Graco QUANTM i30 Instructions Manual
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Graco QUANTM i30 Instructions Manual

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Instructions
QUANTM
Industrial Models
Electric-operated diaphragm (EODD) pumps with an integral electric drive for fluid
transfer applications. Not for use with hygienic (sanitary) applications. Not for use with
gasoline. For professional use only.
Important Safety Instructions
Read all warnings and instructions in this
manual and related manuals before using
the equipment. Save these instructions.
Pumps,
™
i30 (QTC) Model
i80 (QTD) Model
3A8572B
i120 (QTE) Model
EN

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Summary of Contents for Graco QUANTM i30

  • Page 1 Instructions QUANTM Pumps, ™ Industrial Models 3A8572B Electric-operated diaphragm (EODD) pumps with an integral electric drive for fluid transfer applications. Not for use with hygienic (sanitary) applications. Not for use with gasoline. For professional use only. Important Safety Instructions Read all warnings and instructions in this manual and related manuals before using the equipment.

  • Page 2: Table Of Contents

    LED Indicator Overview ....25 Graco Standard Warranty....54 Troubleshoot LED Indicator Event Errors.

  • Page 3: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 4 Warnings WARNING ELECTRIC SHOCK HAZARD Explosive Atmospheres or Hazardous (Classified) Locations Models (hard wired for permanent connection): This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock. • Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment.
  • Page 5 Warnings WARNING PLASTIC PARTS CLEANING SOLVENT HAZARD Many cleaning solvents can degrade plastic parts and cause them to fail, which could cause serious injury or property damage. • Use only compatible solvents to clean plastic structural or pressure-containing parts. • See Technical Specifications in all equipment manuals for materials of construction.
  • Page 6 Warnings WARNING ENTANGLEMENT HAZARD Rotating parts can cause serious injury. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Do not wear loose clothing, jewelry or long hair while operating equipment. •...

  • Page 7: Configuration Matrix

    Configuration Matrix Configuration Matrix Record the model part number and configuration sequence found on your equipment identification plate (ID) to assist you when ordering replacement parts. Model Part Number: _______________________________________________ Configuration Sequence: _______________________________________________ Sample Configuration Sequence: QTC-ACFC2ACACBNBNA100 Brand Application Model Wetted Motor Seat Check Diaphragm...
  • Page 8 Configuration Matrix Seat Material Check Material Diaphragm Material Manifold Seal Material Acetal Acetal, ball BN Buna-N None Aluminum Buna-N, ball CO Polychloroprene PTFE Overmold BN* Buna-N Polychloroprene, Fluoroelastomer standard, ball Fluoroelastomer Polychloroprene, GE Geolast weighted, ball Geolast Fluoroelastomer, PO PTFE/EPDM Overmold ball Polypropylene Geolast, ball...

  • Page 9: Approvals

    Approvals Approvals Model Information* Approvals For motor approvals, see your related Motors motor manual. See Related Manuals, page 2. Pump models with motor code FC2 are approved to: Pump models with motor code FC4 are approved to: II 2 G Ex dh IIB T4 Gb * See Configuration Matrix, starting on page 7, for detailed descriptions.

  • Page 10: Component Identification

    Component Identification Component Identification . 2: Explosive Atmospheres or Hazardous (Classified) . 1: Ordinary Locations Model (i30 (QTC) model shown) Locations Model (i30 (QTC) model shown) Ordinary Locations models include a cord with a plug Explosive Atmospheres or Hazardous (Classified) and Input/Output (I/O) port.

  • Page 11: Typical Installation

    Typical Installation Typical Installation General Information Always use Genuine Graco Parts and accessories. Be sure all accessories are adequately sized and Typical installations are shown in F . 3 and F . 4. The pressure-rated to meet the requirements of the system.

  • Page 12: Typical Installation For Models In Explosive Atmospheres Or Hazardous (Classified) Locations

    Typical Installation Typical Installation for Models in Explosive Atmospheres or Hazardous (Classified) Locations Ordinary Location Explosive Atmosphere or Hazardous (Classified) Location . 4: Typical Installation for Models in Explosive Atmospheres or Hazardous (Classified) Locations (hard wired for permanent connection) (i30 (QTC) model shown) Pump Components Accessories (Not Supplied) Conductive, flexible fluid supply line...

  • Page 13: Installation

    Installation Installation Installation of this equipment involves potentially hazardous procedures. Only trained and qualified personnel who have read and who understand the information in this manual should install this equipment. To avoid injury from fire, explosion, or electric shock, all electrical wiring must be done by a qualified electrician and comply with all local codes .

  • Page 14: Install Accessories

    Installation Install Accessories If a leak sensor is not installed in the pump, install the following accessory as shown in F . 6, using adapters as needed. Install Monitoring Accessories NOTE: To monitor for leaks in the pump due to Install the following accessory to monitor equipment diaphragm rupture, install a leak sensor.

