ECD SmartDRY SD Series Setup And Operation Manual

ECD SmartDRY SD Series Setup And Operation Manual

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SD Series Dry Cabinets Setup and Operation Manual

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Summary of Contents for ECD SmartDRY SD Series

  • Page 1 SD Series Dry Cabinets Setup and Operation Manual...
  • Page 2 In no event shall ECD be liable for any loss of profit or any other commercial damage caused or alleged to have been...
  • Page 3 ECD SmartDRY™ 3D-30 & 3D-30XD E62-3330-30/35 E62-3339-30/35 The undersigned hereby declares, on behalf of the ECD Inc., that the above-referenced product, to which this declaration relates, is in conformity with the provisions of: SAFTEY: IEC 61010-1 “Safety requirements for electrical equipment for measurement, control, and laboratory use - Part 1: General requirements”...
  • Page 4: Table Of Contents

    CONTENTS 1.0 Introduction ......................................1 2.0 Receiving and Inspection ..................................3 2.1 Inspection......................................3 2.2 Loss or Damage ....................................3 2.3 Shipping Materials ................................... 3 2.4 Return Shipment ....................................3 2.5 Accessories ....................................... 3 3.0 Graphic Symbols ....................................4 4.0 Operators Safety Information ................................7 5.0 Setup and Installation ..................................
  • Page 5 7.0 Network Dashboard ................................... 24 7.1 Dashboard ...................................... 24 7.2 Settings ......................................26 7.3 Setup ......................................27 7.4 Viewing Initial ECD SmartDRY™ Data ............................. 27 8.0 Quick Start......................................28 8.1 Safety and Installation ................................... 30 8.2 Location ......................................30 8.3 filiment Reel Rack Configuration ..............................30 8.4 Power ......................................
  • Page 6 11.2 RH Set Point is not Achieved: ............................... 91 11.3 Bake Temperature Set Point is not Achieved: ..........................91 11.4 System Alerts ....................................92 11.5 Updating ECD SmartDRY™ Cabinet Firmware and Network Dashboard ..................93 11.6 System Reset ....................................94 11.7 Contact Information ..................................96 Appendix ........................................
  • Page 7: Introduction

    For detailed information, please refer to the Setup and Operation Manual. The ECD SmartDRY™ Cabinet is ready to plug in and begin using as soon as it is safely set up. No additional pro- gramming is required. Once unpacked, here are some steps to quickly get your Cabinet up and running.
  • Page 8 Although pre-programmed, the Cabinet must run for a minimum of 8 hours to acclimate and regenerate its dryer module. Please allow this time before adding your filiment. Also, the alarm limits have been pre-pro- grammed however, are not enabled. Once the Cabinet has stabilized at set point, the alarms can be enabled if desired.
  • Page 9: Receiving And Inspection

    2.4 RETURN SHIPMENT If for any reason you must return the unit, contact ECD for a Return Materials Authorization (RMA). Be pre- pared to supply the Model Number and Serial number located on the Serial number label when requesting an RMA.
  • Page 10: Graphic Symbols

    3.0 GRAPHIC SYMBOLS The ECD SmartDRY™ Cabinet and this Setup and Operation Manual uses graphic symbols which help identify at a glance several Dangers, warnings, functions, as well as indicate the status of the cabinet: Product Symbols: Warning: Whenever this internationally recognized symbol is used on the product, additional infor- mation concerning that particular feature or function appears in the Setup and Operation Manual.
  • Page 11 Control Panel Symbols: Displays Main Menu. Animated symbol that indicates Drying in process. Static indicates this dryer is on line. Animated symbol that indicates Regeneration in process. Static indicates awaiting regeneration. Animated symbol that indicates heat is being applied. Static indicates Bake cycle initiated. Displays a graph (rH or Temperature) Moves increments a user entered value.
  • Page 12 Setup and Operation Manual Symbols: Informs the user that the note includes important information. Informs the user that the note includes a handy tip. Informs the user of an equation used. Informs the user that the note identifies conditions or practices that could result in damage to the equipment.
  • Page 13: Operators Safety Information

    The ECD SmartDRY™ Cabinet is ETL listed and self-declared to meet the requirements of CE for the storage of components at low relative humidity and temperatures. It is not intended for the stor- age of flammable, volatile or combustible materials.
  • Page 14: Setup And Installation

