Table of Contents
Advertisement
Quick Links
MODEL EV1020QC
(10,000 LB CAPACITY – 2500 LB PER ARM)
MODEL EV1220QC
(12,000 LB CAPACITY – 3000 LB PER ARM)
I
NSTALLATION
Two Post, Inground, Cassette EnviroLift™
Email:
IMPORTANT:
, O
& M
PERATION
2311 South Park Rd Louisville, Kentucky 40219
Challengerlifts@soe.freshdesk.com
READ THIS MANUAL COMPLETELY BEFORE
INSTALLING or OPERATING LIFT
Quick Cycle
Quick Cycle
M
AINTENANCE
Phone: 800-648-5438
ANUAL
Rev. 2025/03/03
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Challenger Lifts EV1020QC Quick Cycle
Summary of Contents for Challenger Lifts EV1020QC Quick Cycle
- Page 1 Quick Cycle MODEL EV1020QC (10,000 LB CAPACITY – 2500 LB PER ARM) Quick Cycle MODEL EV1220QC (12,000 LB CAPACITY – 3000 LB PER ARM) & M NSTALLATION PERATION AINTENANCE ANUAL Two Post, Inground, Cassette EnviroLift™ 2311 South Park Rd Louisville, Kentucky 40219 Email: Challengerlifts@soe.freshdesk.com Phone: 800-648-5438...
-
Page 2: General Specifications
Models EV1020QC Installation, Operation and Maintenance General Specifications EV1020QC EV1220QC Rise Height (Screw Pads Highest Position) 78” 78” Overall Width 110 1/4” 115” Drive Thru 83 1/2” 87” Arm/Pad Reach (min/max) 19 5/8” Min / 42 1/8” Max 19 5/8” Min / 48” Max Overall Length (min/max) Screw Pad Height 4-1/8”... -
Page 3: Vertical Clearance
Models EV1020QC Installation, Operation and Maintenance ERTICAL LEARANCE Check the height of the area where the lift is to be installed. Clearance should be calculated based on the full raised height of the lift. Failure by purchaser to provide adequate WARNING clearance could result in unsatisfactory... -
Page 4: Tools And Supplies
Challenger Lifts, Inc. immediately. The Challenger 2-Post EnviroLift™ consists of two packages, the lift-containment assy. and an accessory package. - Page 5 Models EV1020QC Installation, Operation and Maintenance Location Locate lift to allow plenty of working room on all sides. Allow room for workbenches at front of bay, aisles, lubrication equipment or other obstructions. Check overhead clearances. Ordinarily 12 feet is ample for automobiles.
-
Page 6: Installation
Models EV1020QC Installation, Operation and Maintenance Existing Facility Excavation Excavation is the same as in new construction. However, it will be necessary to break out a trench 6"-8" wide by 12" deep to run the PVC chase Installation 1. For best balance of lift / containment assembly while lowering into excavation, sling using the shipping straps provided. - Page 7 Models EV1020QC Installation, Operation and Maintenance 1/2-13 x 18 1/2-13 1/2-13 x 18 1/2-13 All Thread Rod Nut and Washer All Thread Rod Nut and Washer 6 x 6 Support Finished Concrete Tie Anchor Floor Lift / Containment Assembly Existing Floor New Floor Fig.
- Page 8 Models EV1020QC Installation, Operation and Maintenance Before beginning to back fill take care to protect the plunger tops, cover joints and hardware from debris. Duct tape should be used to cover these joints. Make sure all factory supplied thread protectors and caps are in place. Recheck plumb and back fill approximately 2 feet with pea gravel. Recheck plumb and continue back filling using pea gravel and rechecking plumb to within 18 inches of finished floor level.
- Page 9 Models EV1020QC Installation, Operation and Maintenance 1/2-13 x 18 1/2-13 All Thread Rod Nut and Washer 6 x 6 Support 8"-12" Rebar Lift / Containment Assembly Fig. 6 After the concrete has set up remove the 6 x 6 supports, threaded rods, and shipping straps. Replace the cover bolts with the ½-13 x 2”...
-
Page 10: Wiring Diagram
Models EV1020QC Installation, Operation and Maintenance Wiring Diagram FOR SINGLE PHASE (Normally Open) FIELD CONNECTIONS LOAD INPUT FOR THREE PHASE FACTORY WIRED FOR 208−240V RECONNECTIONS FOR 440−480V Fig. 7 EVQC-IOM-A.doc Rev. 2025/03/03... - Page 11 Models EV1020QC Installation, Operation and Maintenance Fill the reservoir with 12 quarts of 10 weight hydraulic / biodegradable oil or Dexron III ATF. Remove the center cover plate from the lift / containment assembly to expose the hydraulic connection. Attach the 37 deg. Union adapter (supplied) to the hard hydraulic line. Attach the 37 deg. Elbow adapter (supplied) to the power unit pressure port.
- Page 12 Models EV1020QC Installation, Operation and Maintenance While the lift is in up position actuate the air valve and check for proper operation of the locking mechanism. Replace the center cover plate and torque bolts to 60 ft-lbs. With the plungers raised slight (1”-2”) to avoid damaging the wiper. Position the bolster over the pistons and attach using the 7/8-9x3 1/2 cap screws and lock washers provided and torque to 120 ft- lbs.
