Graco h30 Instructions Manual
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Graco h30 Instructions Manual

Pumps hygienic
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Instructions
QUANTM
Hygienic Models
Electric-operated diaphragm (EODD) pumps with an integral electric drive for fluid
transfer applications. Not for use with gasoline. For professional use only.
Important Safety Instructions
Read all warnings and instructions in this
manual and related manuals before using
the equipment. Save these instructions.
Triplex Sales
1-847-839-8442
www.triplexsales.com
Pumps,
™
h30 (QHC) Model
h80 (QHD) Model
3A9286B
h120 (QHE) Model
EN

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  • Page 1 Not for use with gasoline. For professional use only. Important Safety Instructions Read all warnings and instructions in this manual and related manuals before using the equipment. Save these instructions. h30 (QHC) Model h80 (QHD) Model h120 (QHE) Model...

  • Page 2: Table Of Contents

    Shut Down the Equipment....23 Graco Standard Warranty....54 LED Indicator .

  • Page 3: Warnings

    Triplex Sales 1-847-839-8442 www.triplexsales.com Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 4 Triplex Sales 1-847-839-8442 www.triplexsales.com Warnings WARNING ELECTRIC SHOCK HAZARD Explosive Atmospheres or Hazardous (Classified) Locations Models (hard wired for permanent connection): This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock. • Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment.
  • Page 5 Triplex Sales 1-847-839-8442 www.triplexsales.com Warnings WARNING PLASTIC PARTS CLEANING SOLVENT HAZARD Many cleaning solvents can degrade plastic parts and cause them to fail, which could cause serious injury or property damage. • Use only compatible solvents to clean plastic structural or pressure-containing parts. •...
  • Page 6 Triplex Sales 1-847-839-8442 www.triplexsales.com Warnings WARNING ENTANGLEMENT HAZARD Rotating parts can cause serious injury. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Do not wear loose clothing, jewelry or long hair while operating equipment. •...

  • Page 7: Configuration Matrix

    Triplex Sales 1-847-839-8442 www.triplexsales.com Configuration Matrix Configuration Matrix Record the model part number and configuration sequence found on your equipment identification plate (ID) to assist you when ordering replacement parts. Model Part Number: _______________________________________________ Configuration Sequence: _______________________________________________ Sample Configuration Sequence: QHC-FGFF1ACACBNBNA10021 Brand Application Model Wetted Motor Seat Check...
  • Page 8 Triplex Sales 1-847-839-8442 www.triplexsales.com Configuration Matrix Seat Material Check Material Diaphragm Material Manifold Seal Material Flapper, for hygienic Buna-N, ball BN Buna-N None models only 316 Stainless Steel Polychloroprene, EO EPDM Overmold BN Buna-N weighted, ball EPDM, ball Fluoroelastomer EPDM Fluoroelastomer, PO PTFE/EPDM Overmold Fluoroelastomer...

  • Page 9: Approvals

    Triplex Sales 1-847-839-8442 www.triplexsales.com Approvals Approvals Model Information* Approvals For motor approvals, see your related motor manual. Motors See Related Manuals, page 2. Pump models with motor code FF2 are approved to: Pump models with motor code FF4 are approved to: II 2 G Ex dh IIB T4 Gb EC 1935/2004...

  • Page 10: Component Identification

    Component Identification Component Identification . 2: Explosive Atmospheres or Hazardous (Classified) . 1: Ordinary Locations Model (h30 (QHC) model Locations Model (h30 (QHC) model shown) shown) Explosive Atmospheres or Hazardous (Classified) Ordinary Locations models include a cord with a plug Locations models include flying leads on the power and Input/Output (I/O) port.