    5.0 SETUP AND INSTALLATION The installation of the ECD SmartDRY™ Cabinet may be performed by the end user. Local, city, county, or other jurisdictions may govern the use of this equipment. If you have any questions about local requirements, please contact the appropriate local agency.
  • Page 15: Location

    5.2 LOCATION When selecting a site for the Cabinet, consider conditions which may affect performance, such as heat from radiators, ovens, production equipment, etc. Avoid direct sun, fast-moving air currents, heating/cooling ducts etc. To ensure air circulation, allow a minimum of 75 mm (3”) between the unit and any walls or partitions which might obstruct free air flow.
  • Page 16: Lifting And Handling

    5.3 LIFTING AND HANDLING Cabinets are heavy and care should be taken to use appropriate lifting devices that are sufficiently rated for the load. Cabinets should only be lifted from their bottom surfaces. Door handles, enclosures and cabinet overhangs are not adequate for lifting or stabilization. The cabinet should be completely restrained from tip- ping during lifting or transport.
  • Page 17: Filiment Reel Rack Placement

    5.5 FILIMENT REEL RACK PLACEMENT Cabinet Filiment Reel Racks are held in place on each side by a support bracket that slips into pre-cut slots. The support brackets are symmetrical and can be used to support either the left or right side of the filiment reel rods.
  • Page 18 3) Tilt the filiment reel rods at a slight angle, and insert through the cabinet door and place on the in- stalled support brackets. To avoid damage to the cabinet LED's or the cabinet, when removing the filiment REEL RODS from it must be tilted enough to avoid contact with any obstacle.
  • Page 19: Light Tower (Optional)

    5.6 LIGHT TOWER (OPTIONAL) The Light Tower is mounted with provided hardware to 4 pre-drilled holes in the control chassis cover. To install: 1) Remove any packaging. 2) Slide the Light Tower cable thru the mounting bracket until the metal post of the light tower is fully seated into the bracket.
  • Page 20 IF YOU WANT TO SECURE THE LIGHT TOWER TO THE MOUNTING BRACKET, REMOVE THE BRACKET FROM THE CONTROL CHASSIS COVER AND MOUNT THE BRACKET TO THE LIGHT TOWER WITH THE PROVIDED SCREWS. RE-MOUNT THE LIGHT TOWER TO THE CONTROL CHASSIS COVER WITH FOUR SELF TAPPING SHEET METAL SCREWS (#6 X 3/8").
  • Page 21: Control Panel

    6.0 CONTROL PANEL 6.1 MAIN DISPLAY Displays current conditions and allow access to all programmable functions. The contents of this display change depending if you are in SmartDRY™ or SmartBAKE™ mode. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 15...
  • Page 22: Current Rh

    6.1.1 CURRENT RH Displays the current RH measurement (when in the optional SmartBAKE™ mode this displays the current Tem- perature). 6.1.2 CURRENT TEMPERATURE Displays the current Temperature measurement (when in the optional SmartBAKE™ mode this displays the current RH). SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 16...
  • Page 23: Status Indicators

    6.1.3 STATUS INDICATORS Indicates status of each Dryer Module. Drying Symbol Animated to indicate the dryer is actively drying the interior of the cabinet. Static to indicate that it is currently on line for drying. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 17...
  • Page 24 Bake Symbol Animated to indicate a timed SmartBAKE™ cycle is in progress. Network Symbol Indicates the ECD SmartDRY™ Cabinet is connected to a network. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 18...
  • Page 25: Count Down Timer

    6.1.4 COUNT DOWN TIMER When in SmartBAKE™ mode (optional) this displays the time remaining in the current SmartBAKE™ process. 6.1.5 GRAPH DISPLAY Pressing the Graph button allows you to select and see the recorded measurements of either RH or Tempera- ture in graphical form.
  • Page 26: Menu System

    6.1.6 MENU SYSTEM Pressing the Menu button allows you enter the Main menu for viewing or changing the current SmartDRY™ and optional SmartBAKE™ programming. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 20...
  • Page 27: Down Arrow

    6.2 OK Accepts the current highlighted item in the touch display and saves a user set value. 6.3 DOWN ARROW Decrements a user entered value. 6.4 UP ARROW Increments a user entered value. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 21...
  • Page 28: Interior Lighting

