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Graco Monark Instructions-Parts List Manual
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Graco Monark Instructions-Parts List Manual

Ram–mounted pumps
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Instructions – Parts List
19 LITER (5 GALLON)
Ram–Mounted Pumps
For information on Ram Extension Kit 223889, refer to page 10.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
See page for 2 model numbers, ratios, and
maximum working pressures.
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
Copyright 1990, Graco Inc. is registered to I.S. EN ISO 9001
Parts
Model 231117 Shown
308026S
06540A

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Summary of Contents for Graco Monark

  • Page 1 Read all warnings and instructions in this manual. Save these instructions. See page for 2 model numbers, ratios, and maximum working pressures. Model 231117 Shown 06540A GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441 Copyright 1990, Graco Inc. is registered to I.S. EN ISO 9001...

  • Page 2: List Of Models

    ......... Graco Standard Warranty .

  • Page 3: Warning Symbol

    D This equipment is for professional use only. D Read all instruction manuals, tags, and labels before operating the equipment. D Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco distributor. D Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
  • Page 4 WARNING INJECTION HAZARD Spray from the spray gun/dispense valve, leaks or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury. D Fluid injected into the skin might look like just a cut, but it is a serious injury.
  • Page 5 WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury. D Ground the equipment and the object being sprayed. Refer to Grounding on page 7. D If there is any static sparking or you feel an electric shock while using this equipment, stop spray- ing/dispensing immediately.
  • Page 6 Notes 308026...

  • Page 7: Components And Accessories

    2. Air and fluid hoses: use only electrically conductive hoses. NOTE: Always use Genuine Graco Parts and Acces- sories, available from your Graco distributor. Refer to the Product Data Sheet, Form No. 305545 for Check- 3. Air compressor: follow manufacturer’s recommen- Mate 200 Pumps and Form No.
  • Page 8 D The ram air regulator (T) controls the air pressure the pump and ram. Order Part No. 113269 for to the ram. Monark and President Pumps, or 113218 for Sena- D The ram director valve (U) controls the raising tor and Bulldog pumps. The ram will hold pressure if the ram director valve (U) is in the horizontal and lowering of the ram.
  • Page 9 Setup MAIN AIR LINE Pump 19 Liter (5 Gallon) Air-Powered Ram Wiper Plate Air Manifold Pump Runaway Valve (location shown) Air Line Lubricator (location shown) G Pump Bleed-Type Air Valve (required, for pump) Pump Air Regulator Air Line Filter Bleed-Type Master Air Valve (for accessories) Fluid Drain Valve (required) M Fluid Pressure Regulator Airless Spray Gun or Dispensing Valve...
  • Page 10 Setup Ram Extension Kit 223889 Order Ram Extension Kit 223889 to use a Check-Mate Pump on a Model 206450 Ram. The kit extends the height of the ram and also includes mounting hardware to attach the pump. 1. Remove the top nut (AA) and lockwasher (BB) from the ram (B).

