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Seagull Models Zivko Edge 540 V3 Assembly Manual

92" wingspan 60-70cc
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Code : SEA 363
ASSEMBLY MANUAL
Specifications:
Wingspan---------------91.0 in--------------(231.0 cm)
Wing area---------------1481.5--------------sq.ins (95.6 sq.dm)
Weight-------------------19.4-20.3 lbs------(8.8-9.2 kg)
Length-------------------93.1 in -------------(236.5 cm)
Engine/Motor size---------------------------60-70cc gasoline
Radio---------------------6 channels with 6 servos
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Summary of Contents for Seagull Models Zivko Edge 540 V3

  • Page 1 Code : SEA 363 ASSEMBLY MANUAL Specifications: Wingspan---------------91.0 in--------------(231.0 cm) Wing area---------------1481.5--------------sq.ins (95.6 sq.dm) Weight-------------------19.4-20.3 lbs------(8.8-9.2 kg) Length-------------------93.1 in -------------(236.5 cm) Engine/Motor size---------------------------60-70cc gasoline Radio---------------------6 channels with 6 servos...
  • Page 2 Zivko Edge 540 V3 - 92” wingspan 60-70cc INTRODUCTION Thank you for choosing the Zivko Edge 540 V3 - 92” wingspan 60-70cc ARTF by SG MODELS. The Zivko Edge 540 V3 - 92” wingspan 60-70cc was designed with the inter- mediate/advanced sport flyer in mind.
  • Page 3 INSTALL THE AILERONS KIT CONTENTS CONTROL HORN SEA363 Zivko Edge 540 V3 - 92” wingspan 60-70cc 1. Fuselage 2. Wing set (2) 3. Tail set (3) 4. Cowling 5. Wing tube 6. landing gear 7. Fuel tank Fiberglass control horn 8.
  • Page 4 Instruction Manual. Zivko Edge 540 V3 - 92” wingspan 60-70cc...
  • Page 5 Epoxy Epoxy...
  • Page 6 Instruction Manual. Zivko Edge 540 V3 - 92” wingspan 60-70cc Attach the extension to the servo lead and secure with Safety Clip, safety wire, tape or other method. Ensure the plugs will not come apart from vibration or light tension.
  • Page 7 INSTALLING THE AILERON PUSHROD Please study images below. 80mm Repeat all the above steps for the other wing.
  • Page 8 Instruction Manual. Zivko Edge 540 V3 - 92” wingspan 60-70cc INSTALL ELEVATOR CONTROL HORN Please study images below. ELEVATOR SERVO INSTALLATION The elevators have been pre-hinged and glued to the stabs and are ready for flight. No other steps are necessary for hinging.
  • Page 9 ELEVATOR PUSHROD INSTALLATION Please study images below. Feed servo extension through the elevator servo mounting hole. 55mm Install servo with servo mounting screws. Repeat all the above steps for the other elevator.
  • Page 10 Instruction Manual. Zivko Edge 540 V3 - 92” wingspan 60-70cc INSTALL HINGE FOR RUDDER AND Please study images below. INSTALL RUDDER CONTROL HORN Epoxy You have two choices to install sevor rudder, We recommend setting the sevor rudder on the front of the fuselage when...
  • Page 12 Instruction Manual. Zivko Edge 540 V3 - 92” wingspan 60-70cc 1.5” 35mm...
  • Page 13 INSTALL RUDDER CABLE AND SEVO Gather one rudder ervo, mounting screws, servo arm and the rudder control linkage parts shown below. NOTE : servos arm is not provided from manufacturer. 4” Tape the rudder balance tab to the top leading edge of the vertical fin in the neutral position as shown.
  • Page 14 Instruction Manual. Zivko Edge 540 V3 - 92” wingspan 60-70cc Thread the rudder cable through a brass swage tube, then the threaded coupler, and back through the brass swage tube on both sides. Pull light tension on the cable through the coupler on both sides as shown.
  • Page 15 Feed one rudder cable through the pre installed cable exit tube in the rear of the fuse toward the front of the fuse. Repeat for other side. Crimp the brass swage tube with a crimping tool or pliers. Thread cable through brass swage tube. Cut off excess cable as shown.
  • Page 16 Instruction Manual. Zivko Edge 540 V3 - 92” wingspan 60-70cc TAILWHEEL INSTALLATION Locate items necessary to install tailwheel. NOTE : Cable is installed crossed “ X”, not parallel. Attach the aluminum tube to combine two elevator as below pictures. Epoxy...
  • Page 17 3x15mm Loctite...
  • Page 18 Instruction Manual. Zivko Edge 540 V3 - 92” wingspan 60-70cc 3. 3. INSTALLING THE MAIN LANDING 4. 4. GEAR TO FUSELAGE 4x25mm Please study images below. Install gear cover into landing gear. The blind nuts for securing the landing gear are already mounted inside the fuselage.