    6.5 INTERIOR LIGHTING Press to toggle the interior lights on. Press again to toggle off. 6.6 ALARM MUTE Press to mute the alarm buzzer. This mutes the buzzer for all current alarm(s). A new alarm which occurs after pressing the alarm mute will sound the buzzer again. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 22...
  • Page 29: Alarm Cancel

    6.7 ALARM CANCEL Press to cancel an alarm. This deletes all current alarm(s) and returns back to the SmartDRY™ Screen. A new alarm which occurs after pressing cancel will sound the buzzer again and display the Alarm Screen. THE ALARM CONDITION(S) MUST BE CORRECTED OR THE ALARM CONDITION WILL RETURN. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 23...
  • Page 30: Network Dashboard

    7.0 NETWORK DASHBOARD 7.1 DASHBOARD 1) Data Graph: Crosshair - The Data Graph displays a line connecting the points with their corresponding axis. Range Selector: The range selector is a tool for selecting ranges to display within the chart. It pro- vides buttons to select preconfigured ranges in the chart (1, 3, 6 month etc).
  • Page 31 2) Status (Real-Time): Current RH & Temperature Current Mode: SmartDRY™  SmartBAKE™ – Settings for Smart or Manual Bake  Events: Power ON/OFF  Regenerate  Recovery  Door Activity (Open/Close) - This icon is also displayed on the Data Graph. ...
  • Page 32: Settings

    7.2 SETTINGS The Settings are a current snap shot of the cabinet settings. All changes to the cabinet settings have to be done from the Main Display. 1) SmartDRY™ Settings: RH - Displays the RH setpoint. Alarms - Displays any configured Alarms. 2) SmartBAKE™...
  • Page 33: Setup

    7.3 SETUP 1. Connect the ECD SmartDRY™ Cabinet to the Network via cable. SmartDRY™ acquires an IP Address from the Network. This will then be the URL Address for the SmartDRY™ Network. 2. Get IP address assigned by your Network.
  • Page 34: Quick Start

    For detailed information, please refer to the Setup and Operation Manual. The ECD SmartDRY™ Cabinet is ready to plug in and begin using as soon as it is safely set up. No additional pro- gramming is required. Once unpacked, here are some steps to quickly get your Cabinet up and running.
  • Page 35 When accessing options that require a Passcode the system default Passcode is 314. As you enter protected options, you will be prompted to enter it using the Up or Down buttons. Once se- lected, all locked options remain “unlocked” until you return to the Main Display. 1) When prompted, Press and hold the Up or Down button to navigate to Passcode 314.
  • Page 36: Safety And Installation

    4.0 Operators Safety Information 5.0 Setup recommendations in the previous sections. 8.2 LOCATION Move the ECD SmartDRY™ Cabinet into the desired position. Refer to topic 5.2 Location for minimum dis- tance. 8.3 FILIMENT REEL RACK CONFIGURATION Install the filiment reel racks to meet your storage requirements.
  • Page 37: Time Settings

    8.5 TIME SETTINGS Set the Real Time Clock and ALL time settings for your location. To set the Time: 1) From the Main Display, enter the Main menu by pressing the Menu button. enter the Other Settings menu by pressing the Settings button. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 31...
  • Page 38 2) Enter the Date/Time Settings by pressing the Time button. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 32...
  • Page 39 3) Edit the desired settings selecting the OK button to accept each edited value. 4) To exit the screen, select the Back button which takes you “Back” to the previous menu. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 33...
  • Page 40: Clear History

    8.6 CLEAR HISTORY Clear the stored memory. Performing this step clears unwanted data and starts logging data new data from this point on. To clear history: 1) From the Main Display, enter the Main menu by pressing the Menu button. enter the Other Settings menu by pressing the Settings button.
  • Page 41 2) Enter the Data Logging Settings by pressing the button. Press the Clear History button. 3) To exit the screen, select the Back button which takes you “Back” to the previous menu. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 35...
  • Page 42: Operation