  • Page 11: Typical Installation

    Typical Installation for Models in Ordinary Locations . 3: Typical Installation for Models in Ordinary Locations (cord and plug connection) (h30 (QHC) model shown) Pump Components Accessories (Not Supplied)

  • Page 12: Typical Installation For Models In Explosive Atmospheres Or Hazardous (Classified) Locations

    Ordinary Location Explosive Atmosphere or Hazardous (Classified) Location . 4: Typical Installation for Models in Explosive Atmospheres or Hazardous (Classified) Locations (hard wired for permanent connection) (h30 (QHC) model shown) Pump Components Accessories (Not Supplied) Conductive, flexible fluid supply line Power cable ♦...

  • Page 13: Installation

    Triplex Sales 1-847-839-8442 www.triplexsales.com Installation Installation Installation of this equipment involves potentially hazardous procedures. Only trained and qualified personnel who have read and who understand the information in this manual should install this equipment. To avoid injury from fire, explosion, or electric shock, all electrical wiring must be done by a qualified electrician and comply with all local codes .

  • Page 14: Install Accessories

    Triplex Sales 1-847-839-8442 www.triplexsales.com Installation Install Accessories If a leak sensor is not installed in the pump, install the following accessory as shown in F . 6, using adapters as needed. Install Monitoring Accessories NOTE: To monitor for leaks in the pump due to Install the following accessory to monitor equipment diaphragm rupture, install a leak sensor.

  • Page 15: Grounding

    Triplex Sales 1-847-839-8442 www.triplexsales.com Installation Grounding Connect the Electrical Ground For Models in Explosive Atmospheres or Hazardous (Classified) Locations): Ground through the ground wire of the power cable to a true earth ground. Connect the ground wire of the power cable to a true earth ground.

  • Page 16: Before First Use

    Triplex Sales 1-847-839-8442 www.triplexsales.com Installation Before First Use Tighten Fasteners Before using the equipment for the first time, check and tighten all fasteners. After the first day of operation, re-tighten the fasteners. NOTICE To avoid pump damage, do not over-tighten the fasteners on the equipment.

  • Page 17: Electrical Connections And Wiring

    Motor Cord/Cable Location Configuration Model Plug Input Termination ‡ Hertz Current Code* Phase Voltage h30 (QUC), NEMA L15-20 200–240 V 50/60 Hz 7.5 A h80 (QHD), Plug h120 (QHE) IEC 60320-C14 200–240 V 50/60 Hz 10 A h30 (QHC) Plug ✦...

  • Page 18: Wire Power Cables

    Triplex Sales 1-847-839-8442 www.triplexsales.com Electrical Connections and Wiring Wire Power Cables Wire Single-Phase Models For models in Explosive Atmospheres or Hazardous (Classified) Locations only. See F . 9. 1. FF6 motors: Connect the black wire to Line 1 (L1, black). To avoid injury from fire, explosion, or electric FF4 motors: Connect the brown wire to Line 1 (L1, shock, all electrical wiring must be done by a...

  • Page 19: Requirements For Cables And Conduits

    Triplex Sales 1-847-839-8442 www.triplexsales.com Electrical Connections and Wiring Requirements for Cables and Adapters for Plugs and Cables Conduits For models in Explosive Atmospheres or Hazardous (Classified) Locations only. To avoid injury from fire, explosion, or electric shock, all electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

  • Page 20: I/O Pin Connection

    Triplex Sales 1-847-839-8442 www.triplexsales.com Electrical Connections and Wiring I/O Pin Connection For models in Ordinary Locations only. NOTE: All I/O connectors are capable of 30 VDC (volts of direct current) and are reverse-polarity protected. To avoid injury from fire, explosion, or electric For wiring, see Equivalent Electrical Circuits for I/O shock, all electrical wiring must be done by a Pin Connection, page 21.
  • Page 21 Triplex Sales 1-847-839-8442 www.triplexsales.com Electrical Connections and Wiring Equivalent Electrical Circuits for I/O Pin Connection Equivalent Electrical Circuits for I/O Pin Equivalent Electrical Circuits for I/O Pin Connection (for Models in Ordinary Locations Connection (for Models in Ordinary Locations only) only) I/O Circuit Equivalent Circuit...