-
Page 13: Troubleshooting
Models EV1020QC Installation, Operation and Maintenance Lifting a Vehicle Be sure the adapters are in the lowered position and the arms are parked as seen in Fig. 1 before attempting to drive on or off of the lift. Failure to do so may damage the adapters or vehicle. Adjust the adapters laterally and fore and aft to contact points of maximum stability in accordance with the vehicle manufacturer’s recommended lifting points. -
Page 14: Operation Procedure
Models EV1020QC Installation, Operation and Maintenance IMPORTANT SAFETY INSTRUCTIONS PERATION ROCEDURE When using your garage equipment, basic safety AFETY OTICES AND ECALS precautions should always be followed, including the following: This product is furnished with graphic safety warning labels, which are reproduced on page 3 of these 1. -
Page 15: Maintenance
Models EV1020QC Installation, Operation and Maintenance Maintenance To avoid personal injury, permit only qualified personnel to perform maintenance on this equipment. Maintenance personnel should follow lockout/tagout instructions per ANSI Z244.1. The following maintenance points are suggested as the basis of a routine maintenance program. The actual maintenance program should be tailored to the installation and include a record of each planned maintenance activity and repair maintenance activity performed. -
Page 16: Parts Breakdown
Parts Break Down Model EV1020QC IMPORTANT Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) - Page 17 Models EV1020QC Installation, Operation and Maintenance B17250SLD B17250SRD EV1020QC Super Structure Item Part Qty. / Lift Description B2270 Foot Pad Assembly (items 1A-1F) A1104-H Rubber Insert A1101-1H Foot Pad Weld B17256 2 x 30mm Retaining Ring B17257 3 x 45mm Retaining Ring B2261 Threaded Sleeve B17276-1...
- Page 18 Models EV1020QC Installation, Operation and Maintenance Containment 1 1 1 1 Item Part Qty./Lift Description 17200 Single Piece Rubber Gasket 17380 Containment Tub (Not Serviceable after Installation) 15009 2" PVC Grommet (Not Serviceable after Installation) 17321 Concrete Tie Weld-Short (Not Serviceable after Installation) 17320 Concrete Tie Weld-Long (Not Serviceable after Installation) EVQC-IOM-A.doc Rev.
- Page 19 Models EV1020QC Installation, Operation and Maintenance Bearings Item Part Qty / Lift Description 17152 ½-13 x 2” lg Hex Flange Head Bolt 16485EV Wiper 16486EV Bearing VS5096 1/8 NPT Grease Fitting B17507 Bearing Weld 16132 ¼” x 12” lg Grease Line 17410 ¼”...
- Page 20 Models EV1020QC Installation, Operation and Maintenance Frame EVQC-IOM-A.doc Rev. 2025/03/03...
- Page 21 Models EV1020QC Installation, Operation and Maintenance Frame Item Part Qty./Lift Description 16157 ½-13 x 1 Frame Support Bolt 16158 ½" External Tooth Lock washer 16159 ½-13 Hex Nut 16410 Frame Support A2125 ¼”-20 x ¾ Flange Bolt 40085 ¼”-20 Flange Nut 17414 Air Hose Guide 17517...
- Page 22 Models EV1020QC Installation, Operation and Maintenance Plunger/Rail Assembly EVQC-IOM-A.doc Rev. 2025/03/03...
- Page 23 Models EV1020QC Installation, Operation and Maintenance Plunger/Rail Assembly Item Part Qty./Lift Description 16480C Chrome Plunger (93 ¾” Lg.) 16154 7/8" Split Lock Washer 16475 7/8-9 x 3 1/2 Socket Head Cap Screw 39097R -QC 2 x 72 Hydraulic RAM Cylinder EV1020QC 16425 Cylinder Sleeve EV1020QC 16483...
- Page 24 Models EV1020QC Installation, Operation and Maintenance Synchronizing Rail Item # Part # Qty./Lift Description 40142 3/4 x 1 ½ Reverse Single Acting Air Cylinder 40144 1/4-28 Hex Jam Nut 16214 Air Cylinder Clevis 16215 1/4 x 1 ½ Roll Pin 16213 Locking Pawl 36059...
- Page 25 Models EV1020QC Installation, Operation and Maintenance Power Unit / Lock Release Assembly Item # Part # Qty./Lift Description AB-10396 Power Unit, 1Ph, 220V (EV1020QC) 15036 Power Unit Mounting Bracket 37033 #6 Worm Gear Clamp 37021 3/8 Hose Barb 40091 In-Line Air Filter 37016 Lock Release Valve 37015...
- Page 26 Models EV1020QC Installation, Operation and Maintenance REVISIONS 2019/06/12 – UPDATED OUT OF DATE PART NUMBER 16380 TO 17380 CONTAINER TUB IN PARTS BREAK DOWN. THE DRIVE THRU DISTANCE AND OVERALL WIDTH WAS CORRECTED TO 83 1/2” AND 110 1/4" 2019/10/25 – CHANGED COVER BOLT PART NUMBER 16116L TO 17152. 2020/08/25 –...
Need help?
Do you have a question about the EV1020QC Quick Cycle and is the answer not in the manual?
Questions and answers