    9.0 OPERATION The ECD SmartDRY™ Cabinet has been pre-programmed, no additional programming is required. However, should you wish to review these setting or make changes to the setting to meet some other requirements, this can be done using the Menu System for programming the Cabinet. The complete list of the programmable features are described below.
  • Page 43 When accessing options that require a Passcode the system default Passcode is 314. As you enter protected options, you will be prompted to enter it using the Up or Down buttons. Once se- lected, all locked options remain “unlocked” until you return to the Main Display. 1) When prompted, Press and hold the Up or Down button to navigate to Passcode 314.
  • Page 44: Ecd Smartdry™ Menu System

    9.1 ECD SMARTDRY™ MENU SYSTEM Access to all programmable features start at the Main Menu. Both SmartDRY™ and SmartBAKE™ mode con- trols as well as other general settings can be accessed. To access the SmartDRY™ Menu: 1) From the Main Display, enter the Main menu by pressing the Menu button. enter the SmartDRY™ Set- tings by pressing the Dry button.
  • Page 45: Rh Setpoint

    9.1.1 RH SETPOINT The dry RH value that ECD SmartDRY™ is set to maintain. SmartDRY™ mode is a dryer and thus can only re- move moisture from the interior of the cabinet. Drying stops when the measured RH reaches the set point and resumes when the measured RH value rises 0.5% above the set point.
  • Page 46 2) Select the RH Setpoint field to make active. Use the Up or Down button to adjust the desired set point. 3) Once completed, select the OK button to accept the new value. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 40...
  • Page 47: Alarms (Smartdry™ Mode)

    9.1.2 ALARMS (SMARTDRY™ MODE) An Alarm can be set on both the RH and Temperature values in the SmartDRY™ mode. These alarms are inde- pendent of the alarms that can be set in the optional SmartBAKE™ mode – Model 3D-10SB only. Both the RH and Temperature alarms are an “over limit”...
  • Page 48 To access the Alarms Menu: 1) From the Main Display, enter the Main menu by pressing the Menu button. enter the SmartDRY™ Set- tings by pressing the Dry button. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 42...
  • Page 49 2) Select the Alarms button to enter the Alarms Menu. Select RH or Temp alarm button. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 43...
  • Page 50 3) Select the RH Setpoint field to make active. Use the Up or Down buttons to adjust the desired value. 4) Once completed, select the OK button to accept the new value. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 44...
  • Page 51: Smartbake™ Menu (Model 3D-10Sb Only)

    The SmartBAKE™ process has two settable parameters: Temperature (30C to 60C) and time. To manually se- lect the bake temperature and time, select Manual Bake. ECD IS DEVELOPING A “SMART” PROCESS TO AUTOMATICALLY CALCULATE AND SET PA-RAME- TERS FOR TEMPERATURE (30C TO 60C) AND TIME. CURRENTLY THIS FEATURE IS DISABLED. ONCE AVAILABLE, IT CAN BE ACTIVATED WITH A FIRMWARE UPDATE.
  • Page 52: Smart Settings

    9.2.1 SMART SETTINGS To access the Smart Menu: 1) From the Main Display, enter the Main menu by pressing the Menu button. enter the SmartBAKE™ Menu by pressing the Bake button. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 46...
  • Page 53 2) Select the Smart button to enter the Smart settings screen. Edit the desired settings selecting the OK button to accept each edited value. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 47...
  • Page 54: Manual Bake

    9.2.2 MANUAL BAKE To access the Manual Bake Menu: 1) From the Main Display, enter the Main menu by pressing the Menu button. enter the SmartBAKE™ Menu by pressing the Bake button. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 48...
  • Page 55 2) Select the Manual button to enter the Manual settings screen. Edit the desired settings selecting the OK button to accept each edited value. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 49...
  • Page 56: Alarms (Smartbake™ Mode)

    9.2.3 ALARMS (SMARTBAKE™ MODE) An Alarm can be set on both the measured Temperature value and the measured RH value in the SmartBAKE™ Mode. These Alarms are independent of the alarms that can be set in the SmartDRY™ mode. Both the Temper- ature and RH alarms are an “over limit”...
  • Page 57 To access the Alarms Menu: 1) From the Main Display, enter the Main menu by pressing the Menu button. enter the SmartBAKE™ Menu by pressing the Bake button. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 51...
  • Page 58 2) Select the Smart or Manual button. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 52...
  • Page 59 3) Select the Alarms button to enter the Alarms Menu. Select RH or Temp alarm button. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 53...
  • Page 60 4) Select the RH Setpoint field to make active. Use the Up or Down buttons to adjust the desired value. 5) Select the ON/OFF toggle and OK button to make active. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 54...
  • Page 61: Other Settings

