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MODEL EV1020QC
(10,000 LB CAPACITY – 2500 LB PER ARM)
I
, O
& M
M
NSTALLATION
PERATION
AINTENANCE
ANUAL
Two Post, Inground, Cassette EnviroLift™
2311 South Park Rd. Louisville, Kentucky 40219
Email:
Web site:
sales@challengerlifts.com
www.challengerlifts.com
Office 800-648-5438 / 502-625-0700 Fax 502-587-1933
IMPORTANT:
READ THIS MANUAL COMPLETELY BEFORE
INSTALLING or OPERATING LIFT
Rev. 8/25/20
EVQC-IOM-A.doc
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Related Manuals for Challenger Lifts EnviroLift EV1020QC
Summary of Contents for Challenger Lifts EnviroLift EV1020QC
- Page 1 Quick Cycle MODEL EV1020QC (10,000 LB CAPACITY – 2500 LB PER ARM) & M NSTALLATION PERATION AINTENANCE ANUAL Two Post, Inground, Cassette EnviroLift™ 2311 South Park Rd. Louisville, Kentucky 40219 Email: Web site: sales@challengerlifts.com www.challengerlifts.com Office 800-648-5438 / 502-625-0700 Fax 502-587-1933 IMPORTANT: READ THIS MANUAL COMPLETELY BEFORE INSTALLING or OPERATING LIFT...
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Page 2: General Specifications
Models EV1020QC Installation, Operation and Maintenance General Specifications EV1020QC Rise Height (Screw Pads Highest Position) 74” Overall Width 110 1/4” Drive Thru 83 1/2” Arm/Pad Reach (min/max) 19 5/8” Min / 42 1/8” Max Overall Length (min/max) Screw Pad Height 4-1/8”... -
Page 3: Vertical Clearance
ERTICAL LEARANCE Check the height of the area where the lift is to be installed. Clearance should be calculated based on the full raised height of the lift. Failure by purchaser to provide adequate WARNING clearance could result in unsatisfactory lift performance, property... -
Page 4: Tools And Supplies
If it is apparent that the lift has been mishandled in shipment, or if parts or assemblies are missing, note the damage or missing part(s) on the shipping papers and notify Challenger Lifts, Inc. immediately. The Challenger 2-Post EnviroLift™ consists of two packages, the lift-containment assy. - Page 5 Models EV1020QC Installation, Operation and Maintenance Installation Procedure Location Locate lift to allow plenty of working room on all sides. Allow room for workbenches at front of bay, aisles, lubrication equipment or other obstructions. Check overhead clearances. Ordinarily 12 feet is ample for automobiles. Observe the recommended minimums in Fig 1.
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Page 6: Installation
Models EV1020QC Installation, Operation and Maintenance Existing Facility Excavation Excavation is the same as in new construction. However, it will be necessary to break out a trench 6"-8" wide by 12" deep to run the PVC chase. Installation 1. For best balance of lift / containment assembly while lowering into excavation, sling using the shipping straps provided. - Page 7 Models EV1020QC Installation, Operation and Maintenance 1/2-13 x 18 1/2-13 1/2-13 x 18 1/2-13 All Thread Rod Nut and Washer All Thread Rod Nut and Washer 6 x 6 Support Finished Concrete Tie Anchor Floor Lift / Containment Assembly Existing Floor New Floor Fig.
- Page 8 Models EV1020QC Installation, Operation and Maintenance Before beginning to back fill take care to protect the plunger tops, cover joints and hardware from debris. Duct tape should be used to cover these joints. Make sure all factory supplied thread protectors and caps are in place. Recheck plumb and back fill approximately 2 feet with pea gravel.
- Page 9 Models EV1020QC Installation, Operation and Maintenance Replace the cover bolts and torque to 60 ft-lbs. DO NOT use the lift until the concrete has fully cured to 3500 psi. New Floor Pour 8” to 12” of concrete around the top of the lift / containment assembly and install rebar to tie in the finished floor.
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Page 10: Wiring Diagram
Models EV1020QC Installation, Operation and Maintenance Wiring Diagram FOR SINGLE PHASE (Normally Open) FIELD CONNECTIONS LOAD INPUT FOR THREE PHASE FACTORY WIRED FOR 208−240V RECONNECTIONS FOR 440−480V Fig. 7 Rev. 8/25/20 EVQC-IOM-A.doc... - Page 11 Models EV1020QC Installation, Operation and Maintenance Fill the reservoir with 12 quarts of 10 weight hydraulic / biodegradable oil or Dexron III ATF. Remove the center cover plate from the lift / containment assembly to expose the hydraulic connection. Attach the 37 deg. Union adapter (supplied) to the hard hydraulic line.
- Page 12 Models EV1020QC Installation, Operation and Maintenance While the lift is in up position actuate the air valve and check for proper operation of the locking mechanism. Replace the center cover plate and torque bolts to 60 ft-lbs. With the plungers raised slight (1”-2”) to avoid damaging the wiper. Position the bolster over the pistons and attach using the 7/8-9x3 1/2 cap screws and lock washers provided and torque to 120 ft-lbs.
