub neck outside Threaded pin Figure 3: Version 130 - Flange mounted, armature element with external hub... -
Page 20: Version 320 - Shaft Mounted
PrODUcT DEScrIPTION 2.6.4 Version 320 - Shaft mounted Legend 1.2 Magnet 2.1 Socket screws (e.g. ISO 4762) Mounting surface (e.g. motor) Feather key Shaft 6.4 Armature element for brake Threaded pin Figure 4: Version 320 - Shaft mounted... -
Page 21: Functional Description
PrODUcT DEScrIPTION 2.7 functional description The COMBINORM type B is a single-surface brake without sliprings for dry running. When energized, the force of a magnetic field is used to build up torque. The armature disk is attracted to the brake magnet and the torque is transmitted by a diaphragm spring without torsional backlash and without wear. After switching off the rated voltage, the force of the magnetic field is canceled and the torque is reduced. -
Page 22: Technical Data
OPErATING cONDITIONS 3 Technical Data 3.1 Operating conditions 3.1.1 Electrical operating conditions 3.1.1.1 Device classification requirement Standard class Notes Overvoltage category – EN 60664-1 Table 3: Device classification... -
Page 23: Device Data Combinorm Type B
DEVIcE DATA cOMBINOrM TYPE B 3.2 Device data cOMBINOrM Type B Device size Rated torque after / Nm 0.75 inlet at 20 °C Rated power Rated voltage 6...280 N_dc Operating voltage ±10 % A_dc N_dc range Cyclic duration factor ED / % / 10 J 0.04 0.05 0.08 0.12 0.19 0.31 0.48 0.75 1.25 R_max... -
Page 24: Dimensions And Weights
DIMENSIONS AND WEIGHTS 3.3 Dimensions and weights 3.3.1 flange mounted brakes 01…12-02 110-xxxx 01…12-02 120-xxxx 01…12-02 130-xxxx Size Dimensions / mm 33.5 13.5 13.6 43.5 53.8 63.8 82.1 102.1 127.4 19.5 2x2.1 3x2.6 3x3.1 3x3.1 3x4.1 3x4.1 3x5.1 3x6.1 3x8.1 3x10.1 4x12.1 11.5... -
Page 25: Shaft Mounted Brakes
DIMENSIONS AND WEIGHTS Weight / kg ..02 110... 0.05 0.15 11.2 ..02 0.05 0.15 0.25 13.5 120/130..Keyway according to DIN 6885/1-H8. 3.3.2 Shaft mounted brakes 2 x 120° 06…10-02 320-xxxx Dimensions / mm Size Weight / kg ...02 320..63 31.2 80 34.2 21.5 13.2 6.9 52.5 45... -
Page 26: Mounting
MOUNTING 4 Mounting 4.1 Notes on mounting Checks before mounting the brake Before mounting the brake, check the following: ► Compliance of the ordered voltage and performance data with the type plate data. ► No damage to the brake or contamination by foreign particles in the area of opera- tion or in the air gap of the brake. -
Page 27: Figure 8: Concentricity K Between Magnet Centering And Shaft (Armature Bore)
MOUNTING ② ③ ④ ① k A / B Legend Customer flange Magnet Armature element Customer shaft Size k / mm r / mm 0.04 0.04 0.04 0.06 0.06 0.06 0.06 0.08 0.08 Figure 8: Concentricity k between magnet centering and shaft (armature bore) -
Page 28: Mount Brake
MOUNTING 4.2 Mount brake 4.2.1 Mounting the magnets for flange-mounted brake Outside centering (e.g. 01…12-02-110/120/130/320-xxxx) The magnet can be centered via the outside diam- eter of the magnet and screwed to the mounting surface with socket head screws (e.g. DIN 4762, 8.8). -
Page 29: Example 1: Brake Without Hub (E.g. 01
MOUNTING 4.2.2 Example 1: Brake without hub (e.g. 01…12-02-110xxxx) Figure 10: Example 1: Brake without hub (e.g. 01…12-02-110xxxx) ► The shaft of the motor and the mounting surface (3, 6) must be constructed by way, that during mounting the air gap X occurs automatically. ►... -
Page 30: Example 2: Brake With Armature Element - Hub Neck Inside (E.g. 01
MOUNTING 4.2.3 Example 2: Brake with armature element - hub neck inside (e.g. 01…12-02-120-xxxx) Figure 11: Example 2: Brake with armature element - hub neck inside (e.g. 01…12-02-120-xxxx) ► The shaft of the motor and the mounting surface (3) must be constructed by way, that during mounting the air gap X occurs automatically. -
Page 31: Figure 12: Example 3: Brake With Armature Element - Hub Neck Outside (E.g. 01
MOUNTING 4.2.4 Example 3: Brake with armature element - hub neck outside (e.g. 01…12-02-130-xxxx) Figure 12: Example 3: Brake with armature element - hub neck outside (e.g. 01…12-02-130-xxxx) ► The shaft of the motor and the mounting surface (3) must be constructed by way, that during mounting the air gap X occurs automatically. -
Page 32: Example 3: Brake With Armature Element - Hub Neck Outside (E.g. 01
MOUNTING 4.2.5 Example 4: Brake with armature element - hub neck inside (e.g. 06…10-02-320-xxxx) Figure 15: Example 4: Brake with armature element - hub neck inside (e.g. 06…10-02-320-xxxx) ► The shaft mounted brake is pre-assembled. Adjustment of the air gap X is not required. ►... -
Page 33: Electrical Connection
► The maximum input voltage U must not be exceeded. ► Only connect if the values match. If no suitable DC voltage is available for DC 105 V, or DC 205 V, the following KEB ac- cessories can be used: •... -
Page 34: Start-Up
INSPEcTIONS PrIOr TO STArT-UP Of THE BrAKE 6 Start-up 6.1 Inspections prior to start-up of the brake 6.1.1 Visual inspection • Do connection and rated voltage (magnet marking) agree? • Are external damages visible? • Are there impurities in the functional area or foreign bodies in the air gap of the brake? 6.1.2 Load-free testing •... -