    9.3 OTHER SETTINGS Other Settings menu contains general/global settings for the ECD SmartDRY™ Cabinet that are used to support the basic operation of both the drying and baking operations. 9.3.1 UNITS The units of temperature can be set for either ºC or ºF.
  • Page 62 2) Select the Units button to enter the Units settings screen. Select the Units field to make active. Use the Up or Down button to adjust the desired value. 3) Once completed, select the OK button to accept the new value. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 56...
  • Page 63: Date/Time

    9.3.2 DATE/TIME The date and time was set at the factory and is maintained by a battery backup. For proper time display on the graph view, the time zone and daylight savings time mode can be set for your location. You can also select 12 or 24 hour time format.
  • Page 64 2) Enter the Date/Time Settings menu by pressing the Date button. Edit the desired settings selecting the OK button to accept each edited value. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 58...
  • Page 65: Data Logging

    9.3.3 DATA LOGGING The time between logging is set to 6 minutes (10 reading per hour) at the factory. This can be changed to any value between 1 and 60 minutes. The internal memory uses a first in/first out (FIFO) storage method and can store up to 8,000 RH/Temp measurements or Events, such as Alarms or Power lose, etc.
  • Page 66 2) Enter to the Log Settings by pressing the Log button. Select the Log Interval field to make active. Use the Up or Down button to adjust the desired value. 3) Once completed, select the OK button to accept the new value. THE LOG SCREEN PROVIDES ACCESS TO CLEAR THE stored memory.
  • Page 67: Network

    9.3.4 NETWORK The Network IP Address, Subnet Mask, Gateway and MAC Address are viewed here. To access the Network Settings: 1) From the Main Display, enter the Main menu by pressing the Menu button. enter the Other Settings menu by pressing the Settings button. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 61...
  • Page 68 2) Enter the Network Settings by pressing the Network button. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 62...
  • Page 69: Sensor

    9.3.5 SENSOR The RH/Temperature probe is calibrated independent of the ECD SmartDRY™ Cabinet. It's calibration con- stants and serial number are stored in the probe itself. These settings can be viewed here. To access the RH/Temp Sensor Settings: 1) From the Main Display, enter the Main menu by pressing the Menu button. enter the Other Settings menu by pressing the Settings button.
  • Page 70 2) Enter the Sensor Settings by pressing the Sensor button. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 64...
  • Page 71: Lighting

    9.3.6 LIGHTING There are three automatic lighting controls that can be set or disabled: the Door switch Status and yellow to green threshold. With the Door switch set to yes, the white interior LEDs will automatically turn on when the door is open.
  • Page 72 2) Enter the Lighting Settings by pressing the Lighting button. Edit the desired settings selecting the OK button to accept each edited value. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 66...
  • Page 73: Passcode

    9.3.7 PASSCODE The Passcode can be changed to prevent unauthorized changes to the programming of the ECD SmartDRY™ Cabinet. You need the default Passcode listed in the beginning of this section to make this change. To access the Passcode settings: 1) From the Main Display, enter the Main menu by pressing the Menu button.
  • Page 74 2) Enter the Passcode Settings by pressing the Passcode button. Select the Passcode field to make active. Use the Up or Down button to adjust the desired value. Once completed, select the OK button to ac- cept the new value. 3) Select the ON/OFF toggle and OK button to make active.
  • Page 75: Help

    9.4 HELP Help list the contact information at ECD and shows the current firmware program version number. To access the Help Information: 1) From the Main Display, enter the Main menu by pressing the Menu button. enter the Help screen by pressing the Help button.
  • Page 76: Graph

    9.5 GRAPH The Graph allows you to see the recorded measurements of either RH or Temperature in graphical form. To view a graph: 1) From the Main Display, enter the Graph menu by pressing the Graph button. Press the desired graph type.
  • Page 77: Equipment Maintenance