  • Page 15: Grounding

    Installation Grounding Connect the Electrical Ground For Models in Explosive Atmospheres or Hazardous (Classified) Locations): Ground through the ground wire of the power cable to a true earth ground. Connect the ground wire of the power cable to a true earth ground.

  • Page 16: Before First Use

    Installation Before First Use Tighten Fasteners Before using the equipment for the first time, check and torque all fasteners. Follow Torque Fasteners, page 39. After the first day of operation, re-torque the fasteners. NOTICE To avoid pump damage, do not over-torque the fasteners on the equipment.

  • Page 17: Electrical Connections And Wiring

    Electrical Connections and Wiring Electrical Connections and Wiring Required Power and Plugs NOTE: For equipment provided with a cable and flying leads (no plug), install a main electrical disconnect per local codes and regulations. NOTE: Use adapters as needed. Follow local codes To avoid injury from fire, explosion, or electric and regulations.

  • Page 18: Wire Power Cables

    Electrical Connections and Wiring Wire Power Cables Wire Single-Phase Models For models in Explosive Atmospheres or Hazardous (Classified) Locations only. See F . 9. 1. FC6 motors: Connect the black wire to Line 1 (L1, black). To avoid injury from fire, explosion, or electric FC4 motors: Connect the brown wire to Line 1 (L1, shock, all electrical wiring must be done by a brown).

  • Page 19: Requirements For Cables And Conduits

    Electrical Connections and Wiring Requirements for Cables and Adapters for Plugs and Cables Conduits For models in Explosive Atmospheres or Hazardous (Classified) Locations only. To avoid injury from fire, explosion, or electric shock, all electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

  • Page 20: I/O Pin Connection

    Electrical Connections and Wiring I/O Pin Connection For models in Ordinary Locations only. NOTE: All I/O connectors are capable of 30 VDC (volts of direct current) and are reverse-polarity protected. To avoid injury from fire, explosion, or electric For wiring, see Equivalent Electrical Circuits for I/O shock, all electrical wiring must be done by a Pin Connection, page 21.
  • Page 21 Electrical Connections and Wiring Equivalent Electrical Circuits for I/O Pin Connection Equivalent Electrical Circuits for I/O Pin Equivalent Electrical Circuits for I/O Pin Connection (for Models in Ordinary Locations Connection (for Models in Ordinary Locations only) only) I/O Circuit Equivalent Circuit I/O Circuit Equivalent Circuit Digital...

  • Page 22: Operation

    Operation Operation Pressure Relief Procedure Flush the Equipment Flush the equipment before each use. Determine Follow the Pressure Relief Procedure whenever whether to disassemble and clean individual parts or you see this symbol. simply flush the equipment with a compatible solvent. To simply flush the equipment with a compatible solvent, follow Start the Equipment, page 22, and Flush the Equipment, page 28.
  • Page 23 Operation Start and Adjust the Equipment b. Reduce the number of fittings on the suction lines to reduce friction length. 1. Follow Prepare the Equipment for Startup, page 22. c. Increase the diameter of the suction lines. 2. Connect the equipment to a power source. See d.

  • Page 24: Shut Down The Equipment

    Operation . 12: Disable Auto-Prime Shut Down the Equipment 1. Follow Pressure Relief Procedure, page 22. 2. Follow Flush the Equipment, page 28. 3A8572B...

  • Page 25: Led Indicator

    LED Indicator LED Indicator LED Indicator Overview LED Indicator Equipment Status Notes Red, solid Powered on, speed set at 0 (zero), Be aware that the equipment is energized. system not operating. To initiate equipment operation, follow Start the Equipment, page 22. Red, flashing Motor fault, motor error.

  • Page 26: Troubleshoot Led Indicator Event Errors

    LED Indicator Troubleshoot LED Indicator Event Errors If an event error occurs, the LED Indicator will blink a set number of times corresponding to the event code that needs acknowledged. Follow the Pressure Relief Procedure, page 22, before checking or repairing the equipment. Check all possible problems and causes before disassembling equipment.
  • Page 27 LED Indicator Troubleshoot LED Indicator Event Errors LED Indicator Problem Cause Solution Yellow, Leak sensor alert.* Leak detected in the equipment. Check the diaphragm for rupture or flashing, incorrect installation. Repair or continuous replace. Ensure that the diaphragm flash is torqued to specification. The leak sensor disconnected.

  • Page 28: Maintenance

    Maintenance Maintenance Establish a Preventive Flush the Equipment Maintenance Schedule NOTICE Regularly maintain the equipment to avoid pump damage due to spills, leaks, or diaphragm failure. Establish a preventive maintenance schedule based on To avoid fire and explosion, always ground the the equipment service history.