- Page 13 Models EV1020QC Installation, Operation and Maintenance Be sure the adapters are in the lowered position and the arms are parked as seen in Fig. 1 before attempting to drive on or off of the lift. Failure to do so may damage the adapters or vehicle.
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Page 14: Operation Procedure
Models EV1020QC Installation, Operation and Maintenance trained in the maintenance of the lift. WNER PERATOR HECKLIST 31. Demonstrate the operation of the lift to the The Owner/Employer shall maintain the periodic owner/operator and review correct and safe lifting inspection and maintenance records recommended procedures using the Lifting It Right booklet as a by the manufacturer or ANSI/ALI ALOIM-2008, guide. - Page 15 Models EV1020QC Installation, Operation and Maintenance Maintenance To avoid personal injury, permit only qualified personnel to perform maintenance on this equipment. Maintenance personnel should follow lockout/tagout instructions per ANSI Z244.1. The following maintenance points are suggested as the basis of a routine maintenance program. The actual maintenance program should be tailored to the usage of the lift.
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Page 16: Parts Breakdown
Parts Break Down Model EV1020QC IMPORTANT Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) Rev. - Page 17 Models EV1020QC Installation, Operation and Maintenance EV1020QC Super Structure Item Part Qty. / Lift Description B2270 Foot Pad Assembly (items 1A-1F) A1104-H Rubber Insert A1101-1H Foot Pad Weld B17256 2 x 30mm Retaining Ring B17257 3 x 45mm Retaining Ring B2261 Threaded Sleeve B17276-1...
- Page 18 Models EV1020QC Installation, Operation and Maintenance Containment 1 1 1 1 Item Part Qty./Lift Description 17200 Single Piece Rubber Gasket 17380 Containment Tub (Not Serviceable after Installation) 15009 2" PVC Grommet (Not Serviceable after Installation) 17321 Concrete Tie Weld-Short (Not Serviceable after Installation) 17320 Concrete Tie Weld-Long (Not Serviceable after Installation) Rev.
- Page 19 Models EV1020QC Installation, Operation and Maintenance Bearings Item Part Qty / Lift Description 17152 ½-13 x 2” lg Hex Flange Head Bolt 16485EV Wiper 16486EV Bearing VS5096 1/8 NPT Grease Fitting B17212 Bearing Weld 16132 ¼” x 12” lg Grease Line 17410 ¼”...
- Page 20 Models EV1020QC Installation, Operation and Maintenance Frame 1 1 1 1 2 2 2 2 3 3 3 3 15 16 17 15 16 17 15 16 17 15 16 17 1 1 1 1 2 2 2 2 3 3 3 3 2 2 2 2 3 3 3 3 15 16 17...
- Page 21 Models EV1020QC Installation, Operation and Maintenance Frame Item Part Qty./Lift Description 16157 ½-13 x 1 Frame Support Bolt 16158 ½" External Tooth Lock washer 16159 ½-13 Hex Nut 16410 Frame Support A2125 ¼”-20 x ¾ Flange Bolt 40085 ¼”-20 Flange Nut 17414 Air Hose Guide 16400...
- Page 22 Models EV1020QC Installation, Operation and Maintenance Plunger/Rail Assembly Rev. 8/25/20 EVQC-IOM-A.doc...
- Page 23 Plunger/Rail Assembly Item Part Qty./Lift Description 16480C Chrome Plunger 16154 7/8" Split Lock Washer 16475 7/8-9 x 3 1/2 Socket Head Cap Screw 16138R-QC 2 x 68 Hydraulic RAM Cylinder EV1020QC 16425 Cylinder Sleeve EV1020QC 16483 Synch. Rail Assembly 16428EV Cylinder Capture Plate EV1020QC 16142 3/8"...
- Page 24 Models EV1020QC Installation, Operation and Maintenance Synchronizing Rail Item # Part # Qty./Lift Description 40142 3/4 x 1 ½ Reverse Single Acting Air Cylinder 40144 1/4-28 Hex Jam Nut 16214 Air Cylinder Clevis 16215 1/4 x 1 ½ Roll Pin 16213 Locking Pawl 36059...
- Page 25 Models EV1020QC Installation, Operation and Maintenance Power Unit / Lock Release Assembly Item # Part # Qty./Lift Description AB-10396 Power Unit, 1Ph, 220V (EV1020QC) 15036 Power Unit Mounting Bracket 37033 #6 Worm Gear Clamp 37021 3/8 Hose Barb 40091 In-Line Air Filter 37016 Lock Release Valve 37015...
- Page 26 Models EV1020QC Installation, Operation and Maintenance REVISIONS 06/12/2019- UPDATED OUT OF DATE PART NUMBER 16380 TO 17380 CONTAINER TUB IN PARTS BREAK DOWN. THE DRIVE THRU DISTANCE AND OVERALL WIDTH WAS CORRECTED TO 83 1/2” AND 110 1/4" 10/25/2019- CHANGED COVER BOLT PART NUMBER 16116L TO 17152. ...