    10.1 CLEANING The interior and exterior of the ECD SmartDRY™ Cabinet can be cleaned as desire using mild soap and water. DO NOT use chlorine-based bleaches, abrasive, volatile or flammable cleaners. Both sides of the door glass are protected with a special ESD film. This film is very sensitive to abrastions and must be cleaned only per the recommended methods.
  • Page 78: Ecd Smartdry™ Humidity And Temperature Sensor

    Please note that such chemicals are contained in uncured epoxies, glues, adhesives, etc. and out- gas during baking and curing. Do not use the ECD SmartDRY™ Cabinet as a curing chamber for these processes. These chemicals are also added as plasticizers in plastics, used for packaging ma- terials, and may also out gas for some time.
  • Page 79: Clock Battery

    10.3 CLOCK BATTERY The real time clock is battery backed and will require replacement at least annually or more often if there have been long or total accumulative power outages. To change the battery please follow these steps: 1) ALWAYS disconnect the cabinet from the power cord from the power supply before replacing the bat- tery.
  • Page 80: Ecd Smartdry™ Dryer

    10.4 ECD SMARTDRY™ DRYER The ECD SmartDRY™ Dryer module should last for many years and yet is designed to be replaced, should dam- age occur or a component fails. ECD SmartDRY™ will warn if a Dryer loses it's effectiveness for any reason.
  • Page 81 To change the Dryer please follow these steps: 1) ALWAYS disconnect the cabinet from the power cord from the power supply before replacing the Dryer. 2) Disconnect the Dryer cable from the control chassis by turning the lock collar 1/4 turn counter clock- wise.
  • Page 82: Power Board

    10.5 POWER BOARD Prior to any maintenance or service on this unit, disconnect the power cord from the power sup- ply. Before reattaching the unit to its power supply, be sure all covers and the fastening hardware are in place and secure. Step 1 - Disassemble: The Power Board has capacitors which can remain charged.
  • Page 83 3) Remove 5 mounting screws from the four corners and center of board and set board aside. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 77...
  • Page 84 Step 2 - Replace the Power Board: 1) Place the new Power Board onto the standoffs. Note the board’s orientation. 2) Replace the 5 mounting screws on the four corners and center of board. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 78...
  • Page 85 3) Reconnect all the wire harnesses. Connectors with the latch will “snap” into place when the connector is correctly seated. Make sure large resistor is upright away from components. Step 3 - Final Assembly: 1) Replace the top cover: Lower the top cover and connect light tower option to J5 on Power Board, if included. •...
  • Page 86: Rh/Temperature Probe

    The RH/Temperature probe should be calibrated on a regular basis. A good calibration schedule is annually, however your calibration practices may be different. The probe can only be calibrated by ECD and can be eas- ily removed and returned. Because the calibration information is kept internal to the probe, a replacement probe can be purchased and “swapped”...
  • Page 87: Smartbake™ Heater

    The SmartBAKE™ heater module should last for many years and yet is designed to be replaced, should damage occur or a component fails. ECD SmartDRY™ warns if the Bake cannot heat for any reason. To change the heater module, please follow these steps:...
  • Page 88 5) Remove the 6 mounting screws that secure the heater to the top and lift out the heater module. 4 on the sides and front. 2 on the rear. 6) Place the replacement heater into place, making sure the output plenum fits down inside the back vent plenum.
  • Page 89: Door Switch

    10.8 DOOR SWITCH To replace a Door Switch, please follow these steps: 1) ALWAYS disconnect the cabinet from the power cord from the power supply. 2) Open the door closest to the door switch being replaced. 3) From the inside of the cabinet, remove the 2 hardware screws. 4) Press the plug release locks and carefully disconnect the cables.
  • Page 90: Light Tower Replacement

