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Challenger Lifts 44000 Installation, Operation & Maintenance Manual
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Challenger Lifts 44000 Installation, Operation & Maintenance Manual

Challenger Lifts 44000 Installation, Operation & Maintenance Manual

Four-post surface mounted lift surface mounted lift. chain drive
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I
NSTALLATION
& M
Surface Mounted Lift
Surface Mounted Lift
Surface Mounted Lift
Surface Mounted Lift
200 Cabel Street, P.O. Box 3944
email:
sales@challengerlifts.com
Office 800-648-5438 / 502-625-0700
IMPORTANT:
IMPORTANT:
IMPORTANT:
IMPORTANT:
AINTENANCE
Four
Four- - - - Post
Post
Four
Four
Post
Post
M M M M
44000
44000
44000
44000
ODEL
ODEL
ODEL
ODEL
Chain Drive
(12,000 lb Capacity)
READ THIS MANUAL COMPLETELY BEFORE
INSTALLING or OPERATING LIFT
, O
PERATION
M
Louisville, Kentucky 40201-3944
web site:
www.challengerlifts.com
Fax 502-587-1933
ANUAL
Rev. 7/19/04

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Summary of Contents for Challenger Lifts 44000

  • Page 1 Post Four Four Post Post Surface Mounted Lift Surface Mounted Lift Surface Mounted Lift Surface Mounted Lift M M M M 44000 44000 44000 44000 ODEL ODEL ODEL ODEL Chain Drive (12,000 lb Capacity) 200 Cabel Street, P.O. Box 3944...

  • Page 2: Specifications

    Model 44000 Installation, Operation & Maintenance ENERAL PECIFICATIONS 44XAX 44XFX 44EAX 44EFX 44XRX PECIFICATIONS Length Overall (A) 271 3/4" 271 3/4” 244 1/4” 244 1/4” 271 3/4" Max. Wheelbase* 210” 210” 182 1/2" 182 1/2" 210” Max. 2 Wheel 194”...