  • Page 22: Operation

    Triplex Sales 1-847-839-8442 www.triplexsales.com Operation Operation Pressure Relief Procedure Flush the Equipment Flush the equipment before each use. Determine Follow the Pressure Relief Procedure whenever whether to disassemble and clean individual parts or you see this symbol. simply flush the equipment with a compatible sanitizing solution.

  • Page 23: Shut Down The Equipment

    Triplex Sales 1-847-839-8442 www.triplexsales.com Operation Start and Adjust the Equipment NOTICE 1. Follow Prepare the Equipment for Startup, To avoid pump damage and inefficient operation, do page 22. not use a fluid inlet pressure greater than 25 percent of the outlet working pressure. 2.

  • Page 24: Led Indicator

    Triplex Sales 1-847-839-8442 www.triplexsales.com LED Indicator LED Indicator LED Indicator Overview LED Indicator Equipment Status Notes Red, solid Powered on, speed set at 0 (zero), Be aware that the equipment is energized. system not operating. To initiate equipment operation, follow Start the Equipment, page 22.

  • Page 25: Troubleshoot Led Indicator Event Errors

    Triplex Sales 1-847-839-8442 www.triplexsales.com LED Indicator Troubleshoot LED Indicator Event Errors If an event error occurs, the LED Indicator will blink a set number of times corresponding to the event code that needs acknowledged. Follow the Pressure Relief Procedure, page 22, before checking or repairing the equipment.
  • Page 26 Triplex Sales 1-847-839-8442 www.triplexsales.com LED Indicator Troubleshoot LED Indicator Event Errors LED Indicator Problem Cause Solution Dim red, solid Voltage detection Power disconnected. Check power connection. error. System powering down. Allow equipment to finish shutdown. Yellow, *Leak sensor alert. Leak detected in the equipment. Check the diaphragm for rupture or flashing, incorrect installation.

  • Page 27: Maintenance

    Triplex Sales 1-847-839-8442 www.triplexsales.com Maintenance Maintenance Establish a Preventive Flush the Equipment Maintenance Schedule NOTICE Regularly maintain the equipment to avoid pump damage due to spills, leaks, or diaphragm failure. Establish a preventive maintenance schedule based on To avoid fire and explosion, always ground the the equipment service history.

  • Page 28: Store The Equipment

    Triplex Sales 1-847-839-8442 www.triplexsales.com Maintenance Store the Equipment NOTE: Thoroughly circulate the compatible sanitizing solution through the equipment and the system prior to use. NOTICE To avoid equipment damage, do not exceed a fluid Always relieve the pressure and flush the equipment inlet pressure of 15 psi (103 kPa, 1 bar) when cycling before storing the equipment for any length of time.

  • Page 29: Troubleshooting

    Triplex Sales 1-847-839-8442 www.triplexsales.com Troubleshooting Troubleshooting Follow the Pressure Relief Procedure, page 22, before checking or repairing the equipment. Check all possible problems and causes before disassembling equipment. Problem Cause Solution Equipment emits beeping Pump starting automatic startup sequence. Turn the control knob (K) to the off (0) alert sound, LED light Pump is connected to a power source and position or disconnect power to the...
  • Page 30 Triplex Sales 1-847-839-8442 www.triplexsales.com Troubleshooting Problem Cause Solution Reduced performance Fluid line clogged. Inspect; clear. Checks are sticky or leaking. Clean or replace. Diaphragm (or backup diaphragm, if Replace. applicable) ruptured. Air bubbles in fluid Fluid line is loose. Tighten. Diaphragm (or backup diaphragm, if Replace.

  • Page 31: Repair

    Triplex Sales 1-847-839-8442 www.triplexsales.com Repair Repair Prepare Equipment for Repair NOTE: Repair kits are available (purchase separately). To avoid injury from fire, explosion, or electric shock, all electrical wiring must be done by a qualified electrician and comply with all local codes This equipment stays pressurized until pressure is and regulations.