    10.9 LIGHT TOWER REPLACEMENT To remove a Light Tower: 1) ALWAYS disconnect the cabinet from the power cord from the power supply. 2) Remove the 4 to 6 screws (model dependent) on the back of the Cabinet Cover. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 84...
  • Page 91 3) Slide the Cabinet Cover back about 2 cm (1/2”) and then tilt to up disconnect Light Tower from the Power Board. 4) Set the Control Cover aside on a flat surface. 5) Remove the hardware screws from the bracket. Pull the Light Tower and bracket off of the Control Cover.
  • Page 92 To install: 1) Remove any packaging. 2) Slide the Light Tower cable thru the Control Cover and mounting bracket until the metal post of the light tower is fully seated into the bracket. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 86...
  • Page 93 IF YOU WANT TO SECURE THE LIGHT TOWER TO THE MOUNTING BRACKET, REMOVE THE BRACKET FROM THE CONTROL CHASSIS COVER AND MOUNT THE BRACKET TO THE LIGHT TOWER WITH THE PROVIDED SCREWS. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 87...
  • Page 94 3) Re-mount the light tower to the control chassis cover with four self tapping sheet metal screws (#6 x 3/8"). SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 88...
  • Page 95 4) Plug the Light Tower into the Power Board. 5) Slide the Control Cover back into place and secure with the cover screws. 6) Reconnect the power plug to the power source. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 89...
  • Page 96: Service And Troubleshooting

    11.0 SERVICE AND TROUBLESHOOTING 11.1 MAIN DISPLAY IS BLACK: The main display should power on within 30 seconds of apply power. If not, try the following: There is no power at the power plug: • Confirm the power plug is energized. •...
  • Page 97: Rh Set Point Is Not Achieved

    • Controller will not allow you to program the SmartBAKE™ cycle unless you purchased this cabinet. However, if SmartBAKE™ is in your display menu and you did not purchase it, contact ECD and we can correct that error in configuration.
  • Page 98: System Alerts

    11.4 SYSTEM ALERTS Door Open - Cabinet door has been open for more than 30 seconds: • Close door(s). Door switch may have become broken. Contact Support Door switch actuator is missing/improperly adjusted. Dryer Failure - Dryer has been regenerated twice and has failed to reduce the humidity to within 5% •...
  • Page 99: Updating Ecd Smartdry™ Cabinet Firmware And Network Dashboard

    11.5 UPDATING ECD SMARTDRY™ CABINET FIRMWARE AND NETWORK DASHBOARD Instruction to install new firmware for the ECD . The firmware and dashboard files are provided by ECD Service/Test technicians via email or down- load. Please follow these steps to update the control firmware for all ECD SmartDRY™ models: 1) Unzip the zip file provided by ECD Service/Test technicians.
  • Page 100: System Reset

    11.6 SYSTEM RESET If the Main display becomes unresponsive or is operating erratically, you can perform a system reset by doing a power cycle or pressing a system reset button. USE EXTREME CAUTION PERFORMING THESE STEPS AS TOUCHING AREAS OTHER THAN SPECIFED could result in personal injury or damage to property other than the equipment.
  • Page 101 2) Slide the Cabinet Cover pack and then up to remove. 3) Locate the System Reset button on the back of the Main Display board and press it once. 4) Let the ECD SmartDRY™ Cabinet start up. SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0...
  • Page 102: Contact Information

    11.7 CONTACT INFORMATION Here is how to contact ECD: If you still have problems, let us help you. We offer many ways to service your problems. You can call our Ser- vice/Test technicians, visit our web site to view our FAQ section (Frequently asked Questions) or send us e- mail explaining your problem in detail.
  • Page 103: Appendix

    3D-10 & 3D-30 Filiment Reel Rack Kit E60-3233-23-100 Cabinet Light Tower E55-7379-74 Combination Door Locks P57-7850-34 Recommended Replaceable Parts: Description Part Number RH/Temperature Probe (ECD) E56-7379-25 Fuse (120VAC): 10Amp Slo-Blo 3AG F00-0026-20 Real Time Clock Backup Battery F30-0048-00 Replaceable Parts: Description Part Number...
  • Page 104: Appendix B: Specifications

    APPENDIX B: SPECIFICATIONS 3D-10 3D-10SB 3D-30 3D-30XD E62-3310-30/35 E62-3310-60/65 E62-3330-30/35 E62-3339-30/35 Recovery*: Suggest Interval of cabinet ac- 12/hour 12/hour 12/hour 12/hour cess Recovery to <5% 3 minutes 3 minutes 4 minutes 4 minutes Recovery to set point from 3 minutes 3 minutes 4 minutes 9 minutes...
  • Page 105 3D-10 3D-10SB 3D-30 3D-30XD E62-3310-30/35 E62-3310-60/65 E62-3330-30/35 E62-3339-30/35 Power: Voltage 120V +/-10%, 50/60Hz 120V +/-10%, 50/60Hz 120V +/-10%, 50/60Hz 120V +/-10%, 50/60Hz Power Consumption 10W Standby, 450W 10W Standby, 450W Max., 25W Standby, 850W 25W Standby, 850W Max., 15W/Hr average Max., Max., 15W/Hr average...
  • Page 106: Appendix C: Schematic

