Stuart Turner MAINSBOOST iBOOST F200 Installation, Operation & Maintenance Instructions Manual

Stuart Turner MAINSBOOST iBOOST F200 Installation, Operation & Maintenance Instructions Manual

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MAINSBOOST iBOOST
Installation, Operation & Maintenance
Instructions
Please leave this instruction booklet with the home owner as it
contains important warranty, maintenance and safety information
Read this manual carefully before commencing installation.
This manual covers the following products:
iBOOST F200
Pt. No. 46668
Please note images are representative only and
may not portray your model
iBOOST V200
Pt. No. 46711

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Summary of Contents for Stuart Turner MAINSBOOST iBOOST F200

  • Page 1 MAINSBOOST iBOOST Installation, Operation & Maintenance Instructions Please leave this instruction booklet with the home owner as it contains important warranty, maintenance and safety information Read this manual carefully before commencing installation. This manual covers the following products: iBOOST F200 iBOOST V200 Pt.
  • Page 2: Table Of Contents

    PRODUCT DESCRIPTION iBOOST F200 Water pressure and flow booster set with integral water storage tank and electric motor driven centrifugal pump complete with an automatic control system, consisting of flow switch, pressure switch, pressure vessel and electronic control. The design of the tank incorporates an AF air gap for fluid isolation (BS EN 1717).
  • Page 3 WARNINGS: This pump set must not be used for any other  application without the written consent of Stuart Turner Limited. This appliance can be used by children aged from  8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe...
  • Page 4 If the supply cord is to be changed or is damaged, it  must be replaced with a special cord assembly available from Stuart Turner or one of their approved repairers. In order to avoid toppling over the appliance must ...
  • Page 5: Checklist

    CHECKLIST IMPORTANT: With the appliance removed from its packaging check for any damage prior to installation. If any damage is found contact Stuart Turner Ltd within 24 hours of receipt. Fig. 1 Item Description Qty Item Description iBoost 200 M6 screw Hose &...
  • Page 6: Important Facts - Read Before Commencing Installation

    1 IMPORTANT FACTS: READ BEFORE COMMENCING PUMP INSTALLATION A Water storage capacity. 1.11 The iBoost has a usable water volume of approximately 200 litres; the length of time the iBoost delivers water will be dependent on the usage and refill rates.
  • Page 7: Location

    2.21 Direction of flow: Ensure the water flow is in the direction of the arrow marked on the flow switch reed clamp (vertically upwards). 2.22 Flexible hose: Only use the Stuart Turner hose supplied with the pump. 2.23 Isolating valves: Separate system isolating valves (non restrictive) must be fitted to allow easy pump service.
  • Page 8: Key Features

    3 KEY FEATURES Retaining strap iBoost F200 Label Tank Part No & Serial No Cover retaining Tank access cover screw location Overflow Mains water connection User interface User interface cable Outlet hose Pump isolation valve (behind pump) Pressure vessel Pump module Pump module retaining Drain valve screws...
  • Page 9: Installation & Pump Connections

    4 INSTALLATION & PUMP CONNECTIONS 4.11 Mains water connection to iBoost: The iBoost is to be permanently connected to the mains water supply using rigid pipe or suitably sized and rated flexible hose to comply with current building and plumbing regulations. The water tank fill valve has a G ½...
  • Page 10 4. Push pipe firmly into fitting, until pencil mark is level with the top of the collet and the pipe stop resistance is felt. Pull on the pipe to check it is secure and correctly fitted. 5. To break the joint, push pipe firmly into fitting, hold collet down and gently remove pipe.
  • Page 11 Step 2 Run the mains water, pumped water supply and overflow to the template positions and make the pipe length as detailed in Fig 7. Isolating valve Overflow Non-pumped water supply Mains water supply Pumped water supply Length of pipework from wall* Overflow Fig.
  • Page 12 Step 4 Fix the retaining strap to the top of the iBoost using the M6 screw provided. The free end of the strap must be secured to suitable wall using a suitable fastening system. Secure to wall using suitable fastener (not supplied) M6 screw Retaining strap...
  • Page 13: Electrical Installation