  • Page 29: Store The Equipment

    Maintenance Store the Equipment NOTE: Thoroughly circulate the compatible solvent through the equipment and the system prior to use. NOTICE To avoid equipment damage, do not exceed a fluid inlet pressure of 15 psi (103 kPa, 1 bar) when cycling Always relieve the pressure and flush the equipment the equipment.

  • Page 30: Troubleshooting

    Troubleshooting Troubleshooting Follow the Pressure Relief Procedure, page 22, before checking or repairing the equipment. Check all possible problems and causes before disassembling equipment. Problem Cause Solution Equipment emits beeping Pump starting automatic startup sequence. Turn the control knob (K) to the off (0) alert sound, LED light Pump is connected to a power source and position or disconnect power to the...
  • Page 31 Troubleshooting Problem Cause Solution Equipment stalled, will not Fluid line clogged or valves closed. Inspect; clear. cycle Open valves downstream of the equipment. Motor or controller wired improperly. Wire per instructions in your related motor manual. See Related Manuals, page 2. Leak sensor tripped.

  • Page 32: Repair

    Repair Repair NOTE: Repair kits are available (purchase separately). 4. Disconnect all fluid lines. 5. Optional: Mount the back of the pump (opposite side from the motor) to the maintenance bracket stand (purchase separately). This positions the pump facing up, enabling easy working access to the pump and motor.

  • Page 33: Repair The Check Valves

    Repair Repair the Check Valves 5. On the inlet manifold (5), remove all fasteners (6, 6b, if applicable). Required Tools: 6. Remove the inlet manifold (5), seals (10, if applicable), guides (9b, if applicable), checks (9), • 10 mm socket wrench (for all i30 (QTC) models, i80 and seats (8).

  • Page 34: Repair The Standard Diaphragms

    Repair Repair the Standard an applicable wrench to loosen the remaining Diaphragms diaphragm fastener (15). See F . 17. If the first loosened diaphragm fastener (15) is Required Tools: opposite the wrench flat on the shaft (1a): a. Follow the procedure to lubricate the rotor in •...
  • Page 35 Repair Reassemble the Standard Diaphragms 2. Install the assembled diaphragm assemblies into the shaft (1a) and hand-tighten the fasteners (15). NOTICE 3. Use an applicable wrench to firmly hold one After reassembly, allow the thread locker to cure for fastener (15) in place. At the same time, use an 12 hours, or per instructions of the manufacturer, applicable wrench to torque the opposite fastener prior to operating the equipment.

  • Page 36: Repair The Overmolded Diaphragms

    Repair Repair the Overmolded NOTICE Diaphragms To avoid damage to the rotor or equipment, do not remove the shaft (1a) from the motor (1). Removing Required Tools: the shaft will cause the rotor balls to dislodge from the rotor and the rotor will not function properly. •...
  • Page 37 Repair Reassemble the Overmolded Diaphragms 5. Loosely install the fasteners (7, 7b, if applicable) to hold the fluid cover (3) in place. NOTICE 6. On the side of the shaft (1a) with the wrench flat, After reassembly, allow the thread locker to cure for install the air-side plate (21), diaphragm backer (14), 12 hours, or per instructions of the manufacturer, and diaphragm assembly (13, 15) into the shaft (1a).

  • Page 38: Recycling And Disposal

    Recycling and Disposal Recycling and Disposal End of Equipment Life At the end of the useful life of the equipment, disassemble and recycle the equipment in a responsible manner. • Follow Pressure Relief Procedure, page 22. • Drain and dispose of fluids according to applicable regulations.

  • Page 39: Torque Fasteners

    Torque Fasteners Torque Fasteners Torque Instructions Torque Sequence To ensure proper sealing, torque fasteners using the Fully torque all fasteners (7, 7b, if applicable) on the following procedure. fluid covers (3) before torquing the fasteners (6, 6b, if applicable) on the manifolds (4, 5). 1.
  • Page 40 Torque Fasteners Torque Sequence for i80 (QTD) Models Fluid Covers (3) Manifolds (4, 5) Torque fasteners (7, 7b, if applicable) to 190–220 in-lb For i80 (QTD) plastic models: Torque fasteners (6, 6b, (21–25 N•m). if applicable) to 80–90 in-lb (9–10 N•m). For i80 (QTD) metal models: Torque fasteners (6, 6b, if applicable) to 120–150 in-lb (14–17 N•m).
  • Page 41 Torque Fasteners Torque Sequence for i120 (QTE) Models Fluid Covers (3) Manifolds (4, 5) Torque fasteners (7, 7b, if applicable) to 190–220 in-lb For i120 (QTE) plastic models: Torque fasteners (6, (21–25 N•m). 6b, if applicable) to 150–160 in-lb (17–18 N•m). For i120 (QTE) aluminum models: Torque fasteners (6, 6b, if applicable) to 120–150 in-lb (14–17 N•m).