    APPENDIX C: SCHEMATIC MODEL 3D-10 & 3D-10SB: SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 100...
  • Page 107 MODEL 3D-30, 3D-30XD: SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 101...
  • Page 108: Appendix D: Gossary

    APPENDIX D: GOSSARY Relative Humidity (%RH): The amount of water vapor currently in the air divided by the maximum amount of water vapor the air could hold at that same temperature multiplied by 100, expressed in percent. Cold air cannot hold very much water vapor, and hot air can hold much more.
  • Page 109 Table shows the amount of water in grams per cubic meter and the dew point over a range of relative humid- ity and air temperature. AH in g/m3 and Dew Point ºC given RH and Air Temp SD Series Dry Cabinets Setup and Operation Manual | A62-3337-00 Rev: 1.0.0 Page 103...
  • Page 110 Absolute Humidity (AH g/m^3): The mass of water vapor, in a given volume of air, at any temperature, typically expressed in grams per cubic meter. This means it does not matter how hot the air is, the amount of water vapor in a fixed volume of air does not change.
  • Page 111 Dew Point: The temperature value at which the air can no longer hold the amount of water vapor it contains and the wa- ter vapor (gas) begins to condense out and form water droplets or dew. This measurement is useful in predict- ing the weather since it highlights at what temperature dew as fog or rain will occur given the current relative humidity and the expected low temperature overnight.
  • Page 112 Relative Humidity Sensors: There are two basic types of humidity sensors: mechanical and electrical. Both require precise measurement of one or more temperature values and, depending on the type, some other electrical property of the sensing element or physical parameter like barometric pressure. Here are some of the most common methods for rel- ative humidity measurement: •...
  • Page 113 Wet Bulb, Dry Bulb (AKA: Psychrometer): The name of this method is derived from the spinning of two thermometers through the air to take advantage of the wind chill effect on one verses the dry temperature on the other. One of the older procedures for calcu- lating humidity, this technique measures two temperatures, one from a wet bulb and one from a dry bulb.
  • Page 114 The current barometric pressure also has a small effect on the results so, to refine the result, measure the pressure and enter it into the %RH equation 14 where P is the pressure in kiloPascals (kPa), Td is the dry bulb temperature in ºC and Tw is the wet bulb temperature in ºC and e is the “natural”...
  • Page 115 Polymer Capacitive Sensor: The most popular relative humidity electrical sensor, this device actually changes its capacitance as a function of Relative Humidity, about 0.2pF to 0.5pF per 1%RH. Again, the manufacturer provides details on converting this capacitance change to %RH. Polymer capacitive sensors are very dependent on the temperature; however temperature is one of the easiest measurements to take, so this does not present any issues.
  • Page 116: Appendix E: Network

    APPENDIX E: NETWORK Dashboard: 1) Data Graph: Crosshair - The Data Graph displays a line connecting the points with their corresponding axis. Range Selector: The range selector is a tool for selecting ranges to display within the chart. It pro- vides buttons to select preconfigured ranges in the chart (1, 3, 6 month etc).
  • Page 117 2) Status (Real-Time): Current RH & Temperature Current Mode: SmartDRY™  SmartBAKE™ – Settings for Smart or Manual Bake  Events: Power on/off  Regenerate  Recovery  Door Activity (Open/Close) - This icon is also displayed on the Data Graph. ...
  • Page 118 Settings: The Settings are a current snap shot of the cabinet settings. All changes to the cabinet settings have to be done from the Main Display. 1) SmartDRY™ Settings: RH - Displays the RH setpoint. Alarms - Displays any configured Alarms. 2) SmartBAKE™...
  • Page 119 Setup: 1. Connect the ECD SmartDRY™ Cabinet to the Network via cable. The Cabinet acquires an IP Address from the Network. This will then be the URL Address for the SmartDRY™ Network. 2. Get SmartDRY™ IP address assigned by your Network.

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