  • Page 11: Pressure Relief Procedure

    Operation Pressure Relief Procedure Starting and Adjusting the Ram 1. Refer to Fig. 4. Close all air regulators and air WARNING valves. INJECTION HAZARD The system pressure must be manually 2. Open the red-handled main air bleed valve (V) and relieved to prevent the system from set the ram air regulator (T) to 2.8 bar, 0.28 MPa starting or spraying accidentally.
  • Page 12 Operation Starting and Adjusting the Pump 2. Before raising the wiper plate, locate the pushbut- ton on the air release valve (X). 1. Be sure the pump air regulator (H) is closed. Then set the ram air regulator (T) to about 2.1 bar, 0.21 3.
  • Page 13 Operation Pump Pump Air Regulator Air Release Valve Ram Air Regulator JJ Pump Bleeder Valve Wiper Plate Ram Director Valve KK Wiper Plate Vent Handle G Pump Air Bleed Valve Red-Handled Main Air Bleed Valve LL Vent Hole (required, for pump) (required, for pump and ram) JJ (not in view) 06539B...
  • Page 14 Parts Part No. 231113, Series C 10:1 Ratio Monark Pump, with Check-Mate 450 Severe-Duty Carbon Steel Displacement Pump Part of the ram (item 5). For this application, some parts are reconfigured as shown. 11 (Ref) 5 (Ref) 5 (Ref) 5 (Ref)
  • Page 15 Parts Part No. 231113, Series C 10:1 Ratio Monark Pump, with Check-Mate 450 Severe-Duty Carbon Steel Displacement Pump Ref. Ref. Part No. Description Qty. Part No. Description Qty. 222770 10:1 RATIO MONARK PUMP 187357 ELBOW, street, 90_; 1/4 npt (m x f)
  • Page 16 Parts Part No. 231111, Series D Part No. 233028, Series A (No Ram Plate) 20:1 Ratio President Pump, with Check-Mate 450 Severe-Duty Carbon Steel Displacement Pump 11 (Ref) Part of the ram (item 5). For this application, some parts are reconfigured as shown. 5 (Ref) 5 (Ref) 5 (Ref)
  • Page 17 Parts Part No. 231111, Series D Part No. 233028, Series A (No Ram Plate) 20:1 Ratio President Pump, with Check-Mate 450 Severe-Duty Carbon Steel Displacement Pump Ref. Ref. Part No. Description Qty. Part No. Description Qty. 237207 20:1 RATIO PRESIDENT PUMP 107142 VALVE, bleed-type;...
  • Page 18 Parts Part No. 231112, Series C 34:1 Ratio Senator Pump, with Check-Mate 450 Severe-Duty Carbon Steel Displacement Pump 41 (Ref) 5 (Ref) 6 (Ref) 05687D 308026...
  • Page 19 Parts Part No. 231112, Series C 34:1 Ratio Senator Pump, with Check-Mate 450 Severe-Duty Carbon Steel Displacement Pump Ref. Ref. Part No. Description Qty. Part No. Description Qty. 222769 34:1 RATIO SENATOR PUMP 100840 ELBOW, street, 90_; 1/4 npt (m x f) See manual 308017 107142 VALVE, bleed-type;...
  • Page 20 Parts Part No. 231115, Series C Part No. 233029, Series A (No Ram Plate) 55:1 Ratio Bulldog Pump, with Check-Mate 450 Severe-Duty Carbon Steel Displacement Pump Part of the ram (item 5). For this application, some parts are reconfigured as shown. 5 (Ref) 5 (Ref) 5 (Ref)
  • Page 21 Parts Part No. 231115, Series C Part No. 233029, Series A (No Ram Plate) 55:1 Ratio Bulldog Pump, with Check-Mate 450 Severe-Duty Carbon Steel Displacement Pump Ref. Ref. Part No. Description Qty. Part No. Description Qty. 237208 55:1 RATIO BULLDOG PUMP 100960 GAUGE, air pressure, pump;...
  • Page 22 Parts Part No. 231166, Series B 34:1 Ratio Quiet Senator Pump, with Check-Mate 450 Severe-Duty Carbon Steel Displacement Pump Part No. 231167, Series B 55:1 Ratio Quiet Bulldog Pump, with Check-Mate 450 Severe-Duty Carbon Steel Displacement Pump 20 (Ref) 5 (Ref) 6 (Ref) 05691C 308026...
  • Page 23 Parts Part No. 231166, Series B 34:1 Ratio Quiet Senator Pump, with Check-Mate 450 Severe-Duty Carbon Steel Displacement Pump Part No. 231167, Series B 55:1 Ratio Quiet Bulldog Pump, with Check-Mate 450 Severe-Duty Carbon Steel Displacement Pump Ref. Ref. Part No. Description Qty.
  • Page 24 Parts Part No. 231117, Series B Part No. 234953, Series A 23:1 Ratio Monark Pump, with Check-Mate 200 Severe-Duty Carbon Steel Displacement Pump Part of the ram (item 5). For this application, some parts are reconfigured as shown. 11 (Ref)
  • Page 25 Parts Part No. 231117, Series B Part No. 234953, Series A 23:1 Ratio Monark Pump, with Check-Mate 200 Severe-Duty Carbon Steel Displacement Pump Ref. Ref. Part No. Description Qty. Part No. Description Qty. 222782 23:1 RATIO MONARK PUMP 187357 ELBOW, street, 90_; 1/4 npt (m x f)
  • Page 26 Parts Part No. 231118, Series C Part No. 234954, Series A Part No. 233030, Series A (No Ram Plate) 46:1 Ratio President Pump, with Check-Mate 200 Severe-Duty Carbon Steel Displacement Pump Part of the ram (item 5). For this application, some parts are reconfigured as shown.
  • Page 27 Parts Part No. 231118, Series C Part No. 234954, Series A Part No. 233030, Series A (No Ram Plate) 46:1 Ratio President Pump, with Check-Mate 200 Severe-Duty Carbon Steel Displacement Pump Ref. Ref. Part No. Description Qty. Part No. Description Qty.

  • Page 28: Technical Data

    Technical Data Maximum Fluid Maximum Maximum Displacement Working Pump Air Input Package Air Part No. Pump Model Pump Model Ratio Pressure Pressure Input Pressure 231113 Monarkr 222790 10:1 124 bar, 12 MPa 12 bar, 1.2 MPa 12 bar, 1.2 MPa Check-Mate 450 (1800 psi) (180 psi)
  • Page 29 81.5 dB(A) 83.6 dB(A) 85.8 dB(A) President 73.6 dB(A) 78.3 dB(A) 80.9 dB(A) Monark 73.3 dB(A) 75.9 dB(A) 77.7 dB(A) Sound Power Levels (dBa) (tested in accordance with ISO 9614–2) Input Air Pressures at 15 cycles per minute Air Motor 40 psi (0.28 MPa, 2.8 bar)
  • Page 30 Notes 308026...
  • Page 31 Dimensions 14.2 mm (0.56 in.) Diameter Holes 06540A Pump Weight Model (Raised) (Lowered) 231111 1561 mm 1139 mm 279 mm 356 mm 356 mm 432 mm 546 mm 100 kg (61.46 in.) (44.84 in.) (11 in.) (14 in.) (14 in.) (17 in.) (21.5 in.) (220 lb)

  • Page 32: Graco Standard Warranty

    Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

This manual is also suitable for:

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