  • Page 19 Thin CA 3x10mm...
  • Page 20 Instruction Manual. Zivko Edge 540 V3 - 92” wingspan 60-70cc Align the wheel pant slot over the axle bolt as shown. Slide the wheel pant slot over the flat sides of the axle bolt and align blind nuts in wheel pants with mounting holes in landing gear.
  • Page 21 MOUNTING THE ENGINE Use a 6.1mm bit to drill the engine mounting holes. 6.1mm Remove mounting template from firewall. Firewall shown with mounting holes drilled ready for engine mounting. Tighten mounting bolts and secure engine to firewall.
  • Page 22 Instruction Manual. Zivko Edge 540 V3 - 92” wingspan 60-70cc Install adjustable servo connector in the THROTTLE SERVO INSTALLATION servo arm as same as picture below: Install throttle servo into servo mount ing tray Use a 1/4” bit to drill a pushrod exit hole in the firewall in line with the engine carburetor throttle arm.
  • Page 23 IGNITION INSTALLATION Thread nylon tie through mounting holes. Connect ignition module to pickup line of engine. Secure with Safety Clip, safety wire, tape or other method. Ensure the plugs will not come apart from vibration or light ten- sion. Secure ignition wire with nylon ties as necessary.
  • Page 24 Instruction Manual. Zivko Edge 540 V3 - 92” wingspan 60-70cc INSTALLING THE RECEIVER SWITCH Install the switch into the precut hole in the side, in the fuselage. The lower part is the engine 76cc. Trim and cut Switch FUEL TANK ASSEMBLY...
  • Page 25 COWLING Measure and mark the center of the bottom of the fuselage as shown. Mount cowling to fuse and transfer center line on fuse to bottom of cowl. Note: You will use this center mark du ing a later step when aligning template with cowl.
  • Page 26 Instruction Manual. Zivko Edge 540 V3 - 92” wingspan 60-70cc Fit template flush with rear of cowl and align center marks of template and cowl. Tape template to the bottom of cowl. Use a felt tip marker to transfer the template cutout pattern to the cowl and mark cut location.
  • Page 27 Mark by using a drill to drill the holes for the cowl mounting screws. Then, take cowl- ing out of and drill on it. Make sure the cowl position is correct before drilling each hole. Install the cowl and check that every- thing fits correctly and does not come in contact with the cowl.
  • Page 28 Instruction Manual. Zivko Edge 540 V3 - 92” wingspan 60-70cc ATTACHMENT WING - FUSELAGE Attach the aluminium tube into fuselage. INSTALLING THE SPINNER Install the spinner backplate, propeller and spinner cone. Wing tube The propeller should not touch any part of the spinner cone. If it does, use a...
  • Page 29 Nylon M4x25mm INSTALL WING TIP 4x15mm Please study images below. 4x15mm...
  • Page 30 Instruction Manual. Zivko Edge 540 V3 - 92” wingspan 60-70cc APPLY THE DECALS If all the decals are precut and ready to stick. Please be certain the model is clean and free from oily fingerprints and dust. Position decal on the model where desired, using the photos on the box and aid in their location.
  • Page 31 *If possible, first attempt to balance the model by changing the position of the receiver battery and receiver. If you are unable to obtain good balance by doing so, then it will be necessary to add weight to the nose or tail to achieve the proper balance point.
  • Page 32 Instruction Manual. Zivko Edge 540 V3 - 92” wingspan 60-70cc CONTROL THROWS Surface throw control I recommend buying a throw meter that is in degrees. There are several units available on the market. or you can install the support software available on the market today to your smartphone to do it clearly.
  • Page 33 If it does not, flip the sive vibration which could lead to engine servo reversing switch on your transmit- and/or airframe failure. ter to change the direction. We wish you many safe and enjoyable flights with your Zivko Edge 540 V3 - 92” wingspan 60-70cc...
  • Page 34 Instruction Manual. Zivko Edge 540 V3 - 92” wingspan 60-70cc If you have any queries, or are interested in our products, please feel free to contact us Factory : 12/101A - Hamlet 4 - Le Van Khuong Street - Dong Thanh Ward - Hoc Mon District - Ho Chi Minh City - Viet Nam.

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Sea 363