Page 35: Function Running-In
INSPEcTIONS PrIOr TO STArT-UP Of THE BrAKE 6.1.3.1 Function running-in Application: First run-in at the customer, 100 % run-in at KEB. Device size Slip time t / s Idle time t / s Speed n / rpm Switching cycles Table 7: Function running-in 6.1.3.2 Maintenance running-in... -
Page 36: Operation
OPErATION 7 Operation The brake is only electrically controlled. There are no manual operating options. -
Page 37: Troubleshooting
Magnet coil or connecting cable Replace the magnet defective Install a high-speed circuit breaker Excessive heating (for example, KEB Powerbox) No braking function Friction surfaces contaminated Replace the brake Foreign objects between hub and Brake does not open... -
Page 38: Maintenance And Service
MAINTENANcE AND SErVIcE 9 Maintenance and Service • Observe the general safety instructions. • The brake must not be under voltage during maintenance and repair work ! • Protect electrical and electronic components from splash water. 9.1 Maintenance intervals The brake COMBINORM type B is mainly maintenance-free. As a result of wear oc- curring during operation, the air gap increases. -
Page 39: Check Air Gap
MAINTENANcE AND SErVIcE 9.2.2 check air gap As a result of wear occurring during operation, the air gap increases. To ensure proper functioning, the air gap X needs to be checked at regular intervals.When checking the air gap pay attention that parallelism and axial run-out tolerances must be added to the rated air gap X. -
Page 40: Exchange The Brake
MAINTENANcE AND SErVIcE 9.2.3 Exchange the brake ► On exchange the brake with armature element must be completely replaced. ► Disconnect the connecting cable(s) from the voltage supply. ► Dismount the brake (=> “9.2.1 Dismount the brake”). ► The brake is assembled in reverse order (=>... -
Page 41: Dismounting And Disposal
DISMOUNTING AND DISPOSAL 10 Dismounting and Disposal 10.1 Dismounting For dismounting the brake => „9.2.1 Dismount the brake“. 10.2 Disposal Separated according to the materials used, dispose of the electromagnetic brake components in compliance with the applicable local environmental regulations. The corresponding key numbers are subject to change depending on the disassembling process (metals, plastics and cables). -
Page 42: Certifications
11 Certifications 11.1 EU declaration of conformity Dokument-Nr. / Monat.Jahr: ce_mt_rns-mt-h_de / 01.2019 Hersteller: KEB Automation KG Südstraße 38 32683 BARNTRUP Produktbezeichnung Federdruck - Bremsen COMBISTOP Permanentmagnet Bremsen COMBIPERM Elektromagnet Kupplung und Bremsen COMBINORM Kupplungs – Bremsen Kombinationen COMBIBOX in einem Gehäuse... -
Page 43: Figure 18: Eu Declaration Of Conformity
Zertifizierungsstelle des RWTÜV Steubenstrasse 53 D - 45138 Essen Nummer der Bescheinigung 041 004 500 Ausstelldatum: 20.10.94 Gültig durch Nachprüfung bis: 12.2021 KEB Automation KG, Südstr. 38, D-32683 Barntrup www.keb.de E-Mail: info@keb.de Tel.: +49 5263 401-0 Fax: -116 Seite: 2 von 2... -
Page 44: Csa Certificat
Project: Date Issued: 70199031 2018-10-05 Issued to: KEB Automation KG Suedstrasse 38 32683 Barntrup, GERMANY The products listed below are eligible to bear the CSA Mark shown with adjacent indicators 'C' and 'US' for Canada and US or with adjacent indicator 'US' for US only or without either indicator for Canada only. - Page 45 cErTIfIcATIONS Certificate: 70199031 Master Contract: 172220 Project: 70199031 Date Issued: 2018-10-05 Notes: 1. The first two figures define the size of the product. The next two figures describe the product type, e.g. COMBISTOP. The following three figures describe the design and the last four figures describe the layout of the product type.
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Page 46: Figure 19: Csa Certificat
cErTIfIcATIONS Supplement to Certificate of Compliance Certificate: 1267150 (LR49670) Master Contract: 172220 (049670_0_000) The products listed, including the latest revision described below, are eligible to be marked in accordance with the referenced Certificate. Product Certification History Project Date Description 70199031 2018-10-05 Update of report to cover correction of issued address and to update report in accordance with CSA-C22.2 No. - Page 47 rEVISION HISTOrY 12 revision History Version Date Description 2011-09 First edition 2021-06 Complete editorial revision, change of cover picture, content adjustments...
- Page 48 NOTES...
- Page 49 / Mitjer, Nave 8 - Pol. Ind. LA MASIA E-Mail: info@keb.cz Internet: www.keb.cz 08798 Sant Cugat Sesgarrigues (Barcelona) Spain Tel: +34 93 8970268 Fax: +34 93 8992035 E-Mail: vb.espana@keb.de Société Française KEB SASU france Z.I. de la Croix St. Nicolas 14, rue Gustave Eiffel...
- Page 50 Automation with Drive www.keb.de KEB Automation KG Suedstrasse 38 32683 Barntrup Tel. +49 5263 401-0 E-Mail: info@keb.de...