  • Page 42: Performance Charts

    Performance Charts Performance Charts Performance may vary based on pump materials, suction condition, discharge pressure, and fluid type. Performance Chart for i30 (QTC) Models (6.9, 0.69) (5.5, 0.55) (4.1, 0.41) (2.8, 0.28) (1.4, 0.14) (19) (38) (57) (76) (95) (114) (132) Flow (gpm (lpm)) 3A8572B...

  • Page 43: Performance Chart For I80 (Qtd) Models

    Performance Charts Performance Chart for i80 (QTD) Models (6.9, 0.69) (5.5, 0.55) (4.1, 0.41) (2.8, 0.28) (1.4, 0.14) (38) (76) (114) (151) (189) (227) (265) (303) (341) Flow (gpm (lpm)) Performance Chart for i120 (QTE) Models (6.9, 0.69) (5.5, 0.55) (4.1, 0.41) (2.8, 0.28) (1.4, 0.14)

  • Page 44: Dimensions

    Dimensions Dimensions Dimensions for i30 (QTC) Models . 21: i30 (QTC) Model Dimensions 3A8572B...
  • Page 45 Dimensions i30 (QTC) Model Dimensions Wetted Section Material SS, HT CP, PP, PV Ref. 13.90 35.31 15.20 38.61 14.70 37.34 6.58 16.71 8.00 20.32 7.35 18.67 13.25 33.66 13.25 33.66 13.25 33.66 4.57 11.61 4.57 11.61 4.57 11.61 13.70 34.80 17.80 45.21 15.94...

  • Page 46: Dimensions For I80 (Qtd) Models

    Dimensions Dimensions for i80 (QTD) Models . 22: i80 (QTD) Model Dimensions 3A8572B...
  • Page 47 Dimensions i80 (QTD) Model Dimensions Wetted Section Material PP, PV Ref. 15.07 38.28 16.10 40.89 17.60 44.70 13.81 35.08 13.85 35.18 13.87 35.23 5.17 13.13 5.21 13.23 5.23 13.28 19.60 49.78 18.97 48.18 22.00 55.88 18.30 46.48 17.75 45.09 19.30 49.02 1.50 3.81...

  • Page 48: Dimensions For I120 (Qte) Models

    Dimensions Dimensions for i120 (QTE) Models . 23: i120 (QTE) Model Dimensions 3A8572B...
  • Page 49 Dimensions i120 (QTE) Model Dimensions Wetted Section Material CI, SS CP, PP, PV Ref. 17.50 44.45 18.13 46.05 19.70 50.04 9.00 22.86 9.40 23.88 11.00 27.94 14.89 37.82 14.89 37.82 14.89 37.82 6.25 15.88 6.25 15.88 6.25 15.88 23.60 59.94 26.34 66.90 25.70...

  • Page 50: Technical Specifications

    Technical Specifications Technical Specifications Fluid Temperature Range NOTICE Temperature limits are based on mechanical stress only. Certain chemicals will further limit the fluid temperature range. Stay within the temperature range of the most-restricted wetted component. Operating at a fluid temperature that is too high or too low for the components of your pump may cause equipment damage. NOTE: The maximum fluid temperature for Hazardous units should not exceed 230°F (110°C) or the limitation based on the Wetted Section Materials, whichever is lower.

  • Page 51: Technical Specifications For I30 (Qtc) Models

    Technical Specifications Technical Specifications for i30 (QTC) Models QUANTM i30 (QTC) Pumps Metric Maximum fluid working pressure 100 psi 6.89 bar, 0.69 MPa Maximum free-flow delivery 30 gpm 114 lpm Maximum size pumpable solids 1/8 in. 3.2 mm Environmental temperature range -4°...

  • Page 52: Technical Specifications For I80 (Qtd) Models

    Technical Specifications Technical Specifications for i80 (QTD) Models QUANTM i80 (QTD) Pumps Metric Maximum fluid working pressure 100 psi 6.89 bar, 0.69 MPa Maximum free-flow delivery 80 gpm 227 lpm Maximum size pumpable solids 0.19 in. 4.8 mm Environmental temperature range -4°...

  • Page 53: Technical Specifications For I120 (Qte) Models

    Technical Specifications Technical Specifications for i120 (QTE) Models QUANTM i120 (QTE) Pumps Metric Maximum fluid working pressure 60 psi 6.89 bar, 0.69 MPa Maximum free-flow delivery 120 gpm 378.5 lpm Maximum size pumpable solids 0.25 in. 6.35 mm Environmental temperature range -4°...

  • Page 54: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

This manual is also suitable for:

Quantm i80Quantm i120Quantm i30 qtcQuantm i80 qtdQuantm i120 qteQuantm i80 qtc ... Show all

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