  • Page 32: Repair The Check Valves

    Triplex Sales 1-847-839-8442 www.triplexsales.com Repair Repair the Check Valves Reassemble Check Valves 1. Align and place seats (8), checks (9), seals (10, if See F . 12–F . 13. applicable), and manifolds (4, 5), exactly as shown for your equipment model. See your related parts Disassemble Check Valves manual.

  • Page 33: Repair The Standard Diaphragms

    Triplex Sales 1-847-839-8442 www.triplexsales.com Repair Repair the Standard a. Follow the procedure to lubricate the rotor in Diaphragms your related motor manual to access the flat of the shaft (1a). See Related Manuals, page 2. Required Tools: b. After the flat of the shaft (1a) is accessible, use an applicable wrench to firmly hold the flat of •...
  • Page 34 Triplex Sales 1-847-839-8442 www.triplexsales.com Repair Reassemble the Standard Diaphragms applicable wrench to torque the opposite fastener (15) to 50 ft-lb (68 N•m). See F . 16. NOTICE After reassembly, allow the thread locker to cure for Torque to 50 ft-lb (68 N•m). 12 hours, or per instructions of the manufacturer, prior to operating the equipment.

  • Page 35: Repair The Overmolded Diaphragms

    Triplex Sales 1-847-839-8442 www.triplexsales.com Repair Repair the Overmolded securely grip the outer edge of the opposite Diaphragms diaphragm (13) and rotate counterclockwise to loosen. Required Tools: If the first loosened diaphragm (13) is opposite the wrench flat on the shaft (1a): •...
  • Page 36 Triplex Sales 1-847-839-8442 www.triplexsales.com Repair Reassemble the Overmolded Diaphragms 7. Align the fluid cover (3) to the motor (1). 8. Loosely install the clamp (6a) to hold the fluid cover NOTICE (3) in place. After reassembly, allow the thread locker to cure for 12 hours, or per instructions of the manufacturer, NOTE: To ensure proper spacing and alignment of prior to operating the equipment.

  • Page 37: Recycling And Disposal

    Follow Pressure Relief Procedure, page 22. • Deliver remaining equipment to a recycling facility. Performance Charts Performance may vary based on pump materials, suction condition, discharge pressure, and fluid type. Performance Chart for h30 (QHC) Models (6.9, 0.69) (5.5, 0.55) (4.1, 0.41) (2.8, 0.28) (1.4, 0.14)

  • Page 38: Performance Chart For H80 (Qhd) Models

    Triplex Sales 1-847-839-8442 www.triplexsales.com Performance Charts Performance Chart for h80 (QHD) Models (6.9, 0.69) (5.5, 0.55) (4.1, 0.41) (2.8, 0.28) (1.4, 0.14) (38) (76) (114) (151) (189) (227) (265) (303) (341) Flow (gpm (lpm)) Performance Chart for h120 (QHE) Models (6.9, 0.69) (5.5, 0.55) (4.1, 0.41)

  • Page 39: Dimensions

    Triplex Sales 1-847-839-8442 www.triplexsales.com Dimensions Dimensions Dimensions for h30 (QHC) Models . 20: h30 (QHC) Hygienic Model Dimensions (FG model shown) 3A9286B...
  • Page 40 Triplex Sales 1-847-839-8442 www.triplexsales.com Dimensions . 21: h30 (QHC) Model Dimensions (HS model shown) 3A9286B...
  • Page 41 Triplex Sales 1-847-839-8442 www.triplexsales.com Dimensions h30 (QHC) Model Dimensions Wetted Section Material HS, PH, 3A Ref. 16.30 41.40 13.70 34.80 – – – – – – 6.85 17.40 13.60 34.54 13.25 33.66 4.65 11.81 4.57 11.61 16.10 40.90 19.43 49.35 15.12...