    5 ELECTRICAL INSTALLATION / EARTHING 5.11 Regulations: The electrical installation must be carried out in accordance with the current national electrical regulations and installed by a qualified person. 5.12 Safety – F200: In the interests of electrical safety a 30 mA residual current device (R.C.D.
  • Page 14 5.19 Connections: The pump must be permanently connected to the fixed wiring of the mains supply using the factory fitted supply cord, via a double pole switched (with a minimum of 3 mm contact separation) fused spur off the ring main and NOT connected to the boiler or the immersion heater circuits.
  • Page 15 If the supply cord is to be changed or is damaged, it must be replaced with a special cord assembly available from Stuart Turner or one of their approved repairers. On disassembly note the cord retention and routing system. Re-assemble to the same pattern.
  • Page 16: Commissioning

    6 COMMISSIONING / STARTING iBoost F200 6.11 The iBoost is fitted with a user interface, this has the following indicator lights A) Green – illuminated when the mains power is supplied to the iBoost B) Orange – illuminated when the pump is running C) Red –...
  • Page 17 iBoost V200 6.12 The iBoost V200 control panel is seen mounted directly on the front of the pump motor and has to be set up while the front cover is removed. a) On switching on the power the display screen will light up showing two figures, left hand being the system pressure and the right being the set pressure, at this stage they will both be “0.0”...
  • Page 18 Name or Function Comment Current system pressure Unit is bar. display Power indicator Will light up when the power is on. If the motor speed is being controlled up or down the indicator flashes quickly. Pump indicator If the motor is at constant speed showing lack of water, it flashes slowly.
  • Page 19 Carefully check pump and pipework for leaks whilst pump running and stationary before leaving the installation unattended. 6.18 For Further Technical Support: Phone the Stuart Turner TechAssist team on +44 (0) 800 31 969 80. Our staff are trained to help and advise you over the phone.
  • Page 20: Maintenance

    7 MAINTENANCE 7.11 Pressure vessel: The pressure vessel should be checked once every 12 months to have its pre-charge checked or replenished, this should be carried out as follows:- a) Isolate pump electrically. b) Remove the front cover. c) Isolate the water supply by closing the appropriate isolating valves. d) Release system water pressure by opening an outlet on the system.
  • Page 21 7.14 The tank can be drained by either: a) Isolating the mains water supply to the fill valve and using the pump to pump the water out of the tank. b) Isolating the water supply to the tank and attaching a flexible hose to the drain valve (see Fig.
  • Page 22: Technical Specification

    3 metres (pre-wired) Physical Width 536 mm Depth 529 mm Height 1504 mm Weight – including fittings 55 Kg 56 Kg Weight – filled 255 Kg 256 Kg Stuart Turner reserve the right to amend the specification without notice. - 22 –...
  • Page 23 *Assumes 1 bar inlet pressure. **Variable speed pre-set to 3.0 bar, adjustable in 0.1 bar increments. 8.11 Noise: F200 – The equivalent continuous A-weighted sound pressure level at a distance of 1 metre from the front of the unit is less than 65 dB(A). V200 –...
  • Page 24: Trouble Shooting

    If motor ‘Buzzes’ and power on light is illuminated, switch off power and contact Stuart Turner. Damaged pressure switch. Turn off power. Release system water pressure. Turn on power, pump should start. If NOT contact Stuart Turner. Recommended static Re-position pump (see Section 2.19). outlet heads exceeded.
  • Page 25 9.12 Dry Run Protection: This pump is fitted with a safety control circuit, which will detect the following fault condition: Dry running caused by water starvation to the pump.  Should the pump run out of water it will stop as part of a “protective logic sequence”, detailed below.
  • Page 26: Warranty Policy Terms And Conditions

    * Important Note This extended promotional warranty is only granted under the following conditions: 5. That the product is registered on the Stuart Turner web site within 12 months of the purchase date. 6. That a valid receipt or other acceptable form of ‘proof of purchase’ such as a copy of the installers invoice/receipt is also uploaded during this registration process.
  • Page 27 - 27 –...
  • Page 28 Issue No. 2023-01-02 Pt. No. 20703...

This manual is also suitable for:

Mainsboost iboost v2004666846711

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