  • Page 3: Before You Install

    Challenger Lifts, Inc. Immediately. Determine the location for the lift installation. Fig. 1 gives the overall dimensions of the lift, including the drive on ramps.
  • Page 4 Model 44000 Installation, Operation & Maintenance Safety Notices and Decals For your safety, and the safety of others, read and understand all of the safety notices and decals included here. Read entire manual before assembling, installing, operating, or servicing this equipment.
  • Page 5 Model 44000 Installation, Operation & Maintenance Installation Procedure 1 Refer to Fig. 2, General Arrangement. For muffler work, it is satisfactory to erect the lift with the cylinder beam on the left, or driver’s side. For alignment and work, which require access to the front seat of the car, the top rail can be positioned on the right side so it is out of the way.
  • Page 6 Model 44000 Installation, Operation & Maintenance 3 Once the location is determined, use a chalk line to mark base line A-B to locate one side of the lift, refer to Fig 4. Use the width dimension from Fig 3 to measure off the dimensions A-D and B-C.
  • Page 7 Model 44000 Installation, Operation & Maintenance 6 Lift the assembled cylinder beam to the upright position. Place the post base plate into their corners of the chalk line rectangle. 7 Review the concrete anchor bolt instructions below. Drill, install, but do not tighten the 4 anchor bolts for the Power Post.
  • Page 8 Model 44000 Installation, Operation & Maintenance 10 Support and position the crossbeams off the ground and in their approximate locations as seen in Fig 6. The lift chain block must be at the Power Side Post location. Fig 6 (Crossbeams) 11 Use a pull wire to pull the crossbeam chain through the crossbeam tube.
  • Page 9 Model 44000 Installation, Operation & Maintenance 12 Attach the crossbeam chains to the main side post chain anchors with the 5/16 x 1 shoulder bolts and ¼-20 nylon locknuts provided, insuring the bolt passes through all three chain leafs. See Fig. 8.
  • Page 10 Model 44000 Installation, Operation & Maintenance 14 Remove the cap from the front cylinder port. Manually extend the cylinder ram. Attach the lifting chains to each Lift Chain Block using the 5/16 x 2 shoulder bolts and ¼-20 lock nuts provided. See Fig. 9.
  • Page 11 Model 44000 Installation, Operation & Maintenance 18 Install the synch chain adjustment lug to the free end of the crossbeam chain with the 5- 16 x 1 shoulder bolt and ¼-20 lock nut provided. Attach this adjustment lug to the top cap with the 1-8 lock nut provided.
  • Page 12 Model 44000 Installation, Operation & Maintenance Wiring Diagram FOR SINGLE PHASE YELLOW BLUE FOR THREE PHASE FACTORY WIRED FOR 208−240V RECONNECTIONS FOR 440−480V Fig 13 (Wiring Schematic) 20 Fill the reservoir with 11 quarts of 10W hydraulic oil or Dexron III. DO NOT OVERFILL THE RESERVOIR.
  • Page 13 Model 44000 Installation, Operation & Maintenance THE IDLER SIDE POSTS MAY VARY SLIGHTLY FROM THE CHALK LINE LAYOUT POSITIONS. IT IS MORE IMPORTANT THAT THE POSTS BE SQUARE AND PLUMB AND THE LIFT CYCLES FREELY. 22 Raise the lift to the top of its travel. Check the positioning of the crossbeams in the posts as the lift is raised.
  • Page 14 Model 44000 Installation, Operation & Maintenance Modular Lube Rack (Model 44XRX) The Modular Lube Racks can be set on 14’-8” centers or 16’-8” centers joining as many lifts together as is required. Refer to Fig 15 to determine position of lifts that will be joined.
  • Page 15 Model 44000 Installation, Operation & Maintenance Assemble Catwalk Deck to gussets with #14 (¼-20) Self Tapping Screws provided. Loosely assemble Catwalk Posts to the Gussets and Decking using the 5/16-18 hardware provided. Loosely install the Catwalk Rail with the 5/16 hardware provided.
  • Page 16 Model 44000 Installation, Operation & Maintenance Completely lower lift. Lift Mezzanine into position on the front posts and loosely attach with the ½-13 x 1 ¼ Hex Flange Head Bolts and Nuts (4 per column) provided. Loosely attach the mezzanine gussets to the underside of the mezzanine.
  • Page 17 Model 44000 Installation, Operation & Maintenance Loosely attach the (4) End Posts and (8) Mezzanine posts (7 w/ Offset Storage Unit. See Fig. 24) to the Mezzanine Deck with the 5/16-18 x 2 Hex Head Bolts And Flange Nuts provided. Loosely attach the (2) End Rails (opposite stair landing), (8) Mid Rails (4 w/Offset Storage Unit), (4) Long Rails and (4) Short Rails using the appropriate hardware provided.
  • Page 18 Model 44000 Installation, Operation & Maintenance Determine the proper Stair landing to be used based on the lift spacing 2’-8” or 4’-8”. See Fig 15. Support the landing in position at the end of the mezzanine. The front face should be flush with the front of the mezzanine. Attach Stair Landing to end of Mezzanine Deck using (3) ½-13 x 1 ¼...
  • Page 19 Model 44000 Installation, Operation & Maintenance Attach Stair Weld to the back of the Stair Landing using the ½-13 x 1 ¼ Hex Flange Bolts and Nuts provided. See Fig 21. Fig 21 (Stair Assembly) 44150.doc - 19 - Rev 7/19/04...
  • Page 20 Model 44000 Installation, Operation & Maintenance Assemble (4) Banister Posts, (2) Banister Welds, (4 – 56”, 2 – 32”) Rear Landing Posts, (2) Front Landing Posts, (2) Front Landing Rail, and (4 – 56” Landing Only) Rear Landing Rail with the appropriate hardware provided. Use 5/16-18 x 4 where two posts are side-by- side bolting all the way through both posts, and 5/16-18 x 2”...
  • Page 21 Model 44000 Installation, Operation & Maintenance Install Vacuum Bracket on top of the Idler Post at the Driver Side Rear using the ½-13 hardware provided. See Fig 23. Fig 23 (Vacuum Bracket) The Offset Storage Unit (when required) is installed on the front side of the Mezzanine.
  • Page 22 Model 44000 Installation, Operation & Maintenance Assemble the Offset Storage Gussets to the front side of the Mezzanine using the ½-13 hardware provided. See Fig 25. Fig 25 (Offset Storage Gussets) 44150.doc - 22 - Rev 7/19/04...
  • Page 23 Model 44000 Installation, Operation & Maintenance Position the Offset Storage deck on top of the Gussets. Loosely assemble each post to the gussets and deck using the 5/16 x 2 Hex Bolts and Nuts provided. Loosely assemble the railing to each post using the appropriate 5/16” hardware.
  • Page 24 Model 44000 Installation, Operation & Maintenance Owner/Operator Checklist SAVE THESE INSTRUCTIONS deliver them to owner/user/employee along with other materials furnished with this lift. Demonstrate the operation of the lift to the owner/operator and review correct and safe lifting procedures using the Lifting It Right booklet as a guide.
  • Page 25 Model 44000 Installation, Operation & Maintenance Important Safety Instructions When using your garage equipment, basic safety precautions should always be followed, including the following: Read all instructions. Care must be taken as burns can occur from touching hot parts. To reduce the risk of fire, do not operate equipment in the vicinity of open containers of flammable liquids (gasoline).
  • Page 26 Model 44000 Installation, Operation & Maintenance Lift Operation Instructions Raising Vehicles 1 Drive the vehicle onto lift. Set the parking brake. 2 Push the power button on the power unit to raise the vehicle to the desired height. 3 Depress the lowering valve handle on the power unit to lower the lift onto the safety latch.
  • Page 27 Model 44000 Installation, Operation & Maintenance Maintenance The following maintenance points are suggested as the basis of a preventive maintenance program. The actual maintenance program should be tailored to the installation site. Daily Inspect the lift for loose anchor bolts (if loose tighten to 70-80 ft-lbs), fluid leaks and loose connections.
  • Page 28 Replace all worn or broken parts with genuine Challenger Lifts Inc. parts. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) 44150.doc - 28 -...
  • Page 29 Replace all worn or broken parts with genuine Challenger Lifts Inc. parts. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) 44150.doc - 29 -...
  • Page 30 Replace all worn or broken parts with genuine Challenger Lifts Inc. parts. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) 44150.doc - 30 -...
  • Page 31 Replace all worn or broken parts with genuine Challenger Lifts Inc. parts. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) 44150.doc - 31 -...
  • Page 32 Replace all worn or broken parts with genuine Challenger Lifts Inc. parts. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) 44150.doc - 32 -...
  • Page 33 Replace all worn or broken parts with genuine Challenger Lifts Inc. parts. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) 44150.doc - 33 -...
  • Page 34 Replace all worn or broken parts with genuine Challenger Lifts Inc. parts. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) 44150.doc - 34 -...
  • Page 35 Replace all worn or broken parts with genuine Challenger Lifts Inc. parts. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) 44150.doc - 35 -...
  • Page 36 Replace all worn or broken parts with genuine Challenger Lifts Inc. parts. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) 44150.doc - 36 -...