  • Page 42: Dimensions For H80 (Qhd) Models

    Triplex Sales 1-847-839-8442 www.triplexsales.com Dimensions Dimensions for h80 (QHD) Models . 22: h80 (QHD) Model Dimensions (FG model shown) 3A9286B...
  • Page 43 Triplex Sales 1-847-839-8442 www.triplexsales.com Dimensions . 23: h80 (QHD) Model Dimensions (HS model shown) 3A9286B...
  • Page 44 Triplex Sales 1-847-839-8442 www.triplexsales.com Dimensions h80 (QHD) Model Dimensions Wetted Section Material HS, PH, 3A Ref. 19.50 49.53 17.00 43.18 – – – – – – 8.50 21.60 14.17 36.00 13.85 35.18 5.22 13.26 5.22 13.26 20.54 52.17 32.55 82.68 19.28 48.97 31.54...

  • Page 45: Dimensions For H120 (Qhe) Models

    Triplex Sales 1-847-839-8442 www.triplexsales.com Dimensions Dimensions for h120 (QHE) Models . 24: h120 (QHE) Model Dimensions (FG model shown) 3A9286B...
  • Page 46 Triplex Sales 1-847-839-8442 www.triplexsales.com Dimensions . 25: h120 (QHE) Model Dimensions (HS model shown) 3A9286B...
  • Page 47 Triplex Sales 1-847-839-8442 www.triplexsales.com Dimensions h120 (QHE) Model Dimensions Wetted Section Material HS, PH, 3A Ref. 21.07 53.52 19.30 49.02 – – – – – – 9.65 24.51 15.28 38.81 14.89 37.82 6.33 16.08 6.33 16.08 25.95 65.91 35.31 89.69 24.40 61.98 34.05...

  • Page 48: Technical Specifications

    Triplex Sales 1-847-839-8442 www.triplexsales.com Technical Specifications Technical Specifications Fluid Temperature Range NOTICE Temperature limits are based on mechanical stress only. Certain chemicals will further limit the fluid temperature range. Stay within the temperature range of the most-restricted wetted component. Operating at a fluid temperature that is too high or too low for the components of your pump may cause equipment damage.

  • Page 49: Technical Specifications For H30 (Qhc) Models

    Triplex Sales 1-847-839-8442 www.triplexsales.com Technical Specifications Technical Specifications for h30 (QHC) Models QUANTM h30 (QHC) Pumps Metric Maximum fluid working pressure 100 psi 6.89 bar, 0.69 MPa Maximum free-flow delivery 30 gpm 114 lpm Maximum size pumpable solids High Sanitation models 0.42 in.

  • Page 50: Technical Specifications For H80 (Qhd) Models

    Triplex Sales 1-847-839-8442 www.triplexsales.com Technical Specifications Technical Specifications for h80 (QHD) Models QUANTM h80 (QHD) Pumps Metric Maximum fluid working pressure 100 psi 6.89 bar, 0.69 MPa Maximum free-flow delivery 80 gpm 227 lpm Maximum size pumpable solids High Sanitation models, ball checks 0.5 in. 12.7 mm High Sanitation models, flapper checks 1.2 in.

  • Page 51: Technical Specifications For H120 (Qhe) Models

    Triplex Sales 1-847-839-8442 www.triplexsales.com Technical Specifications Technical Specifications for h120 (QHE) Models QUANTM h120 (QHE) Pumps Metric Maximum fluid working pressure 60 psi 6.89 bar, 0.69 MPa Maximum free-flow delivery 120 gpm 378.5 lpm Maximum size pumpable solids High Sanitation models 0.5 in. 12.7 mm All other models 0.25 in.
  • Page 52 Triplex Sales 1-847-839-8442 www.triplexsales.com Technical Specifications California Proposition 65 CALIFORNIA RESIDENTS WARNING: Cancer and reproductive harm – www.P65warnings.ca.gov. 3A9286B...
  • Page 53 Triplex Sales 1-847-839-8442 www.triplexsales.com Technical Specifications 3A9286B...

  • Page 54: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

This manual is also suitable for:

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